Split type bucket elevator chain wheel

By designing the split bucket lifter sprocket, the rapid installation and stable connection are achieved using extrusion springs and threaded connections, the problems of uneven stress and low disassembly efficiency of the sprocket in the prior art are solved, and the installation efficiency and connection are improved stability.

CN222502573UActive Publication Date: 2025-02-18TONGKUN GRP ZHEJIANG HENGTENG DIFFERENTIATION FIBER
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421510703.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-02-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing bucket lifter sprockets are prone to uneven stress when rotating at high strength, resulting in damage to the sprockets, and the disassembly and assembly process is inefficient and costly.

Method used

A split bucket lifter sprocket is designed to achieve rapid installation and stable connection through the cooperation of components such as outer ring, spindle, and mounting mechanism.

Benefits of technology

It improves the installation efficiency of the sprocket, ensures a stable connection between the outer ring and the spindle, and reduces the labor and time cost during sprocket replacement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222502573U_ABST
    Figure CN222502573U_ABST
Patent Text Reader

Abstract

The utility model discloses a split type bucket elevator chain wheel, belongs to the technical field of bucket elevator chain wheels, and aims to solve the problems that a locking component is unstable in fixing effect and a plurality of locking components are low in operation and installation efficiency, the split type bucket elevator chain wheel comprises an outer ring and a main shaft, teeth are fixedly installed on the outer wall of the outer ring in a circumferential distribution mode, and an opening is formed in the surface of the outer ring. A circular rotating groove is formed in the middle of the outer ring; the outer ring, the opening, the rotating groove, the mounting piece, the positioning opening, the threaded groove, the main shaft, the mounting mechanism, the mounting groove, the extrusion spring, the limiting block and the positioning shaft are matched for operation, so that the outer ring and the main shaft can be quickly mounted, and the mounting efficiency of the outer ring and the main shaft can be further improved; and meanwhile, the positioning shaft and the interior of the positioning opening are arranged in a threaded mode, so that the positioning shaft can be further fixed, and the outer ring and the main shaft can be fixed more tightly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of bucket elevator sprockets, and in particular relates to a split bucket elevator sprocket. Background Art

[0002] The so-called bucket elevator sprocket mainly refers to the sprocket with the lifting chain hanging inside the bucket elevator we are using on site. The manufacturing process of this sprocket can be simply summarized as: integral casting - fine machining - heat treatment. It is a continuous conveying machine that uses a series of buckets evenly fixed on the endless traction member to vertically lift materials. Bucket elevators have significant advantages such as large conveying capacity, high lifting height, stable and reliable operation, and long service life.

[0003] However, the teeth of the sprocket are easy to wear during use. After the bucket elevator has been running for a long time, the sprocket needs to be replaced. The sprocket is generally an integral part, so the entire sprocket needs to be removed for replacement. The disassembly and assembly process of the sprocket requires a lot of manpower and time, and the price of a complete set of sprockets is also high, resulting in high costs. At present, according to the comparative document disclosure (announcement) number: CN217558939U, although the sprocket can be replaced, there are still some shortcomings. For example, the sprocket is simply fixed with a locking component, which causes the sprocket to be unevenly stressed when it rotates at high intensity, thereby causing the sprocket to be damaged. The sprocket is fixed to the main shaft by multiple locking components, but the fixing efficiency is slow, thereby delaying the construction efficiency.

[0004] Therefore, a split bucket elevator sprocket is needed to solve the problems in the prior art that the fixing effect of the locking components is unstable and the efficiency of operating and installing multiple locking components is slow. Utility Model Content

[0005] The purpose of the utility model is to provide a split bucket elevator sprocket to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a split bucket elevator sprocket, comprising an outer ring and a main shaft, the outer wall of the outer ring is fixedly installed with teeth distributed in a circumferential manner, the surface of the outer ring is provided with an opening, and the middle of the outer ring is provided with a rotating groove arranged in a circular shape, mounting parts are fixedly installed at both ends of the surface of the outer ring, the inner wall of the mounting part is provided with a limited movable groove, and the inner wall of the limited movable groove is provided with a plurality of movable wheels for limited movement, and the other ends of the movable wheels are commonly fixed with a positioning port, and mounting blocks are fixed at both ends of the outer wall of the main shaft, and the inner wall of the mounting block is provided with a mounting mechanism.

[0007] By applying force to the extrusion spring, it can drive the limit block to be subjected to force, and further drive the positioning shaft to be reset. When the positioning shaft is reset, it can drive the positioning shaft to be threadedly connected with the inner wall of the positioning port, thereby achieving the connection effect between the inner main shaft and the outer ring.

[0008] It should be noted in the scheme that the mounting mechanism includes two mounting grooves, the mounting grooves are opened on the inner wall of the mounting block, a compression spring is fixed to the bottom end of the inner wall of the mounting groove, a limiting block is fixed to the top end of the compression spring, and a positioning shaft is fixed to the top end of the limiting block.

[0009] It is further worth noting that a thread groove is provided on the inner wall of the positioning port, and a thread is provided on the outer wall of the positioning shaft, and the positioning shaft is threadedly connected to the thread groove.

[0010] A plurality of movable wheels are arranged on the outer wall of the positioning opening, so that the limiting movement can be performed on the inner wall of the limiting movable groove, thereby driving the positioning opening to perform the limiting movement, thereby making it possible to fix the positioning shaft more stably, thereby further stably connecting the outer ring and the main shaft.

[0011] It should be further explained that the mounting block moves on the inner wall of the rotating groove through the opening.

[0012] As a preferred implementation manner, the limit block is movably mounted on the inner wall of the installation groove, and the positioning shaft is movably mounted on the inner wall of the installation groove.

[0013] As a preferred embodiment, the positioning shaft is moved on the inner wall of the thread groove by the force of the extrusion spring, and the positioning port is rotated so that the thread groove can be threadedly connected with the positioning shaft.

[0014] Compared with the prior art, the split bucket elevator sprocket provided by the utility model has at least the following beneficial effects:

[0015] (1) The outer ring, the opening, the rotating groove, the mounting part, the positioning port, the threaded groove, the main shaft, the mounting mechanism, the mounting groove, the extrusion spring, the limit block, and the positioning shaft cooperate with each other, so that the outer ring and the main shaft can be quickly installed, thereby further improving the installation efficiency between the outer ring and the main shaft. At the same time, the interior of the positioning shaft and the positioning port is threaded, so that the positioning shaft can be further fixed, thereby achieving a tighter fixation of the outer ring and the main shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front perspective view of the utility model;

[0017] Figure 2It is an exploded view of the utility model;

[0018] Figure 3 This is a cross-sectional view of the positioning port of the utility model;

[0019] Figure 4 It is a cross-sectional view of the installation block of the utility model.

[0020] In the figure: 1. outer ring; 2. teeth; 3. opening; 4. rotating groove; 5. mounting piece; 6. limit movable groove; 7. movable wheel; 8. positioning port; 9. threaded groove; 10. main shaft; 11. mounting block; 12. mounting mechanism; 121. mounting groove; 122. extrusion spring; 123. limit block; 124. positioning shaft. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the embodiments.

[0022] See also Figure 1-4 The utility model provides a split bucket elevator sprocket, comprising an outer ring 1 and a main shaft 10. The outer wall of the outer ring 1 is fixedly mounted with teeth 2 distributed in a circumferential manner. An opening 3 is provided on the surface of the outer ring 1. A rotating groove 4 arranged in a circular shape is provided in the middle of the outer ring 1. Mounting members 5 are fixedly mounted on both ends of the surface of the outer ring 1. A limited movable groove 6 is provided on the inner wall of the mounting member 5. A plurality of movable wheels 7 are limitedly movable on the inner wall of the limited movable groove 6. A positioning port 8 is fixedly mounted on the other end of the movable wheel 7. Mounting blocks 11 are fixedly mounted on both ends of the outer wall of the main shaft 10. A mounting mechanism 12 is provided on the inner wall of the mounting block 11.

[0023] By having the mounting mechanism 12 move on the inner wall of the rotating groove 4 and then being stressed by the extrusion spring 122, it is possible to drive the limit block 123 to be stressed, thereby driving the positioning shaft 124 to be stressed, and further driving the positioning shaft 124 to move to the inner wall of the positioning port 8, and at the same time rotating the positioning port 8, so that the threaded groove 9 and the positioning shaft 124 can be threadedly connected, and further the positioning shaft 124 can be limited and fixed.

[0024] Further as Figure 4 As shown, it is worth explaining in detail that the mounting mechanism 12 includes two mounting grooves 121, the mounting grooves 121 are opened on the inner wall of the mounting block 11, a compression spring 122 is fixed to the bottom end of the inner wall of the mounting groove 121, a limiting block 123 is fixed to the top end of the compression spring 122, and a positioning shaft 124 is fixed to the top end of the limiting block 123.

[0025] By applying force to the extrusion spring 122, it can drive the limit block 123 to be subjected to force, and further drive the positioning shaft 124 to be reset. When the positioning shaft 124 is reset, it can drive the positioning shaft 124 to be threadedly connected with the inner wall of the positioning port 8, thereby achieving the connection effect between the inner main shaft 10 and the outer ring 1.

[0026] Further as Figure 3 and Figure 4 As shown, it is worth explaining in detail that a thread groove 9 is provided on the inner wall of the positioning opening 8 , and the outer wall of the positioning shaft 124 is threadedly provided, and the positioning shaft 124 is threadedly connected to the thread groove 9 .

[0027] This scheme has the following working process: when the outer ring 1 and the tooth 2 need to be replaced, first take out the inner main shaft 10, and then align the replaced outer ring 1 and the tooth 2 through the opening with the device and the mounting block 11, and then rotate the outer ring 1 so that the mounting block 11 can be aligned with the limiting movable groove 6, and then through the action of the extrusion spring 122, it can drive the limiting block 123 to be subjected to force, and then drive the positioning shaft 124 to be subjected to force, thereby driving the positioning shaft 124 to move to the inner wall of the thread groove 9, so that the positioning shaft 124 can be threadedly connected with the thread groove 9, and then by rotating the positioning port 8, it can further drive the positioning shaft 124 to be threadedly connected with the positioning port 8, thereby improving the stability of the positioning shaft 124.

[0028] According to the above working process, it can be known that: a plurality of movable wheels 7 are arranged on the outer wall of the positioning opening 8, so that the limiting movement can be performed on the inner wall of the limiting movable groove 6, thereby driving the positioning opening 8 to perform the limiting movement, so that the positioning shaft 124 can be fixed more stably, thereby further stably connecting the outer ring 1 and the main shaft 10.

[0029] Further Figure 1 , Figure 2 and Figure 4 As shown, it is worth to explain in detail that the mounting block 11 moves with the inner wall of the rotating groove 4 through the opening 3 .

[0030] Further as Figure 4 As shown, it is worth to explain in detail that the limiting block 123 is movably installed on the inner wall of the installation groove 121, and the positioning shaft 124 is movably installed on the inner wall of the installation groove 121.

[0031] Further as Figure 3 and Figure 4 As shown, it is worth explaining in detail that the positioning shaft 124 is forced to move on the inner wall of the thread groove 9 by the compression spring 122, and the positioning port 8 rotates so that the thread groove 9 can be threadedly connected with the positioning shaft 124.

[0032] By setting the outer wall of the positioning shaft 124 with a thread and then rotating the positioning port 8, a stable threaded connection can be achieved between the thread groove 9 and the positioning shaft 124. At the same time, the positioning shaft 124 can be limited, and the positioning port 8 can be fixed, so that the outer ring 1 and the main shaft 10 can be fixed through the positioning port 8 and the positioning shaft 124.

[0033] In summary: by the installation mechanism 12 moving on the inner wall of the rotating groove 4, and then exerting force through the extrusion spring 122, it is possible to drive the limit block 123 to be exerted, thereby driving the positioning shaft 124 to be exerted, and then driving the positioning shaft 124 to move to the inner wall of the positioning port 8, and then rotating the positioning port 8, so that the threaded groove 9 and the positioning shaft 124 can be threadedly connected, and further the positioning shaft 124 can be limited and fixed.

Claims

1. A split bucket elevator sprocket, comprising an outer ring (1) and a main shaft (10), characterized in that: The outer wall of the outer ring (1) is fixedly provided with teeth (2) distributed in a circumferential manner, the surface of the outer ring (1) is provided with an opening (3), the middle of the outer ring (1) is provided with a rotating groove (4) arranged in a circular shape, mounting parts (5) are fixedly provided at both ends of the surface of the outer ring (1), the inner wall of the mounting part (5) is provided with a limited movable groove (6), the inner wall of the limited movable groove (6) is provided with a plurality of movable wheels (7) for limited movement, the other ends of the movable wheels (7) are commonly fixed with a positioning opening (8), mounting blocks (11) are fixedly provided at both ends of the outer wall of the main shaft (10), and a mounting mechanism (12) is provided on the inner wall of the mounting block (11).

2. A split bucket elevator sprocket according to claim 1, characterized in that: The mounting mechanism (12) comprises two mounting grooves (121), wherein the mounting grooves (121) are formed on the inner wall of the mounting block (11), a compression spring (122) is fixed to the bottom end of the inner wall of the mounting groove (121), a limiting block (123) is fixed to the top end of the compression spring (122), and a positioning shaft (124) is fixed to the top end of the limiting block (123).

3. A split bucket elevator sprocket according to claim 2, characterized in that: The inner wall of the positioning opening (8) is provided with a thread groove (9), the outer wall of the positioning shaft (124) is provided with a thread, and the positioning shaft (124) is threadedly connected to the thread groove (9).

4. A split bucket elevator sprocket according to claim 1, characterized in that: The mounting block (11) is movable with respect to the inner wall of the rotating groove (4) through the opening (3).

5. A split bucket elevator sprocket according to claim 2, characterized in that: The limiting block (123) is movably mounted on the inner wall of the installation groove (121) in a limiting manner, and the positioning shaft (124) is movably mounted on the inner wall of the installation groove (121).

6. A split bucket elevator sprocket according to claim 2, characterized in that: The positioning shaft (124) is forced to move on the inner wall of the thread groove (9) by means of a compression spring (122), and the positioning opening (8) is rotated so that the thread groove (9) can be threadedly connected with the positioning shaft (124).

Citation Information

Patent Citations

  • Split type chain wheel of bucket elevator

    CN217558939U