Decoloring and impurity removing device for polyester fiber production

By designing a polyester fiber production device with integrated decolorization and decomposition functions, the cumbersome and time-consuming problems caused by the separation of decolorization and decomposition in the prior art are solved, and the efficient and practical process of the polyester fiber recycling process is achieved. Sex improvement.

CN222499701UActive Publication Date: 2025-02-18SHANGHAI QINGFAN INT TRADE CO LTD
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Patent Information

Application Number
CN202421148416.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-18
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing polyester fiber decolorization and impurity removal processes are carried out separately, which leads to cumbersome and time-consuming, affecting the efficiency of polyester fiber recycling.

Method used

A device with integrated decolorization and decontamination functions is designed. By setting a filter barrel, agitating assembly and heating assembly in the decontamination device, and using an intelligent control screen and lifting assembly, the activated carbon decontamination assembly is lowered into the water to achieve decolorization and decontamination. Miscellaneous integrated treatment.

Benefits of technology

The device can remove impurities immediately after the polyester fiber is decolorized, which significantly saves time in the recycling process and improves the efficiency and practicality of polyester fiber recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of accessory devices of decolorizing devices, in particular to a decolorizing and impurity removing device for polyester fiber production, which can immediately remove impurities after the polyester fibers are decolorized, so that the recovery process of the polyester fibers is saved, and the practicability is enhanced. Comprising a decolorizing device and a cover, four supporting legs are arranged at the bottom end of the decolorizing device, a first cavity is formed in the decolorizing device, the top end of the decolorizing device is hinged to the cover, a handle is arranged at the right end of the cover, a drainage pipe is arranged at the bottom end of the decolorizing device, two feeding pipes are arranged at the top end of the cover, and lifting assemblies are arranged at the top ends of the feeding pipes; a clamped impurity removal assembly is arranged at the bottom end of the lifting assembly, a supporting and filtering assembly is arranged on the inner wall of the first cavity, a stirring assembly is arranged in the supporting and filtering assembly, and a heating assembly is arranged between the decolorizing device and the first cavity.
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Description

Technical Field

[0001] The utility model relates to the technical field of decolorization device attachments, in particular to a decolorization and impurity removal device for polyester fiber production. Background Art

[0002] As we all know, with rising environmental awareness, the reuse of industrial and consumer waste has become a significant issue and business opportunity. Global annual production of polyester products currently reaches approximately 70 million tons. Bottle polyester, which accounts for 30% of the total, now has a comprehensive recycling mechanism. However, polyester fiber, the most consumed fiber in the world, still lacks a comprehensive recycling mechanism, making it one of the most important issues today.

[0003] During the recycling process of polyester fibers, dye removal is a very important issue. If the dye in the polyester fibers is not completely removed, the subsequent recycling will not be able to effectively purify and reuse the polyester materials. However, existing polyester fibers are mostly treated separately for decolorization and impurity removal. This makes the decolorization and impurity removal process overly cumbersome, wastes a lot of time, and has poor practicality. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a decolorization and impurity removal device for polyester fiber production, which can remove impurities from polyester fibers immediately after decolorization, thereby saving the polyester fiber recycling process and enhancing practicality.

[0005] The utility model discloses a decolorizing and impurity-removing device for polyester fiber production, comprising a decolorizing device and a lid, wherein four groups of legs are provided at the bottom end of the decolorizing device, a first chamber is provided inside the decolorizing device, the top of the decolorizing device is hinged to the lid, a second handle is provided at the right end of the lid, a drain pipe is provided at the bottom end of the decolorizing device, two groups of feed pipes are provided at the top end of the lid, a lifting assembly is provided at the top end of the feed pipe, a card-mounted impurity-removing assembly is provided at the bottom end of the lifting assembly, a supporting filter assembly is provided on the inner wall of the first chamber, a stirring assembly is provided in the supporting filter assembly, a heating assembly is provided between the decolorizing device and the first chamber, the supporting filter assembly comprises a supporting ring, a filter barrel and three groups of card-mounting blocks, a first card-mounting ring is provided on the inner wall of the first chamber, the bottom end of the supporting ring is connected to the filter barrel, the bottom end of the supporting ring is tightly attached to the first card-mounting ring, the bottom end of the first chamber is connected to the three groups of card-mounting blocks, the bottom end of the filter barrel is provided with three groups of card-mounting grooves, the three groups of card-mounting grooves are respectively slidably carded with the card-mounting blocks, and an intelligent control screen is provided at the front end of the decolorizing device.

[0006] Preferably, two sets of first handles are provided on the top of the support ring.

[0007] Preferably, the stirring assembly includes a rotating disk, a stirring block, a drain pipe, a rotating rod and a cross-clamping block. A fixing ring is provided at the inner end of the bottom of the filter barrel. The top end of the bottom of the filter barrel is in close contact with the rotating disk. The top end of the rotating disk is in close contact with the fixing ring. The top end of the rotating disk is connected to three groups of stirring blocks. The bottom end of the decolorization device is connected to the reduction motor. The output end bearing seal of the reduction motor is inserted into the first chamber. A cross-clamping groove is provided at the bottom end of the rotating disk. The output end of the reduction motor is connected to the rotating rod. The top end of the rotating rod is connected to the cross-clamping block. The cross-clamping block is slidably clamped in the cross-clamping groove. The reduction motor is connected to the intelligent control screen through wires.

[0008] Preferably, the heating assembly includes four groups of heating tubes, a second chamber is provided between the decolorization device and the first chamber, the inner ends of the second chamber are respectively connected to the four groups of heating tubes, and the four groups of heating tubes are connected to the intelligent control screen through wires.

[0009] Preferably, the lifting assembly includes an electric cylinder and a fixed plate, the top of the cover is connected to the electric cylinder, the bottom end of the electric cylinder is provided with a pneumatic rod, the pneumatic rod slides and seals through the bottom end of the cover, the bottom end of the cover is connected to the fixed plate, the bottom end of the fixed plate is provided with a sliding and clamped impurity removal assembly, and the electric cylinder is connected to the intelligent control screen through wires.

[0010] Preferably, the impurity removal component includes a snap-fit ​​ring and a filter cover, a snap-fit ​​slot is provided at the right end of the fixed plate, a through-hole is provided at the lower end of the snap-fit ​​slot, the snap-fit ​​ring and the snap-fit ​​slot are slidably snap-fitted, the bottom end of the snap-fit ​​ring is connected to the filter cover, activated carbon is provided inside the filter cover, and a snap-fit ​​component is provided at the right end of the snap-fit ​​slot.

[0011] Preferably, the clamping assembly includes two groups of sliding rods, a slider, a slide plate and a clamping slide plate. The right end of the fixed plate is provided with a first clamping groove, the left end of the first clamping groove is provided with a third chamber, the top of the third chamber is connected with the two groups of sliding rods, the top of the slider is provided with two groups of through sliding holes, the two groups of through sliding holes are respectively slidably clamped with the sliding rods, the right end of the slider is connected with the slide plate, the first clamping groove is slidably clamped with the slide plate, the bottom end of the third chamber is provided with a through clamping groove, the bottom end of the slider is connected with the clamping slider, the clamping slider is slidably clamped with the through clamping groove, and springs are respectively provided on the outer walls of the two groups of sliding rods.

[0012] Preferably, the bottom ends of the four groups of legs are respectively provided with stabilizing pads.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: first, the decolorization device is placed in a suitable position, and then when decolorizing the polyester material, the lid is opened and the filter barrel is placed in the chamber. The bottom of the filter barrel will be fixed by three sets of card slots and three sets of card blocks. Then, the recycled raw materials are placed in the filter barrel in the first chamber, and then the first chamber is closed. Then, water and the reagents needed for decolorization are added to the chamber through the feed pipe, and then the stirring component and the heating component are started through the intelligent control screen. The heating component provides a suitable decolorization temperature for the recycled material, and then the stirring component drives the recycled material in the filter barrel to rotate and decolorize. After the decolorization is completed, the sewage is discharged, and then clean water is added. Then, the lifting component is started to lower the impurity removal component into the water, and then the stirring component is started again. The activated carbon in the impurity removal component is used to adsorb oil and impurities in the recycled material, thereby integrating the decolorization and impurity removal functions, thereby saving the polyester fiber recycling process and enhancing practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the connection structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the connection structure between the chamber and the clamping block of the utility model;

[0016] Figure 3 It is a schematic diagram of the enlarged structure of the A part of the utility model;

[0017] Figure 4 It is a schematic diagram of the enlarged structure of the B part of the utility model;

[0018] Markings in the accompanying drawings: 1. Decolorization device; 2. Support legs; 3. Cover; 4. Drain pipe; 5. Feed pipe; 6. First clamping ring; 7. Support ring; 8. Filter barrel; 9. Clamping block; 10. First handle; 11. Fixed ring; 12. Rotating disk; 13. Stirring block; 14. Reducer motor; 15. Rotating rod; 16. Cross clamping block; 17. Heating tube; 18. Electric cylinder; 19. Pneumatic rod; 20. Fixed plate; 21. Clamping ring; 22. Filter cover; 23. Slide rod; 24. Slider; 25. Slide plate; 26. Clamping slider; 27. Stabilizing pad; 28. Spring; 29. ​​Second handle; 30. First chamber; 31. Second chamber; 32. Intelligent control panel; 33. Third chamber. DETAILED DESCRIPTION

[0019] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0020] like Figures 1 to 4As shown, the utility model is a decolorization and impurity removal device for polyester fiber production, comprising a decolorization device 1 and a cover 3. The bottom end of the decolorization device 1 is provided with four groups of legs 2. The interior of the decolorization device 1 is provided with a first chamber 30. The top end of the decolorization device 1 is hinged to the cover 3. The right end of the cover 3 is provided with a second handle 29. The bottom end of the decolorization device 1 is provided with a drain pipe 4. The top end of the cover 3 is provided with two groups of feed pipes 5. The top end of the feed pipe 5 is provided with a lifting assembly. The bottom end of the lifting assembly is provided with a card-mounted impurity removal assembly. The first chamber The inner wall of the chamber 30 is provided with a support filter assembly, a stirring assembly is provided in the support filter assembly, a heating assembly is provided between the decolorization device 1 and the first chamber 30, the support filter assembly includes a support ring 7, a filter barrel 8 and three groups of card blocks 9, a first card ring 6 is provided on the inner wall of the first chamber 30, the bottom end of the support ring 7 is connected to the filter barrel 8, the bottom end of the support ring 7 is tightly attached to the first card ring 6, the bottom end of the first chamber 30 is connected to the three groups of card blocks 9, the bottom end of the filter barrel 8 is provided with three groups of card slots, and the three groups of card slots are respectively Sliding and clamping with the clamping block 9, the front end of the decolorizing device 1 is provided with an intelligent control screen 32; first, the decolorizing device is placed in a suitable position, and then when decolorizing the polyester material, the lid is opened and the filter barrel is placed in the chamber. The bottom of the filter barrel will be clamped and fixed by three sets of clamping slots and three sets of clamping blocks. Then, the recycled raw materials are placed in the filter barrel in the first chamber, and then the first chamber is closed. Then, water and the reagents needed for decolorization are added to the chamber through the feed pipe, and then the stirring component and the heating component are started through the intelligent control screen. The heating component provides a suitable decolorization temperature for the recycled material, and then the stirring component drives the recycled material in the filter barrel to rotate and decolorize. After the decolorization is completed, the sewage is discharged, and then clean water is added. Then the lifting component is started to lower the impurity removal component into the water, and then the stirring component is started again. The activated carbon in the impurity removal component is used to adsorb oil and impurities in the recycled material, thereby integrating the decolorization and impurity removal functions, thereby saving the polyester fiber recycling process and enhancing practicality.

[0021] As a preference of the above embodiment, two sets of first handles 10 are provided at the top of the support ring 7; the filter barrel can be conveniently taken out through the two sets of handles, thereby enhancing practicality.

[0022] As a preferred embodiment of the above, the stirring assembly includes a rotating disk 12, a stirring block 13, a drain pipe 4, a rotating rod 15 and a cross-clamping block 16. The inner end of the bottom of the filter barrel 8 is provided with a fixing ring 11. The top of the bottom of the filter barrel 8 is in close contact with the rotating disk 12. The top of the rotating disk 12 is in close contact with the fixing ring 11. The top of the rotating disk 12 is connected to the three groups of stirring blocks 13. The bottom end of the decolorization device 1 is connected to the reduction motor 14. The output end bearing seal of the reduction motor 14 is inserted into the first chamber 30. The bottom end of the rotating disk 12 is provided with a cross-clamping groove. The reduction motor 1 The output end of 4 is connected to the rotating rod 15, the top of the rotating rod 15 is connected to the cross-clamping block 16, the cross-clamping block 16 is slidably clamped in the cross-clamping slot, and the reduction motor 14 is connected to the intelligent control screen 32 through the wire; when the recycled material in the filter barrel is decolorized, the reduction motor drives the rotating rod and the rotating disk clamped with the cross-clamping block to rotate, and the three groups of stirring blocks on the rotating disk drive the water and decolorization reagent in the first chamber to stir, so that the recycled material is fully in contact with the decolorization reagent, thereby improving the decolorization efficiency and enhancing practicality.

[0023] As a preferred embodiment of the above embodiment, the heating assembly includes four groups of heating tubes 17, and a second chamber 31 is provided between the decolorization device 1 and the first chamber 30. The inner ends of the second chamber 31 are respectively connected to the four groups of heating tubes 17, and the four groups of heating tubes 17 are connected to the intelligent control panel 32 through wires; the water in the first chamber can be heated by the four groups of heating tubes, so as to raise the water to a temperature suitable for decolorization, thereby enhancing practicality.

[0024] As a preferred embodiment of the above embodiment, the lifting assembly includes an electric cylinder 18 and a fixed plate 20. The top of the cover 3 is connected to the electric cylinder 18. The bottom end of the electric cylinder 18 is provided with a pneumatic rod 19. The pneumatic rod 19 slides and seals through the bottom end of the cover 3. The bottom end of the cover 3 is connected to the fixed plate 20. The bottom end of the fixed plate 20 is provided with a sliding and clamped impurity removal assembly. The electric cylinder 18 is connected to the intelligent control screen 32 through an electric wire. When decolorizing and injecting clean water into the chamber, the electric cylinder drives the pneumatic rod, the fixed plate and the clamped impurity removal assembly to move downward and immerse them in water to remove impurities from the recycled materials, thereby enhancing practicality.

[0025] As a preferred embodiment of the above, the impurity removal component includes a clamping ring 21 and a filter cover 22. A clamping slot is provided at the right end of the fixed plate 20, and a through-hole is provided at the lower end of the clamping slot. The clamping ring 21 is slidably clamped in the clamping slot, and the bottom end of the clamping ring 21 is connected to the filter cover 22. Activated carbon is provided inside the filter cover 22, and a clamping component is provided at the right end of the clamping slot. The clamping ring can be slidably clamped through the clamping slot on the fixed plate, and can be fixed through the clamping component. After that, the activated carbon in the filter cover is used to remove impurities from the recovered materials in the water, thereby enhancing practicality.

[0026] As a preferred embodiment of the above, the card assembly includes two groups of slide rods 23, sliders 24, slide plates 25 and card-mounted slide plates 26. The right end of the fixed plate 20 is provided with a first card-mounted slide groove, and the left end of the first card-mounted slide groove is provided with a third chamber 33. The top of the third chamber 33 is connected to the two groups of slide rods 23, and the top of the slider 24 is provided with two groups of through sliding holes. The two groups of through sliding holes are respectively slidably carded with the slide rods 23. The right end of the slider 24 is connected to the slide plate 25. The first card-mounted slide groove is slidably carded with the slide plate 25, and the bottom end of the third chamber 33 is provided with a through The bottom end of the slider 24 is connected to the fixing slider 26 through the fixing slot, and the fixing slider 26 is slidingly fixed with the fixing slot. The outer walls of the two sets of slide bars 23 are respectively provided with springs 28; when replacing the activated carbon, the fixing plate is dragged upward to drive the slider and the fixing slider to move upward through the slide plate, so as to loosen the fixing ring. After the fixing ring is re-fixed, when the slide plate is released, the two sets of springs will drive the slider and the fixing slider to rebound, so as to fix the fixing ring, thereby enhancing practicality.

[0027] As a preference of the above embodiment, the bottom ends of the four groups of legs 2 are respectively provided with stabilizing pads 27 ; the stabilizing pads can enhance the friction and contact area of ​​the bottom ends of the four groups of legs, thereby enhancing practicality.

[0028] The utility model discloses a decolorizing and impurity-removing device for polyester fiber production, and its working principle is as follows: when it is working, the decolorizing device is first placed in a suitable position, and then when decolorizing the polyester material, the lid is opened and the filter barrel is placed in the chamber, the bottom of the filter barrel is fixed by three groups of card slots and three groups of card blocks, and then the recycled raw materials are placed in the filter barrel in the first chamber, and then the first chamber is closed, and then water and the reagents needed for decolorization are added to the chamber through the feeding pipe, and then the intelligent control screen is started, the reduction motor and the heating tube are started, and the heating tube provides the recycled material with a suitable decolorization temperature, and then the reduction motor drives the rotating rod and the rotating disk clamped with the cross card block to rotate, and the three groups of stirring blocks on the rotating disk drive the water and the decolorization reagent in the first chamber to stir, so that the recycled The material is fully in contact with the decolorizing agent to improve the decolorization efficiency. After the decolorization is completed, the sewage is discharged and clean water is added. Then the electric cylinder is started to lower the pneumatic rod and the filter cover into the water. Then the reduction motor is started again. The reduction motor drives the water in the chamber to rotate, so that the activated carbon in the filter cover is fully in contact with and adsorbed with the impurities on the recycled material in the water, thereby integrating the decolorization and impurity removal functions, thereby saving the polyester fiber recycling process. Later, when replacing the activated carbon, drag the card plate upward to drive the slider and the card slider upward through the slide plate to loosen the card ring. After the card ring is re-installed, release the slide plate. The two sets of springs will automatically rebound the slider and the card block, and then the decolorization and impurity removal of the recycled material can be carried out.

[0029] The terms "vertical," "horizontal," "left," "right," and the like are used herein for descriptive purposes only.

[0030] The "first", "second" and "third" in the present invention do not represent specific quantities and orders, but are only used to distinguish names.

[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A decolorizing and impurity-removing device for polyester fiber production, comprising a decolorizing device (1) and a cover (3), wherein the bottom end of the decolorizing device (1) is provided with four groups of legs (2), a first chamber (30) is provided inside the decolorizing device (1), the top end of the decolorizing device (1) is hinged to the cover (3), a second handle (29) is provided at the right end of the cover (3), a drain pipe (4) is provided at the bottom end of the decolorizing device (1), two groups of feed pipes (5) are provided at the top end of the cover (3), a lifting assembly is provided at the top end of the feed pipe (5), a clamped impurity-removing assembly is provided at the bottom end of the lifting assembly, a supporting filter assembly is provided on the inner wall of the first chamber (30), a stirring assembly is provided in the supporting filter assembly, and a heating assembly is provided between the decolorizing device (1) and the first chamber (30); characterized in that: The support filter assembly comprises a support ring (7), a filter barrel (8) and three groups of clamping blocks (9); a first clamping ring (6) is arranged on the inner wall of the first chamber (30); the bottom end of the support ring (7) is connected to the filter barrel (8); the bottom end of the support ring (7) is tightly attached to the first clamping ring (6); the bottom end of the first chamber (30) is connected to the three groups of clamping blocks (9); the bottom end of the filter barrel (8) is provided with three groups of clamping grooves; the three groups of clamping grooves are respectively slidably clamped with the clamping blocks (9); and the front end of the decolorizing device (1) is provided with an intelligent control screen (32).

2. A decoloring and impurity removal device for polyester fiber production as claimed in claim 1, characterized in that: Two groups of first handles (10) are arranged at the top end of the support ring (7).

3. A decoloring and impurity removal device for polyester fiber production as claimed in claim 2, characterized in that: The stirring assembly comprises a rotating disk (12), a stirring block (13), a drain pipe (4), a rotating rod (15) and a cross-clamping block (16); a fixing ring (11) is arranged at the inner end of the bottom of the filter barrel (8); the top of the bottom of the filter barrel (8) is in close contact with the rotating disk (12); the top of the rotating disk (12) is in close contact with the fixing ring (11); the top of the rotating disk (12) is connected to three groups of stirring blocks (13); the bottom of the decolorizing device (1) is connected to a reduction motor (14); the output end bearing seal of the reduction motor (14) is inserted into the first chamber (30); the bottom of the rotating disk (12) is provided with a cross-clamping groove; the output end of the reduction motor (14) is connected to the rotating rod (15); the top of the rotating rod (15) is connected to the cross-clamping block (16); the cross-clamping block (16) is slidably clamped in the cross-clamping groove; and the reduction motor (14) is connected to an intelligent control panel (32) via electric wires.

4. A decoloring and impurity removing device for polyester fiber production as claimed in claim 3, characterized in that: The heating assembly comprises four groups of heating tubes (17); a second chamber (31) is arranged between the decolorizing device (1) and the first chamber (30); the inner ends of the second chamber (31) are respectively connected to the four groups of heating tubes (17); and the four groups of heating tubes (17) are connected to an intelligent control panel (32) via electric wires.

5. A decoloring and impurity removal device for polyester fiber production as claimed in claim 4, characterized in that: The lifting assembly comprises an electric cylinder (18) and a fixing plate (20), the top end of the cover (3) is connected to the electric cylinder (18), the bottom end of the electric cylinder (18) is provided with a pneumatic rod (19), the pneumatic rod (19) slides and seals through the bottom end of the cover (3), the bottom end of the cover (3) is connected to the fixing plate (20), the bottom end of the fixing plate (20) is provided with a sliding card-mounted impurity removal assembly, and the electric cylinder (18) is connected to the intelligent control panel (32) through electric wires.

6. A decoloring and impurity removing device for polyester fiber production as claimed in claim 5, characterized in that: The impurity removal component comprises a clamping ring (21) and a filter cover (22); a clamping slot is arranged at the right end of the fixing plate (20); a through opening is arranged at the lower end of the clamping slot; the clamping ring (21) is slidably clamped with the clamping slot; the bottom end of the clamping ring (21) is connected with the filter cover (22); activated carbon is arranged inside the filter cover (22); and a clamping component is arranged at the right end of the clamping slot.

7. A decoloring and impurity removal device for polyester fiber production as claimed in claim 6, characterized in that: The clamping assembly comprises two groups of slide bars (23), a slider (24), a slide plate (25) and a clamping slide plate (26). The right end of the fixed plate (20) is provided with a first clamping slide groove, the left end of the first clamping slide groove is provided with a third chamber (33), the top end of the third chamber (33) is connected with the two groups of slide bars (23), the top end of the slider (24) is provided with two groups of through sliding holes, the two groups of through sliding holes are respectively slidably clamped with the slide bars (23), the right end of the slider (24) is connected with the slide plate (25), the first clamping slide groove is slidably clamped with the slide plate (25), the bottom end of the third chamber (33) is provided with a through clamping slide groove, the bottom end of the slider (24) is connected with the clamping slide plate (26), the clamping slide plate (26) is slidably clamped with the through clamping slide groove, and the outer walls of the two groups of slide bars (23) are respectively provided with springs (28).

8. A decoloring and impurity removing device for polyester fiber production as claimed in claim 1, characterized in that: The bottom ends of the four groups of legs (2) are respectively provided with stabilizing pads (27).