Heat preservation type bone china tunnel kiln

By setting up heat-insulating iron plates on the outer surface of the tunnel kiln main body and setting up roller shutter door covering openings at the kiln openings, the problems of unsatisfactory insulation effect and serious heat loss in the existing tunnel kiln are solved, and a more efficient insulation effect is achieved.

CN222504909UActive Publication Date: 2025-02-18JIANGSU GAOCHUN CERAMICS
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Patent Information

Application Number
CN202421317862.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The insulation structure of the existing tunnel kiln on the outer surface of the kiln is not ideal, and the kiln is designed to be open, resulting in serious heat loss.

Method used

A heat-insulating iron plate is installed on the outer surface of the tunnel kiln main body, and a rolling shutter door is installed at the kiln opening to cover the opening to prevent heat loss.

Benefits of technology

By setting up the heat insulation iron plate, heat loss is further prevented, the insulation of the tunnel kiln is improved, and further heat loss is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The heat preservation type bone china tunnel kiln comprises a tunnel kiln body, the tunnel kiln body comprises kiln walls, a kiln top and a supporting plate, the bottoms of the two kiln walls are located on the top of the supporting plate, the bottom of the supporting plate is connected with the ground, the kiln top is arranged on the tops of the two kiln walls, and roller shutter doors are arranged on the front faces and the back faces of the two tunnel kiln bodies. A through groove is formed in the top of the supporting plate and located below the bottom of the roller shutter door, the roller shutter door is connected to the through groove in an embedded mode, and the kiln wall comprises refractory bricks, a second asbestos layer, heat preservation bricks, high-temperature concrete, common bricks and a second heat insulation iron plate which are sequentially arranged from the inner wall of the tunnel kiln body to the outside. The kiln top comprises a fireproof hanging plate, a first asbestos layer and a first heat insulation iron plate which are sequentially arranged from the top inside the tunnel kiln body to the outside. After bone china is conveyed into the tunnel kiln body through a kiln car, the roller shutter doors on the two sides of the tunnel kiln body are closed, and therefore heat is prevented from flowing out of the openings, and further loss of the heat is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of bone china tunnel kilns, in particular to a heat-insulating bone china tunnel kiln. Background Art

[0002] Tunnel kiln is a tunnel-like kiln built with refractory materials, thermal insulation materials and building materials, equipped with kiln cars and other vehicles. It is a modern continuous firing thermal equipment. Bone china was invented by the British in 1794 and got its name because of the addition of bone meal of cattle, sheep and other herbivorous animals (preferably cattle bone meal) to its clay. The color of bone china is a natural milky white color unique to natural bone meal. Generally speaking, porcelain containing 25% bone meal in the raw materials can be called bone china. It is internationally recognized that the bone meal content should be higher than 40%. The best bone china generally contains 45% high-quality cattle bone meal. Among them, the bone meal content is more than 40%, and the color of the utensils is more milky white, which is a high-end bone china. Among them, the bone china tunnel kiln is a tunnel kiln specially made for bone china as the name suggests.

[0003] However, the existing tunnel kiln has a certain insulation structure on the outer surface of the kiln body, which is mainly composed of a ceiling board, a refractory brick layer, a rock wool layer and a perlite layer. The ceiling board, the refractory brick layer, the rock wool layer and the perlite layer are sequentially attached from bottom to top, but the insulation effect is still not ideal, and the kiln mouth of the tunnel kiln is generally designed to be open, so a certain amount of heat will flow out from the opening, causing further heat loss. Utility Model Content

[0004] The utility model aims to provide a heat-insulating bone china tunnel kiln to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A heat-insulating bone china tunnel kiln comprises a tunnel kiln main body, the tunnel kiln main body comprises a kiln wall, a kiln roof and a support plate, there are two kiln walls, the bottom of the kiln wall is located at the top of the support plate, the bottom of the support plate is connected to the ground, the top of the two kiln walls is provided with a kiln roof, the front and back sides of the two tunnel kiln main bodies are provided with rolling shutter doors, a through groove is provided at the top of the support plate and below the bottom of the rolling shutter door, the rolling shutter door is connected in an inlaid manner to the through groove, the kiln wall comprises refractory bricks, a second asbestos layer, heat-insulating bricks, high-temperature concrete, ordinary bricks and a second heat-insulating iron plate arranged in sequence from the inner wall of the tunnel kiln main body to the outside, and the kiln roof comprises a refractory hanging board, a first asbestos layer and a first heat-insulating iron plate arranged in sequence from the top of the inside of the tunnel kiln main body to the outside.

[0007] Preferably, kiln car tracks are fixedly connected to both sides of the top of the support plate.

[0008] Preferably, sealing rubber plates are provided on the front and back of the rolling door, and the bottom of the sealing rubber plates is in contact with the top of the supporting plate.

[0009] Preferably, the inner bottoms of the two second heat-insulating iron plates are connected to the first heat-insulating iron plate.

[0010] Preferably, the first asbestos layer and the second asbestos layer are in the same plane.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model discloses a heat-insulating bone china tunnel kiln. After the bone china is transported to the inside of the tunnel kiln main body through a kiln car, the rolling shutter doors on both sides of the tunnel kiln main body are closed, thereby preventing heat from flowing out from the opening and causing further heat loss.

[0013] The utility model discloses a heat-insulating bone china tunnel kiln. A heat-insulating iron plate is arranged on the outer surface of the tunnel kiln body. The arrangement of the heat-insulating iron plate can further prevent the loss of heat, thereby improving the heat preservation of the tunnel kiln. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the support plate structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the kiln wall structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the kiln roof structure of the utility model.

[0018] In the figure: 1. kiln wall; 2. kiln roof; 3. support plate; 4. rolling door; 5. sealing rubber plate; 6. kiln car track; 7. through groove; 8. first insulation iron plate; 9. first asbestos layer; 10. refractory hanging board; 11. second asbestos layer; 12. refractory brick; 13. insulation brick; 14. high-temperature concrete; 15. ordinary brick; 16. second insulation iron plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] See also Figure 1-4 , the utility model provides a technical solution:

[0023] A heat-insulating bone porcelain tunnel kiln comprises a tunnel kiln main body, the tunnel kiln main body comprises a kiln wall 1, a kiln roof 2, and a support plate 3. There are two kiln walls 1, the bottom of the kiln wall 1 is located on the top of the support plate 3, the bottom of the support plate 3 is connected to the ground, the tops of the two kiln walls 1 are provided with kiln roofs 2, the front and back sides of the two tunnel kiln main bodies are provided with rolling shutter doors 4, the tops of the support plates 3 and below the bottoms of the rolling shutter doors 4 are provided with through grooves 7, the through grooves 7 are engaged and connected with the rolling shutter doors 4, the kiln wall 1 comprises refractory bricks 12, a second asbestos layer 11, heat-insulating bricks 13, high-temperature concrete 14, ordinary bricks 15, and a second heat-insulating iron plate 16 which are sequentially arranged from the inner wall of the tunnel kiln main body to the outside, and the kiln roof 2 comprises a refractory hanging plate 10, a first asbestos layer 9, and a first heat-insulating iron plate 8 which are sequentially arranged from the top of the tunnel kiln main body to the outside.

[0024] Furthermore, kiln car rails 6 are fixedly connected to both sides of the top of the support plate 3 .

[0025] Furthermore, sealing rubber plates 5 are provided on the front and back of the rolling door 4 , and the bottom of the sealing rubber plates 5 is in contact with the top of the supporting plate 3 .

[0026] Furthermore, the inner bottoms of the two second heat-insulating iron plates 16 are connected to the first heat-insulating iron plate 8 .

[0027] Furthermore, the first asbestos layer 9 and the second asbestos layer 11 are in the same plane.

[0028] Specifically, when the second asbestos layer 11 is filled inside the kiln wall 1, a refractory hanging board 10 is placed on the inner side of the top of the two kiln walls 1, and then the first asbestos layer 9 is placed on the top of the refractory hanging board 10 and the filling part of the second asbestos layer 11, wherein the outer insulation bricks 12, high-temperature concrete 14, and ordinary bricks 15 of the second asbestos layer 11 can be appropriately stacked to cover the first asbestos layer 9. After everything is ready, an insulating iron plate is placed on the surface of the tunnel kiln body.

[0029] It should be noted that the high temperature concrete 14 can improve the strength of the kiln wall 1 .

[0030] Working principle:

[0031] Specifically, based on the existing tunnel kiln, the utility model is provided with a heat insulating iron plate on the outer surface of the tunnel kiln body. The provision of the heat insulating iron plate can further prevent heat loss, thereby improving the thermal insulation of the tunnel kiln.

[0032] It should be noted that the rolling shutter door 4 of the utility model is a prior art, and its specific structure and working principle will not be described in detail here. When the rolling shutter door 4 is unfolded, the opening of the tunnel kiln will be covered, and the bottom of the rolling shutter door 4 will be located at the bottom of the through groove 7, so that the sealing rubber plate 5 on the front and back of the rolling shutter door 4 is in contact with the support plate 3, so that the connection between the support plate 3 and the rolling shutter door 4 will be sealed through the rubber sealing plate 5.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A heat-insulating bone porcelain tunnel kiln, comprising a tunnel kiln body, characterized in that: The tunnel kiln body comprises a kiln wall (1), a kiln roof (2), and a support plate (3). There are two kiln walls (1). The bottom of the kiln wall (1) is located on the top of the support plate (3). The bottom of the support plate (3) is connected to the ground. The top of the two kiln walls (1) is provided with a kiln roof (2). The front and back sides of the two tunnel kiln bodies are provided with rolling shutter doors (4). A through groove (7) is provided at the top of the support plate (3) and below the bottom of the rolling shutter door (4). The rolling shutter door (4) is engaged with the through groove (7). The kiln wall (1) comprises refractory bricks (12), a second asbestos layer (11), insulation bricks (13), high-temperature concrete (14), ordinary bricks (15), and a second heat-insulating iron plate (16) arranged in sequence from the inner wall of the tunnel kiln body to the outside. The kiln roof (2) comprises a refractory hanging plate (10), a first asbestos layer (9), and a first heat-insulating iron plate (8) arranged in sequence from the top of the tunnel kiln body to the outside.

2. A heat-insulating bone china tunnel kiln according to claim 1, characterized in that: Kiln car rails (6) are fixedly connected to both sides of the top of the support plate (3).

3. The heat-insulating bone china tunnel kiln according to claim 1, characterized in that: Sealing rubber plates (5) are provided on the front and back sides of the rolling shutter door (4), and the bottom of the sealing rubber plate (5) is in contact with the top of the supporting plate (3).

4. The heat-insulating bone china tunnel kiln according to claim 1, characterized in that: The inner bottoms of the two second heat-insulating iron plates (16) are connected to the first heat-insulating iron plate (8).

5. The heat-insulating bone china tunnel kiln according to claim 1, characterized in that: The first asbestos layer (9) and the second asbestos layer (11) are located in the same plane.