Glue joint device of steel rail glue joint insulation clamping plate
By designing a glueing device for rail bonding insulating clamping including chain belt machine, side plate, pressure plate and electric telescopic rod, the problem of complex and inability to be completed in the existing technology is solved, and the rapid development of rail compaction operation is achieved The effect of compacting the rails improves the practicality of the device.
Patent Information
- Application Number
- CN202420432168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-03-06
AI Technical Summary
When the existing glue device for rail glue insulating clamping is compacted, the operator needs to manually adjust the position of the side pressure plate and the rotary pressing block, which leads to complex operation and cannot be completed quickly, reducing the practicality of the device.
A glue connection device including chain belt machine, side plate, pressure plate and electric telescopic rod is designed. Through the cooperation of chain belt machine and electric telescopic rod, it is possible to quickly complete without affecting the placement of the rails into the mold. Compacting work of rails.
This device can quickly complete the compaction of the rail, improve the practicality of the glue device for rail adhesive insulating clamping, and reduce the complexity of operation.
Smart Images

Figure CN222499874U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gluing devices, in particular to a gluing device for gluing insulating clamping plates on rails. Background Art
[0002] As one of the key technologies for laying seamless lines across sections, rail-bonded insulating splints can significantly reduce the impact and vibration of trains in the rail joint area, improve the wheel-rail contact relationship, greatly extend the service life of key components such as wheels and rails, and greatly improve the safety and comfort of train operation. Now, bonding devices are mostly used to complete the bonding work of rails. In actual use, they have the advantages of simple operation, stable structure and good use effect.
[0003] The prior art discloses a gluing device for gluing insulating splints on rails with publication number: CN215210257U, comprising a transport frame, a guide rail, a splint pick-up and placement machine, a telescopic body, a connecting frame, an electromagnet, a first pneumatic telescopic rod, a slider, a connecting column, a gluing tool, a bottom plate, a mold, a side pressure mechanism, a first base, a vertical adjustment rod, a second base, a side pressure plate, a rotating pressure block, a fastening bolt and a chain-type assembly table. When working, the insulating glue layer is first placed at the bottom of the inner cavity of the mold, and then the steel splint is placed in the inner cavity of the mold through the electromagnet on the pick-up and placement mechanism, the upper surface of the steel splint is compacted by the rotating pressure block, and the outer side of the upper surface of the steel splint is compacted by the side pressure mechanism. The side pressure mechanism includes a first base, a vertical adjustment rod, a second base and a side pressure plate. The first base is welded to the side wall of the mold, the vertical adjustment rod is arranged on the upper surface of the first base, one end of the second base is arranged on the vertical adjustment rod, and the lower surface of the other end is arranged on the side pressure plate. The side pressure plate is used to compact the outer side of the upper surface of the steel splint. At the same time, the side pressure plate can also be used to compact the excess glue layer overflowing from the upper surface of the steel splint. The height of the second base is adjusted by rotating the vertical adjustment rod, thereby adjusting the pressure of the side pressure plate.
[0004] In the above utility model, in order to prevent the side pressure plates and the rotating pressure blocks from affecting the placement of the steel rails into the inner cavity of the mold, the operator is required to pre-adjust the use positions of the side pressure plates and the rotating pressure blocks. After the steel rails are placed, the operator manually rotates the side pressure plates and the rotating pressure blocks to press the upper surface of the steel rails. This operation requires manual operation by the operator and cannot be completed quickly, which reduces the practicality of the utility model.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies in the prior art, the utility model provides a gluing device for gluing rails with insulating splints, which has the advantage of being able to quickly complete the compaction of the rails without affecting the placement of the rails into the mold, thereby solving the problems in the above-mentioned background technology.
[0008] (II) Technical solution
[0009] In order to achieve the above advantages of being able to quickly complete the compaction of the rails without affecting the placement of the rails into the mold, the specific technical solutions adopted by the utility model are as follows:
[0010] The gluing device for gluing insulating splints of rails comprises a chain belt conveyor, wherein four groups of support columns are installed on the upper part of the chain belt conveyor, and the upper ends of the four groups of support columns are installed with mounting frame plates, and the interior of the mounting frame plates is penetrated by a wire lever through a bearing, and the side wall of the wire lever is sleeved with a lead screw sleeve, and the side wall of the lead screw sleeve is fixedly sleeved with an I-shaped slider, and the lower part of the I-shaped slider is installed with a first electric telescopic rod, one end of the first electric telescopic rod is installed with a connecting frame, and the lower part of the connecting frame is installed with an electromagnet, a forward and reverse motor is installed on the other side of the mounting frame, and the output end of the forward and reverse motor is fixedly connected to one end of the wire lever, a mold is provided on the conveying surface of the chain belt conveyor, and two groups of side plates and two groups of pressure plates are provided on the upper part of the mold, and the side of the electromagnet A collecting box is installed on the side, and a second electric telescopic rod, two groups of inclined columns and two groups of positioning blocks are installed on the upper part of the mold, and inclined holes are opened on the upper parts of the two groups of side panels, and one end of the two groups of inclined columns respectively penetrates the two groups of inclined holes, and connecting plates are installed on the upper ends of the two groups of inclined columns, and the upper parts of the two groups of connecting plates are penetrated by the third electric telescopic rod, one end of the two groups of third electric telescopic rods are respectively fixedly connected to the upper parts of the two groups of side panels, one end of the second electric telescopic rod is installed with a mounting block, and support plates are installed between the mounting block and the two groups of pressing plates through mounting shafts, and the facing surfaces of the two groups of pressing plates are opened with through holes, and the away surfaces of the two groups of positioning blocks are installed with guide rods, and one end of the two groups of guide rods are respectively inserted into the interiors of the two groups of through holes.
[0011] Furthermore, the threaded lever and the lead screw sleeve thread cooperate with each other.
[0012] Furthermore, a fixed plate is installed between the two groups of support columns on the left side, one side of the collection box is fixedly connected to the fixed plate, an inner top surface of the collection box is provided with an inclined groove, a fixed through groove and an inclined plate are provided at the lower part of the collection box, a circular magnet is provided at the lower part of the collection box, and a dust collection box is installed at the lower part of the circular magnet.
[0013] Furthermore, the collecting box is made of iron material.
[0014] Furthermore, a first control panel is installed on one side of the chain belt conveyor, and the first control panel is electrically connected to the chain belt conveyor, the electromagnet, the first electric telescopic rod and the forward and reverse motor through wires. An electric control box is installed on the end face of the mold, and a second control panel and a battery are installed inside the electric control box. The second control panel is electrically connected to the battery, the second electric telescopic rod and the two groups of the third electric telescopic rods through wires.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a gluing device for gluing rails to insulating splints, which has the following beneficial effects:
[0017] (1) The utility model adopts a side plate and a pressure plate. When the gluing device for gluing the rail to the insulating splint is actually used, the operator first places the insulating glue layer on the bottom of the inner cavity of the mold by hand, and then uses the first control panel to operate the chain belt conveyor, the electromagnet, the first electric telescopic rod and the forward and reverse motor. The output end of the forward and reverse motor drives the wire lever to rotate. Since the wire lever and the screw sleeve thread cooperate with each other, the rotating wire lever can push the screw sleeve to move. The screw sleeve drives the first electric telescopic rod, the connecting frame and the electromagnet to move through the I-shaped slider. The electromagnet is energized to absorb the two sets of rails. When the two sets of rails move to the top of the mold, the electromagnet is powered off, and the two sets of rails fall into the interior of the mold. At this time, the second control panel is used. The second electric telescopic rod and the two sets of third electric telescopic rods are made to work. When the two sets of third electric telescopic rods are extended, the two sets of side plates can slide along the two sets of inclined columns respectively. When the two sets of side plates contact the two sets of rails, the second electric telescopic rod is shortened, and the two sets of pressing plates can be pushed by the mounting blocks and the two sets of support plates. When the two sets of pressing plates press the two sets of rails respectively, the two sets of side plates and the two sets of pressing plates can compact the excess glue layer overflowing on the surface of the steel clamping plates. The two sets of positioning blocks play the role of installing the two sets of guide rods. The two sets of guide rods ensure the stability of the lateral movement of the two sets of pressing plates. Through the arranged side plates and pressing plates, the compaction work of the rails can be quickly completed without affecting the placement of the rails into the mold, thereby improving the practicality of the bonding device for bonding the insulating clamping plates with rails.
[0018] (2) The utility model adopts a collecting box. According to the above operation, the output end of the forward and reverse motor drives the wire lever to rotate, and the rotating wire lever can push the screw sleeve to move. The screw sleeve drives the first electric telescopic rod, the connecting frame and the electromagnet to move through the I-shaped slider. When the electromagnet moves to the left, the inclined groove on the top surface of the collecting box will scrape off the impurities on the lower surface of the electromagnet. The impurities will fall on the inclined surface of the inclined plate. The impurities enter the interior of the fixed through groove along the inclined surface of the inclined plate. The impurities finally enter the interior of the dust collecting box through the circular magnet. When the impurities on the lower surface of the electromagnet are cleared, the operator moves the dust collecting box by hand. When the circular magnet is separated from the collecting box, the impurities in the dust collecting box can be poured out and the dust collecting box can be reset. By setting the collecting box, the impurities on the lower surface of the electromagnet can be cleared in advance to prevent the impurities from affecting the electromagnet's adsorption of the rails, which provides a guarantee for the gluing device of the rail gluing insulating splint to take and put the rails. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a structural schematic diagram of a gluing device for gluing insulating clamping plates on rails proposed in the utility model;
[0021] Figure 2 It is a side view of the mold proposed by the utility model;
[0022] Figure 3 It is a three-dimensional diagram of the support plate proposed by the utility model;
[0023] Figure 4 The utility model proposes Figure 1 A magnified view of middle;
[0024] Figure 5 The utility model proposes Figure 2 Enlarged view of middle B;
[0025] Figure 6 The utility model proposes Figure 2 Enlarged view of C in the middle.
[0026] In the figure:
[0027] 1. Chain belt conveyor; 2. Support column; 3. Mounting frame plate; 4. Screw lever; 5. Screw sleeve; 6. I-shaped slide block; 7. First electric telescopic rod; 8. Connecting frame; 9. Electromagnet; 10. Forward and reverse motor; 11. Mold; 12. Side plate; 13. Pressing plate; 14. Collecting box; 15. Second electric telescopic rod; 16. Mounting block; 17. Support plate; 18. Through hole; 19. Positioning block; 20. Guide rod; 21. Oblique column; 22. Oblique hole; 23. Connecting plate; 24. Third electric telescopic rod; 25. Fixed plate; 26. Oblique slot; 27. Fixed through slot; 28. Oblique plate; 29. Circular magnet; 30. Dust collecting box. DETAILED DESCRIPTION
[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0029] According to an embodiment of the utility model, a gluing device for gluing a rail to an insulating clamp is provided.
[0030] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-6As shown, the gluing device for gluing insulating splints of rails according to the embodiment of the utility model comprises a chain belt conveyor 1, four groups of support columns 2 are installed on the upper part of the chain belt conveyor 1, and the upper ends of the four groups of support columns 2 are installed with a mounting frame plate 3, and the interior of the mounting frame plate 3 is penetrated by a wire lever 4 through a bearing, the side wall of the wire lever 4 is sleeved with a lead screw sleeve 5, and the side wall of the lead screw sleeve 5 is fixedly sleeved with an I-shaped slider 6, and a first electric telescopic rod 7 is installed at the lower part of the I-shaped slider 6, a connecting frame 8 is installed at one end of the first electric telescopic rod 7, and an electromagnet 9 is installed at the lower part of the connecting frame 8, a forward and reverse motor 10 is installed on the other side of the mounting frame plate 3, and the output end of the forward and reverse motor 10 is fixedly connected to one end of the wire lever 4, a conveying surface of the chain belt conveyor 1 is provided with a mold 11, and the upper part of the mold 11 is provided with two groups of side plates 12 and two groups of pressing plates 13, a collecting box 14 is installed on the side of the electromagnet 9, and a second electric telescopic rod 15 is installed on the upper part of the mold 11 , two groups of inclined columns 21 and two groups of positioning blocks 19, the upper parts of the two groups of side panels 12 are both provided with inclined holes 22, one end of the two groups of inclined columns 21 respectively penetrates the two groups of inclined holes 22, the upper ends of the two groups of inclined columns 21 are both installed with connecting plates 23, and the upper parts of the two groups of connecting plates 23 are both penetrated with third electric telescopic rods 24, one end of the two groups of third electric telescopic rods 24 are respectively fixedly connected to the upper parts of the two groups of side panels 12, one end of the second electric telescopic rod 15 is installed with a mounting block 16, and the mounting block 16 is connected to the A support plate 17 is installed between the two groups of pressing plates 13 through the installation shaft, and the facing surfaces of the two groups of pressing plates 13 are provided with through holes 18. The away surfaces of the two groups of positioning blocks 19 are provided with guide rods 20, and one end of the two groups of guide rods 20 is respectively inserted into the two groups of through holes 18. Through the side plates 12 and pressing plates 13, the compaction work of the rails can be quickly completed without affecting the placement of the rails into the mold 11, thereby improving the practicality of the gluing device for gluing the insulating splints to the rails.
[0031] In one embodiment, the threaded lever 4 and the screw sleeve 5 are threadably matched with each other, so as to facilitate adjustment of the use position of the screw sleeve 5 .
[0032] In one embodiment, a fixing plate 25 is installed between the two groups of support columns 2 on the left side, one side of the collecting box 14 is fixedly connected to the fixing plate 25, an inner top surface of the collecting box 14 is provided with an inclined groove 26, a fixed through groove 27 and an inclined plate 28 are provided at the lower part of the collecting box 14, a circular magnet 29 is provided at the lower part of the collecting box 14, and a dust collecting box 30 is installed at the lower part of the circular magnet 29. Through the setting of the collecting box 14, impurities on the lower surface of the electromagnet 9 can be cleared in advance to prevent impurities from affecting the electromagnet 9 from adsorbing the rails, thereby providing a guarantee for the gluing device of the rail gluing insulating splint to take and place the rails.
[0033] In one embodiment, the collecting box 14 is made of iron material, which ensures the adsorption of the circular magnet 29 .
[0034] In one embodiment, a first control panel is installed on one side of the chain belt conveyor 1, and the first control panel is electrically connected to the chain belt conveyor 1, the electromagnet 9, the first electric telescopic rod 7 and the forward and reverse motor 10 through electric wires. An electric control box is installed on the end face of the mold 11, and a second control panel and a battery are installed inside the electric control box. The second control panel is electrically connected to the battery, the second electric telescopic rod 15 and two groups of third electric telescopic rods 24 through electric wires. The first control panel and the second control panel can be realized through simple programming by technicians in this field, which is common knowledge in this field. They are only used without modification, so the control method and circuit connection are not described in detail.
[0035] Working principle:
[0036] When the bonding device for bonding the rail to the insulating splint is actually used, the operator first places the insulating adhesive layer on the bottom of the inner cavity of the mold 11 by hand, and then uses the first control panel to operate the chain belt conveyor 1, the electromagnet 9, the first electric telescopic rod 7 and the forward and reverse motor 10. The output end of the forward and reverse motor 10 drives the wire lever 4 to rotate. Since the threads of the wire lever 4 and the lead screw sleeve 5 cooperate with each other, the rotating wire lever 4 can push the lead screw sleeve 5 to move. The lead screw sleeve 5 drives the first electric telescopic rod 7, the connecting frame 8 and the electromagnet 9 to move through the I-shaped slider 6. The electromagnet 9 can absorb the two sets of rails when it is energized. When the two sets of rails move to the top of the mold 11, the power is turned off. Electromagnet 9, two sets of rails will fall into the interior of the mold 11, at this time, the second control panel is used to make the second electric telescopic rod 15 and the two sets of third electric telescopic rods 24 work, when the two sets of third electric telescopic rods 24 are extended, the two sets of side panels 12 can slide along the two sets of inclined columns 21 respectively, when the two sets of side panels 12 contact the two sets of rails, the second electric telescopic rod 15 is shortened, and the two sets of pressing plates 13 can be pushed by the mounting block 16 and the two sets of supporting plates 17, when the two sets of pressing plates 13 press the two sets of rails respectively, the two sets of side panels 12 and the two sets of pressing plates 13 can compact the excess glue layer overflowing on the surface of the steel clamping plate, and the two sets of positioning blocks 19 are used to install the two sets of guide rods 20 The two groups of guide rods 20 ensure the stability of the lateral movement of the two groups of pressure plates 13. The side plates 12 and pressure plates 13 are arranged so that the compaction of the rails can be quickly completed without affecting the placement of the rails into the mold 11, thereby improving the practicality of the gluing device for gluing the rail insulating splints. At the same time, according to the above operation, the output end of the forward and reverse motor 10 drives the wire lever 4 to rotate, and the rotating wire lever 4 can push the screw sleeve 5 to move. The screw sleeve 5 drives the first electric telescopic rod 7, the connecting frame 8 and the electromagnet 9 to move through the I-shaped slider 6. When the electromagnet 9 moves to the left, the inclined groove 26 on the top surface of the collecting box 14 will scrape off the electromagnet. 9, the impurities will fall on the inclined surface of the inclined plate 28, and enter the interior of the fixed through groove 27 along the inclined surface of the inclined plate 28, and finally enter the interior of the dust box 30 through the circular magnet 29. When the impurities on the lower surface of the electromagnet 9 are cleared, the operator moves the dust box 30 by hand. When the circular magnet 29 is separated from the collecting box 14, the impurities inside the dust box 30 can be poured out, and then the dust box 30 can be reset. By setting the collecting box 14, the impurities on the lower surface of the electromagnet 9 can be cleared in advance, so as to prevent the impurities from affecting the electromagnet 9 to adsorb the rails, thereby ensuring the rails for the gluing device of the rail gluing insulating splint.
[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bonding device for bonding rail insulating splints, characterized in that: The invention comprises a chain belt conveyor (1), wherein four groups of support columns (2) are installed on the upper part of the chain belt conveyor (1), and the upper ends of the four groups of support columns (2) are installed with mounting frame plates (3), and a threaded lever (4) is passed through the interior of the mounting frame plate (3) through a bearing, and a threaded screw sleeve (5) is sleeved on the side wall of the threaded screw sleeve (5), and an I-shaped slider (6) is fixedly sleeved on the side wall of the threaded screw sleeve (5), and a first electric telescopic rod (7) is installed on the lower part of the I-shaped slider (6), and the first electric telescopic rod (7) ) is installed at one end of the connecting frame (8), and an electromagnet (9) is installed at the bottom of the connecting frame (8); a forward and reverse motor (10) is installed on the other side of the installation frame plate (3), and the output end of the forward and reverse motor (10) is fixedly connected to one end of the wire lever (4); a mold (11) is provided on the conveying surface of the chain belt conveyor (1), and two groups of side plates (12) and two groups of pressure plates (13) are provided on the upper part of the mold (11); a collecting box (14) is installed on the side of the electromagnet (9); A second electric telescopic rod (15), two groups of inclined columns (21) and two groups of positioning blocks (19) are installed on the upper part of the tool (11); the upper parts of the two groups of side plates (12) are provided with inclined holes (22); one end of the two groups of inclined columns (21) respectively penetrates the two groups of inclined holes (22); the upper ends of the two groups of inclined columns (21) are provided with connecting plates (23); the upper parts of the two groups of connecting plates (23) are penetrated by third electric telescopic rods (24); one end of the two groups of third electric telescopic rods (24) is respectively provided with a connecting plate (23); The second electric telescopic rod (15) is fixedly connected to the upper part of the two groups of side plates (12), one end of which is installed with a mounting block (16), and a support plate (17) is installed between the mounting block (16) and the two groups of pressure plates (13) through a mounting shaft, and the facing surfaces of the two groups of pressure plates (13) are provided with through holes (18), and the away surfaces of the two groups of positioning blocks (19) are installed with guide rods (20), and one end of the two groups of guide rods (20) is respectively inserted into the inside of the two groups of through holes (18).
2. The rail-bonded insulating clamping plate bonding device according to claim 1, characterized in that: The threaded lever (4) and the threaded screw sleeve (5) are threadably matched with each other.
3. The rail-bonded insulating clamping plate bonding device according to claim 1, characterized in that: A fixing plate (25) is installed between the two groups of support columns (2) on the left side, one side of the collection box (14) is fixedly connected to the fixing plate (25), an inner top surface of the collection box (14) is provided with an inclined groove (26), a fixed through groove (27) and an inclined plate (28) are provided at the lower part of the collection box (14), a circular magnet (29) is provided at the lower part of the collection box (14), and a dust collection box (30) is installed at the lower part of the circular magnet (29).
4. The rail-bonding insulating clamping plate bonding device according to claim 1, characterized in that: The collecting box (14) is made of iron material.
5. The rail-bonding insulating clamping plate bonding device according to claim 1, characterized in that: A first control panel is installed on one side of the chain belt conveyor (1), and the first control panel is electrically connected to the chain belt conveyor (1), the electromagnet (9), the first electric telescopic rod (7) and the forward and reverse motor (10) through electric wires. An electric control box is installed on the end surface of the mold (11), and a second control panel and a battery are installed inside the electric control box. The second control panel is electrically connected to the battery, the second electric telescopic rod (15) and the two sets of the third electric telescopic rods (24) through electric wires.
Citation Information
Patent Citations
Glue joint device of steel rail glue joint insulation clamping plate
CN215210257U