Energy-saving valve gas box piece

By adopting the design of engaging and connecting between the upper cover and the lower seat in the air box, combining the engagement positioning of the deformation gauge, the pressing block and the extension block, and the sealing structure of the sealing block and the sealing ring, the traditional air box box is solved. The difficult disassembly and replacement in the design achieves stable clamping and sealing of the deformation gauge, improves safety and sealing performance, and simplifies the maintenance process.

CN222503550UActive Publication Date: 2025-02-18CIXI DONGNAN REINFORCED MATERIAL
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Patent Information

Application Number
CN202421356381.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In traditional air box design, the upper cover and lower seat are manufactured through press-in-one molding, which makes disassembly and replacement difficult when the deformation gauge is worn or needs to be replaced, increasing maintenance costs and affecting the normal operation of the production line. .

Method used

Adopting the design of engaging and connecting between the upper cover and the lower seat, the air box can be detachable installation and replacement by installing the deformation gauge, the engagement positioning of the pressing block and the extension block, and the sealing structure of the sealing block and the sealing ring. , ensure stable clamping and sealing of the deformation gauge.

Benefits of technology

It realizes stable clamping and sealing of the deformation gauge, avoids leakage of temperature-sensitive media, improves overall safety and sealing performance, simplifies the repair and replacement process, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an energy-saving valve gas box piece, and relates to the technical field of energy-saving valves, the energy-saving valve gas box piece comprises an upper cover and a lower seat, the upper cover and the lower seat are connected in a clamping manner, a deformation sheet is arranged between the upper cover and the lower seat, the upper end of the upper cover is provided with a placing groove, a communicating hole is arranged in the placing groove in a penetrating manner, and the lower end of the lower seat is provided with an extension pipe. According to the utility model, the upper cover and the lower seat are clamped and positioned through the pressing block and the extension block, so that the preliminary installation work is realized, the deformation sheet is clamped, positioned and sealed by the clamping block, the deformation sheet can be stably positioned between the upper cover and the lower seat, and meanwhile, a temperature sensing medium on the deformation sheet is prevented from leaking; and the first sealing ring is used for conducting sealing isolation between the bolt and the containing groove, and leakage generated when the temperature sensing medium passes through the position between the bolt and the containing groove is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy-saving valves, in particular to an energy-saving valve air box component. Background Art

[0002] Energy-saving valve air box is an important equipment in industrial production. It combines the functions of energy-saving valve and air box, and is used to control the flow and pressure of fluid or gas in the pipeline. In the traditional air box design, it is usually manufactured by pressing and forming, that is, the upper cover and the lower seat are permanently fixed together by pressure or other means. However, although this design method can ensure the sealing and structural strength of the air box, it is often difficult to obtain effective clamping seals at the upper and lower ends of the deformation piece. During long-term use, due to the wear and aging of the deformation piece, liquid leakage is likely to occur, which not only affects the service life of the valve, but may also cause safety hazards to the entire liquid control system. Therefore, we propose an energy-saving valve air box to solve the above problems. Utility Model Content

[0003] The main purpose of the utility model is to provide an energy-saving valve air box component, which solves the problem that in traditional air box component design, the upper cover and the lower seat are usually manufactured by a press-fit integrated molding method, that is, the upper cover and the lower seat are permanently fixed together by pressure or other means. However, although this design method can ensure the sealing and structural strength of the air box component, once the internal parts of the air box component, such as the deformation piece, are damaged or need to be replaced during use, since the upper cover and the lower seat are press-fitted into one piece, the disassembly and replacement work becomes extremely difficult, which not only increases the maintenance cost, but also affects the normal operation of the production line.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] An energy-saving valve air box component comprises an upper cover and a lower seat, the upper cover and the lower seat are snap-fitted and connected, a deformation sheet is installed between the upper cover and the lower seat, a placement groove is provided at the upper end of the upper cover, a connecting hole is penetrated inside the placement groove, an extension tube is installed at the lower end of the lower seat, a connecting block is movably installed inside the lower seat, and the connecting block and the deformation sheet are fitted together, a transmission column is installed at the lower end of the connecting block, the transmission column is movably installed through the lower seat and the extension tube, the inner wall of the connecting hole is provided with a thread, and a bolt is installed inside the connecting hole through the thread, and the upper end of the bolt is snap-fitted inside the placement groove.

[0006] Preferably, a No. 1 sealing ring is installed on the lower surface of the bolt located inside the placement groove, and the No. 1 sealing ring is snap-fitted and installed on the inner lower end of the placement groove.

[0007] Preferably, a pressing block is installed on the outer side of the upper cover, and an extending block is installed on the outer side of the lower seat, and the pressing block is snap-connected with the extending block through a pressing process.

[0008] Preferably, a sealing block is installed between the mutually engaged pressing block and the extending block.

[0009] Preferably, a plurality of No. 2 sealing rings are installed on the lower surface of the upper cover, and the lower ends of the No. 2 sealing rings are respectively engaged and installed inside the lower seat.

[0010] Preferably, clamping blocks are respectively installed at one end of the upper cover and the lower seat that are close to each other, and the clamping blocks are respectively engaged and connected with the surface of the deformation piece.

[0011] Preferably, a mounting hole is provided in the middle of the lower surface of the connecting block, the upper end of the transmission column is installed inside the mounting hole, and a plurality of No. 3 sealing rings are installed at the lower end of the outer side of the connecting block, and the No. 3 sealing rings fit with the inner wall of the lower seat and the extension tube.

[0012] Preferably, the outer side of the extension tube is provided with threads.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] (1) In the utility model, the upper cover and the lower seat are positioned by the engagement between the pressing block and the extension block to achieve preliminary installation work, so that the clamping block can clamp, position and seal the deformation piece, which can not only make the deformation piece stably located between the upper cover and the lower seat, but also avoid leakage of the temperature-sensitive medium on the deformation piece, thereby improving the overall safety performance. The No. 1 sealing ring is used to seal and isolate the bolt and the placement groove to avoid leakage of the temperature-sensitive medium through the bolt and the placement groove.

[0015] (2) In the present invention, the sealing block and the No. 2 sealing ring are used to seal the upper cover and the lower seat to prevent dust and impurities from entering the interior of the upper cover and the lower seat, thereby improving the overall safety performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of an energy-saving valve air box component of the utility model;

[0017] Figure 2 This is a front view structural diagram of an energy-saving valve air box component of the utility model;

[0018] Figure 3 The utility model is an energy-saving valve gas box Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0019] Figure 4The utility model is an energy-saving valve gas box Figure 3 The enlarged structural diagram at B in the middle;

[0020] Figure 5 The utility model is an energy-saving valve gas box Figure 3 The enlarged structural diagram at C in the middle;

[0021] Figure 6 The utility model is an energy-saving valve gas box Figure 3 Enlarged structural diagram at point D in the middle.

[0022] In the figure: 1. upper cover; 2. lower seat; 3. pressing block; 4. extension block; 5. sealing block; 6. bolt; 7. placement groove; 8. No. 1 sealing ring; 9. connecting hole; 10. deformation piece; 11. connecting block; 12. mounting hole; 13. transmission column; 14. extension tube; 15. No. 2 sealing ring; 16. clamping block; 17. No. 3 sealing ring. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figures 1 to 6 As shown, an embodiment of the utility model proposes an energy-saving valve air box component, including an upper cover 1 and a lower seat 2, which are snap-fitted and connected with each other, a deformation sheet 10 is installed between the upper cover 1 and the lower seat 2, a placement groove 7 is provided at the upper end of the upper cover 1, a connecting hole 9 is penetrated inside the placement groove 7, an extension tube 14 is installed at the lower end of the lower seat 2, a connecting block 11 is movably installed inside the lower seat 2, and the connecting block 11 and the deformation sheet 10 are fitted together, a transmission column 13 is installed at the lower end of the connecting block 11, and the transmission column 13 is movably installed through the lower seat 2 and the extension tube 14, the inner wall of the connecting hole 9 is provided with a thread, and a bolt 6 is installed inside the connecting hole 9 through a thread, and the upper end of the bolt 6 is snap-fitted inside the placement groove 7.

[0025] like Figures 3 to 6As shown, in another embodiment of the utility model, a No. 1 sealing ring 8 is installed on the lower surface of the bolt 6 located inside the placement groove 7, and the No. 1 sealing ring 8 is installed at the lower end of the inner part of the placement groove 7 by clamping, a pressing block 3 is installed on the outer side of the upper cover 1, and an extension block 4 is installed on the outer side of the lower seat 2. The pressing block 3 is clamped and connected with the extension block 4 through a pressing process, and a sealing block 5 is installed between the mutually clamped pressing block 3 and the extension block 4. A plurality of No. 2 sealing rings 15 are installed on the lower surface of the upper cover 1. The lower ends are respectively snap-fitted and installed inside the lower seat 2, and clamping blocks 16 are respectively installed on the inner sides of the upper cover 1 and the lower seat 2 and close to each other. The clamping blocks 16 are respectively snap-fitted and connected with the surface of the deformation piece 10. A mounting hole 12 is provided in the middle of the lower surface of the connecting block 11, and the upper end of the transmission column 13 is installed inside the mounting hole 12. A number of No. 3 sealing rings 17 are installed on the lower end of the outer side of the connecting block 11. The No. 3 sealing ring 17 fits with the inner wall of the lower seat 2 and the extension tube 14, and the outer side of the extension tube 14 is provided with a thread.

[0026] The user puts the connecting block 11 and the deformable sheet 10 into the interior of the lower seat 2, and then puts the upper cover 1 on the upper end of the lower seat 2 to preliminarily install it. Then, the user presses and connects the pressing block 3 and the extension block 4 through a pressing process, so that the pressing block 3, the extension block 4 and the sealing block 5 form a whole, and the installation of the air box is realized, so that the upper cover 1, the lower seat 2, the deformable sheet 10 and the connecting block 11 form a whole. Then, the user can pour the temperature-sensitive medium along the connecting hole 9 between the upper cover 1 and the deformable sheet 10. After the temperature-sensitive medium is poured, the user can install the bolt 6 through the thread to seal the connecting hole 9. Then, the user can install the transmission column 13. After the overall installation is completed, the temperature-sensitive medium can be heated or cooled, so that the deformable sheet 10 can push and pull the connecting block 11 and the transmission column 13 by thermal expansion and contraction.

[0027] The second sealing ring 15 is used to seal between the upper cover 1 and the lower seat 2 to prevent external impurities such as water vapor and dust from entering between the upper cover 1 and the lower seat 2 to pollute the temperature sensing medium, thereby improving the overall installation performance;

[0028] The clamping block 16 is used to cooperate with the upper cover 1 and the lower seat 2 to clamp and seal the deformable sheet 10 to prevent leakage of the temperature-sensitive medium between the deformable sheet 10 and the upper cover 1;

[0029] The third sealing ring 17 is used to assist the connection block 11 to move up and down, and is also used to seal and protect the inside thereof, thereby maximizing the overall sealing performance.

[0030] The working principle of this energy-saving valve gas box:

[0031] When in use, the user first places the connecting block 11 and the deformable sheet 10 into the interior of the lower seat 2, and then places the upper cover 1 on the upper end of the lower seat 2 to preliminarily install it, and then the user presses the pressing block 3 and the extension block 4 through a pressing process to form a whole between the pressing block 3, the extension block 4 and the sealing block 5, thereby realizing the installation of the air box parts, so that the upper cover 1, the lower seat 2, the deformable sheet 10 and the connecting block 11 form a whole, and then the user can pour the temperature-sensitive medium along the connecting hole 9 between the upper cover 1 and the deformable sheet 10. After the temperature-sensitive medium is poured, the user can install the bolt 6 through the thread to seal the connecting hole 9, and then the user can install the transmission column 13. After the overall installation is completed, the temperature-sensitive medium can be heated or cooled so that the deformable sheet 10 can push and pull the connecting block 11 and the transmission column 13 by thermal expansion and contraction.

[0032] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. An energy-saving valve air box, comprising an upper cover (1) and a lower seat (2), characterized in that: The upper cover (1) and the lower seat (2) are snap-fitted and connected, a deformation sheet (10) is installed between the upper cover (1) and the lower seat (2), a placement groove (7) is provided at the upper end of the upper cover (1), a connecting hole (9) is penetrated inside the placement groove (7), an extension tube (14) is installed at the lower end of the lower seat (2), a connecting block (11) is movably installed inside the lower seat (2), and the connecting block (11) and the deformation sheet (10) are fitted together, a transmission column (13) is installed at the lower end of the connecting block (11), and the transmission column (13) is movably penetrated and installed inside the lower seat (2) and the extension tube (14), the inner wall of the connecting hole (9) is provided with a thread, and a bolt (6) is installed inside the connecting hole (9) through the thread, and the upper end of the bolt (6) is snap-fitted inside the placement groove (7).

2. The energy-saving valve air box according to claim 1, characterized in that: A No. 1 sealing ring (8) is installed on the lower surface of the bolt (6) located inside the placement groove (7), and the No. 1 sealing ring (8) is snap-fitted and installed at the lower end of the interior of the placement groove (7).

3. The energy-saving valve air box according to claim 1, characterized in that: A pressing block (3) is installed on the outer side of the upper cover (1), and an extension block (4) is installed on the outer side of the lower seat (2). The pressing block (3) is snap-connected with the extension block (4) through a pressing process.

4. The energy-saving valve air box according to claim 3, characterized in that: A sealing block (5) is installed between the mutually engaged pressing block (3) and the extending block (4).

5. The energy-saving valve air box according to claim 1, characterized in that: A plurality of No. 2 sealing rings (15) are installed on the lower surface of the upper cover (1), and the lower ends of the No. 2 sealing rings (15) are respectively snap-fitted and installed inside the lower seat (2).

6. The energy-saving valve air box according to claim 1, characterized in that: A clamping block (16) is respectively installed at one end of the upper cover (1) and the lower seat (2) which is close to each other, and the clamping block (16) is respectively engaged and connected with the surface of the deformation sheet (10).

7. The energy-saving valve air box according to claim 1, characterized in that: A mounting hole (12) is provided in the middle of the lower surface of the connecting block (11), the upper end of the transmission column (13) is mounted inside the mounting hole (12), and a plurality of No. 3 sealing rings (17) are mounted on the lower end of the outer side of the connecting block (11), and the No. 3 sealing rings (17) are in contact with the inner walls of the lower seat (2) and the extension tube (14).

8. The energy-saving valve air box according to claim 1, characterized in that: The outer side of the extension tube (14) is provided with threads.