Large board of square cabin
By adopting a combined structure of metal plates, honeycomb plates and polyurethane in the square cabin large plates, the integrated foaming molding and high-temperature pressure-bearing process is realized, which solves the high preparation cost of existing square cabin large plates and the hollowing in plateau environments. The problem of packaging achieves an efficient and low-cost preparation process and stable performance in a plateau environment.
Patent Information
- Application Number
- CN202421043990.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing large cabin plates are costly during the preparation process and are prone to hollowing out bags when used in plateau environments.
The structure is adopted in which a honeycomb board and polyurethane is clamped between two metal plates. The honeycomb board is attached to the metal plate on the outside and the polyurethane is attached to the metal plate on the inside. It is opened and closed through an integrated foaming and high-temperature pressure-bearing process.
Effectively cut the possible free air, confine the expanded air under low air pressure, avoid hollowing and packing, and simplify the preparation process, improve efficiency and reduce costs.
Smart Images

Figure CN222500770U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building plates, in particular to a large square cabin plate. Background Art
[0002] The wall panel materials used to manufacture shelters are commonly known as shelter panels. Existing shelter panels are usually made of polyurethane sandwich panels, which have a structure of two metal plates on the outside and a foamed polyurethane material layer in the middle to form a sandwich structure.
[0003] According to the records of the Chinese utility model patents with publication number CN202782078U, titled "Automatic production line for high-temperature bonding and molding polyurethane sandwich panels", and publication number CN201874149U, titled "New polyurethane color steel sandwich panels", the existing preparation method of the large panels of the square cabin using polyurethane sandwich panels generally adopts a high-temperature negative pressure bearing method, that is, a large amount of glue is applied on the bonding surface of the upper metal plate, the lower metal plate, and the foamed polyurethane plate, and then high-temperature pressurization is used to bond the upper and lower metal plates and the middle polyurethane plate layer together, wherein the high-temperature pressurization bonding process usually takes a long time and requires the use of a large amount of glue, which is inefficient and costly.
[0004] In addition, when the existing large square cabin panels using polyurethane sandwich panels are used in plateau areas, due to the low air pressure in the plateau environment, the free air in the sandwich panels can easily move and concentrate through the tiny holes in the foam material structure to the weak structures or uneven surfaces of the outer metal layer, which often causes stress concentration in some areas of the metal plates on both sides of the panels, resulting in hollowing and bulging. Utility Model Content
[0005] In order to solve the above problems, the utility model provides a large panel of a square cabin to solve the above defects.
[0006] According to a first aspect of the utility model, a large panel for a shelter is provided, comprising: two metal plates, a honeycomb panel and polyurethane;
[0007] A honeycomb panel and polyurethane are sandwiched between two metal plates. The honeycomb panel is attached to the outer metal plate, and the polyurethane is attached to the inner metal plate. The two metal plates, the honeycomb panel and the polyurethane are integrally foamed and opened and closed after high temperature and pressure.
[0008] Optionally, the two metal plates are aluminum plates or steel plates.
[0009] Optionally, the thickness of the two steel plates is 0.5 mm, the thickness of the honeycomb panel is 20 mm, and the thickness of the polyurethane is 29 mm.
[0010] Optionally, the thickness of the two aluminum plates is 0.8 mm, the thickness of the honeycomb panel is 20 mm, and the thickness of the polyurethane is 28.4 mm.
[0011] Optionally, the honeycomb panel is an aluminum honeycomb panel or a paper honeycomb panel.
[0012] Through the utility model, a large square cabin panel is provided with a honeycomb panel and polyurethane between two metal plates, the honeycomb panel is attached to the outer metal plate, the polyurethane is attached to the inner metal plate, and the two metal plates, the honeycomb panel and the polyurethane are integrally foamed and opened and closed after high temperature pressure, so that the polyurethane is fully filled in the honeycomb panel, and the honeycomb structure of the honeycomb panel effectively cuts the possible free air, and imprisons the air that expands under low pressure. Therefore, the large square cabin panel in the present application will not have the phenomenon of hollowing and bulging when used in a plateau environment. At the same time, the cabin panel of the present application is prepared by an integral foaming molding process, and its preparation process is simple, efficient and low-cost. Therefore, the utility model solves the defects of the existing large square cabin panels, such as high preparation cost and easy hollowing and bulging when used in a plateau environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a schematic diagram of the overall structure of a large panel of a square cabin provided by the utility model.
[0014] List of reference numerals:
[0015] 1. Metal plate; 2. Honeycomb panel; 3. Polyurethane. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.
[0017] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] Reference Figure 1 The utility model provides a large square cabin board, which can solve the defects of the existing large square cabin boards, such as high preparation cost and easy hollowing and bulging when used in plateau environment.
[0020] The utility model provides a large square cabin panel, comprising: two metal plates 1, a honeycomb panel 2 and polyurethane 3;
[0021] A honeycomb panel 2 and polyurethane 3 are sandwiched between two metal plates 1. The honeycomb panel 2 is attached to the outer metal plate 1, and the polyurethane 3 is attached to the inner metal plate 1. The two metal plates 1, the honeycomb panel 2 and the polyurethane 3 are integrally foamed and opened and closed after high temperature and pressure.
[0022] Among them, the two metal plates 1, the honeycomb plate 2 and the polyurethane 3 are all existing products, which can be used to achieve the effects in this application;
[0023] Opening and closing after high temperature and pressure refers to opening and closing after pressure at a high temperature of more than 70 degrees for more than 20 minutes. In this application, the higher the temperature and the longer the time, the more complete the foaming of the polyurethane 3.
[0024] The utility model provides a large square cabin panel, which is sandwiched between two metal plates 1 with a honeycomb panel 2 and a polyurethane 3, wherein the honeycomb panel 2 is attached to the outer metal plate 1, and the polyurethane 3 is attached to the inner metal plate 1. The two metal plates 1, the honeycomb panel 2 and the polyurethane 3 are integrally foamed and opened and closed after high temperature pressure, so that the polyurethane 3 is fully filled in the honeycomb panel 2, and the air that may be free is effectively cut, and the air that expands under low pressure is imprisoned. Therefore, the large square cabin panel in the present application will not have the phenomenon of hollowing and bulging when used in a plateau environment, and the preparation process of the present application is simple, efficient and low in cost. Therefore, the utility model solves the defects of the existing large square cabin panels, such as high preparation cost and easy hollowing and bulging when used in a plateau environment.
[0025] Optionally, the two metal plates 1 are aluminum plates or steel plates.
[0026] Among them, aluminum plates or steel plates have higher strength.
[0027] Optionally, the thickness of the two steel plates is 0.5 mm, the thickness of the honeycomb panel 2 is 20 mm, and the thickness of the polyurethane 3 is 29 mm.
[0028] Among them, the setting of the above-mentioned size can make the manufacturing cost of the large square cabin plate the lowest, and the preparation process is simple. In addition, the limitation of the thickness of the above-mentioned steel plate, honeycomb plate 2 and polyurethane 3 can make the manufactured large square cabin plate have better effect when used in a plateau environment, and no hollowing or bagging phenomenon will occur;
[0029] Within this limited size range, the thickness of the honeycomb panel 2 is not less than 20 mm; in addition, steel plates, honeycomb panels 2 and polyurethane 3 of other sizes and thicknesses are applicable to this solution.
[0030] Optionally, the thickness of the two aluminum plates is 0.8 mm, the thickness of the honeycomb panel 2 is 20 mm, and the thickness of the polyurethane 3 is 28.4 mm.
[0031] The above-mentioned size setting can make the manufacturing cost of the large square cabin plate the lowest, and the preparation process is simple. The thickness limitation of the above-mentioned aluminum plate, honeycomb plate 2 and polyurethane 3 can make the manufactured large square cabin plate have better effect when used in a plateau environment, and will not cause hollowing and bagging.
[0032] Within this limited size range, the thickness of the honeycomb panel 2 is not less than 20 mm; in addition, aluminum panels, honeycomb panels 2 and polyurethane 3 of other sizes and thicknesses are applicable to this solution.
[0033] Reference Figure 1 Optionally, the honeycomb panel 2 is an aluminum honeycomb panel or a paper honeycomb panel.
[0034] Among them, the honeycomb panel 2 is preferably an aluminum honeycomb panel because aluminum has a higher strength.
[0035] It should be noted that not all steps and modules in the above-mentioned processes and system structure diagrams are necessary, and some steps or modules can be ignored according to actual needs. The execution order of each step is not fixed and can be adjusted as needed. The system structure described in the above-mentioned embodiments can be a physical structure or a logical structure, that is, some modules may be implemented by the same physical entity, or some modules may be implemented by multiple physical entities, or some components in multiple independent devices may be implemented together.
[0036] In the above embodiments, the hardware module can be implemented mechanically or electrically. The above text shows and describes the present invention in detail through the accompanying drawings and preferred embodiments, but the present invention is not limited to these disclosed embodiments. Based on the above embodiments, those skilled in the art can know that the code review methods in the above different embodiments can be combined to obtain more embodiments of the present invention, and these embodiments are also within the protection scope of the present invention.
Claims
1. A large panel for a shelter, characterized in that: include: Two metal plates (1), a honeycomb plate (2) and polyurethane (3); The honeycomb panel (2) and the polyurethane (3) are sandwiched between the two metal plates (1); the honeycomb panel (2) is attached to the outer metal plate (1), and the polyurethane (3) is attached to the inner metal plate (1); the two metal plates (1), the honeycomb panel (2) and the polyurethane (3) are integrally foamed and opened and closed after being subjected to high temperature and pressure.
2. A large panel for a shelter according to claim 1, characterized in that: The two metal plates (1) are aluminum plates or steel plates.
3. A shelter panel according to claim 2, characterized in that: The thickness of the two steel plates is 0.5 mm, the thickness of the honeycomb plate (2) is 20 mm, and the thickness of the polyurethane (3) is 29 mm.
4. A large panel for a shelter according to claim 2, characterized in that: The thickness of the two aluminum plates is 0.8 mm, the thickness of the honeycomb plate (2) is 20 mm, and the thickness of the polyurethane (3) is 28.4 mm.
5. A shelter panel according to claim 3 or 4, characterized in that: The honeycomb panel (2) is an aluminum honeycomb panel or a paper honeycomb panel.
Citation Information
Patent Citations
Novel polyurethane color steel sandwich board
CN201874149U
Automatic production line for high-temperature adhesion forming polyurethane sandwich board
CN202782078U