Fire hydrant casting raw material smelting furnace
By designing a raw material smelting mechanism in a fire hydrant casting raw material smelting furnace, including a circular cover plate, a sealed cover body, a smelting outer cylinder and a smelting inner cylinder assembly, the rotating assembly and a pump are used to solve the problem of the smelting liquid discharge in the prior art. Safety issues achieve stability and safety discharge of melted liquid.
Patent Information
- Application Number
- CN202323560320.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2033-12-26
AI Technical Summary
When the existing fire hydrant casting raw material smelting furnace is smelting, the temperature is too high, and the melting liquid cannot be discharged safely and effectively due to the handwheel driving the rotating shaft to flip and discharge the melting liquid.
A fire hydrant casting raw material smelting furnace was designed. By setting up a raw material smelting mechanism, including a circular cover plate, a sealed cover body, a smelting outer cylinder and a smelting inner cylinder assembly, the rotating assembly and a scrubbing pump are used to achieve the stability of the smelting liquid and Safe discharge.
Through this design, the stability and safe discharge of the melted liquid are achieved, and safety hazards caused by excessive temperature are avoided. It is simple to operate and easy to use.
Smart Images

Figure CN222504916U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of casting smelting, and in particular relates to a furnace for smelting raw materials of fire hydrant castings. Background Art
[0002] Fire hydrants are formally called fire hydrants. They are fixed fire-fighting facilities. Their main functions are to control combustibles, isolate combustion-supporting materials, and eliminate ignition sources. A smelting furnace is a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then smelts them into the required alloys through operations such as slagging and refining. A smelting furnace is an indispensable casting production and processing equipment.
[0003] After searching, the Chinese utility model patent application document with Chinese patent authorization announcement number CN211823802U discloses a metal casting raw material smelting device, including a bottom plate. The operator first moves the smelting device to a specified position through a universal wheel, and the motor opens the furnace cover through a screw, and the metal casting raw material to be smelted is placed in the interior of the smelting chamber. Then the motor drives the slider through the screw, and the slider drives the furnace cover to close on the top of the smelting furnace. The pressure rod is flipped so that the protrusion is inserted into the interior of the slot, and the pin is inserted into the interior of the positioning hole through the action of the spring, which can effectively position the pressure rod. At the same time, the pressure groove is clamped on the top of the furnace cover to fix the furnace cover for a second time, thereby improving the sealing between the smelting furnace and the furnace cover. When the electric heating pipe heats the interior of the smelting chamber, the electric heating pipe is distributed in a spiral structure so that the interior of the smelting chamber can be fully smelted.
[0004] In view of the above-mentioned related technologies, the smelting furnace is provided with a hand wheel, a rotating shaft, a smelting furnace, and a smelting chamber. When the smelting is completed, the smelting furnace can be turned over by driving the rotating shaft through the hand wheel to discharge the molten liquid. When the hand wheel is held, the temperature of the smelting furnace is too high and the molten liquid cannot be discharged safely and effectively. Therefore, it is urgent to design a fire hydrant casting raw material smelting furnace to deal with these problems. Utility Model Content
[0005] Aiming at the deficiencies of the prior art, the utility model discloses a furnace for smelting raw materials of fire hydrant castings.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] A fire hydrant casting raw material smelting furnace comprises a workbench, a movable bearing mechanism is arranged above the workbench, and a raw material smelting mechanism is arranged above the movable bearing mechanism.
[0008] The raw material smelting mechanism includes a mounting platform arranged on one side of the mobile supporting mechanism, a circular cover plate is arranged below the mounting platform, a sealing cover body is arranged below the circular cover plate, a smelting outer cylinder is arranged below the circular cover plate, a smelting inner cylinder assembly is arranged inside the smelting outer cylinder, a rotating support shaft is arranged on the front and rear sides of the smelting outer cylinder, a rotating assembly is arranged on one end of the rotating support shaft, triangular vertical plates are arranged on the front and rear sides of the smelting outer cylinder, a temperature controller is arranged on the front side of the triangular vertical plate, a discharge pipe is arranged on one side of the smelting outer cylinder, and an exhaust pump is arranged above the mounting platform.
[0009] Preferably, the mobile carrying mechanism includes a square frame table arranged above the workbench, a telescopic execution component is arranged on the inner side of the square frame table, a static load guide rail is arranged on the inner side of the square frame table, a load-bearing movable plate is arranged on the front and rear sides of the static load guide rail, a load-bearing component is arranged above the load-bearing movable plate, a vertical plate is arranged on one side of the workbench, and a lifting component is arranged on one side of the vertical plate.
[0010] Preferably, the rotating assembly includes an incomplete gear arranged at one end of the rotating support shaft, a rack is arranged on one side of the incomplete gear, and an electric hydraulic cylinder is arranged at one end of the rack.
[0011] Preferably, the smelting inner cylinder assembly comprises a smelting inner cylinder arranged inside the smelting outer cylinder, a heating tube is vertically arranged on the circumference of the middle end of the smelting inner cylinder, and a row of holes is arranged on one side of the smelting inner cylinder.
[0012] Preferably, the telescopic execution assembly includes a telescopic hydraulic cylinder arranged on the inner side of the square frame platform, and a T-shaped movable bearing platform is arranged at the power telescopic end of the telescopic hydraulic cylinder.
[0013] Preferably, the load-bearing assembly includes a column base arranged above the load-bearing movable plate, and a support plate is arranged above the column base.
[0014] The beneficial effects are:
[0015] The utility model discloses a fire hydrant casting raw material smelting furnace. Through the provided raw material smelting mechanism, the smelting liquid is effectively moved and rotated for discharge. The provided circular cover plate and the sealing cover body seal the smelting outer cylinder, so that the smelting inner cylinder component heats and smelts the casting raw material. After a certain period of smelting, the exhaust gas in the smelting inner cylinder component is extracted by an exhaust pump, the circular cover plate is separated from the smelting outer cylinder, and the smelting outer cylinder is separated and moved to one side of a workbench. The rotating component is started to drive the smelting outer cylinder and the smelting inner cylinder component to rotate a certain angle, so that the molten liquid in the smelting inner cylinder component is discharged through a discharge pipe, thereby ensuring the stability and safety effect of the smelting liquid discharge, and the operation is simple and convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the shaft side structure of the utility model;
[0017] Figure 2It is a front view structural schematic diagram of the utility model;
[0018] Figure 3 It is a first structural schematic diagram of the utility model;
[0019] Figure 4 It is a second structural schematic diagram of the utility model;
[0020] Figure 5 yes Figure 4 The structural diagram at A in the middle;
[0021] Figure 6 It is a schematic diagram of the structure of the smelting inner barrel assembly of the utility model.
[0022] In the figure: 1. Workbench;
[0023] 2. Mobile bearing mechanism; 201. Frame platform; 202. Telescopic hydraulic cylinder; 203. T-shaped mobile bearing platform; 204. Static load guide rail; 205. Load-bearing mobile plate; 206. Column platform; 207. Support plate; 208. Vertical plate; 209. Lifting assembly;
[0024] 3. Raw material smelting mechanism; 301. Mounting table; 302. Circular cover plate; 3021. Sealing cover body; 303. Vacuum pump; 304. Feeding pipe; 305. Triangular vertical plate; 306. Temperature controller; 307. Rotating assembly; 3071. Incomplete gear; 3072. Rack; 3073. Electric hydraulic cylinder; 308. Melting outer cylinder; 309. Melting inner cylinder assembly; 3091. Melting inner cylinder; 3092. Heating tube; 3093. Discharge hole; 310. Rotating support shaft; 311. Discharge pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be noted that the directions or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention; the terms "first", "second" and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Reference Figure 1-6 The utility model provides an embodiment: a fire hydrant casting raw material smelting furnace, comprising a workbench 1, a movable supporting mechanism 2 is arranged above the workbench 1, and a raw material smelting mechanism 3 is arranged above the movable supporting mechanism 2.
[0029] In this embodiment: the mobile bearing mechanism 2 includes a square frame platform 201 arranged above the workbench 1, a telescopic execution assembly is arranged inside the square frame platform 201, a static load guide rail 204 is arranged inside the square frame platform 201, and a load-bearing movable plate 205 is arranged on the front and rear sides of the static load guide rail 204. The static load guide rail 204 is used to drive the support plate 207 to move, which is the prior art. A load-bearing assembly is arranged above the load-bearing movable plate 205, a vertical plate 208 is arranged on one side of the workbench 1, and a lifting assembly 209 is arranged on one side of the vertical plate 208. The lifting assembly 209 includes a ball screw arranged on one side of the vertical plate 208, a driving motor is arranged at one end of the ball screw, and a moving platform is arranged on the outer surface of the ball screw. The lifting assembly 209 is used to drive the mounting platform 301 to move up and down. The telescopic execution assembly includes a telescopic hydraulic cylinder 202 arranged inside the square frame platform 201, and a T-shaped mobile bearing platform 203 is arranged at the power telescopic end of the telescopic hydraulic cylinder 202. The load-bearing assembly includes a column platform 206 disposed above the bearing movable plate 205 , and a support plate 207 is disposed above the column platform 206 .
[0030] In this embodiment: the raw material smelting mechanism 3 includes a mounting platform 301 arranged on one side of the mobile bearing mechanism 2, a circular cover plate 302 is arranged below the mounting platform 301, a sealing cover body 3021 is arranged below the circular cover plate 302, a smelting outer cylinder 308 is arranged below the circular cover plate 302, a smelting inner cylinder assembly 309 is arranged inside the smelting outer cylinder 308, a rotating support shaft 310 is arranged on the front and rear sides of the smelting outer cylinder 308, a rotating assembly 307 is arranged at one end of the rotating support shaft 310, a triangular vertical plate 305 is arranged on the front and rear sides of the smelting outer cylinder 308, and a temperature controller 306 is arranged on the front side of the triangular vertical plate 305. The temperature controller 306 is used to control the temperature of the heating tube 3092 arranged at the middle end of the smelting inner cylinder 3091. A discharge pipe 311 is arranged on one side of the smelting outer cylinder 308, and a C-shaped protective plate frame is arranged on one side of the discharge pipe 311 to protect the safety of operators when the discharge pipe 311 discharges smelting liquid. A discharge switch is provided on the outer surface of the discharge pipe 311. An air pump 303 is provided above the mounting platform 301. A feeding pipe 304 is provided on one side of the air pump 303. A movable baffle plate is provided on one side of the feeding pipe 304. The air pump 303 is used to extract the waste gas generated by the smelting inner cylinder 3091 during smelting. The rotating assembly 307 includes an incomplete gear 3071 provided at one end of the rotating support shaft 310, a rack 3072 is provided on one side of the incomplete gear 3071, and an electric hydraulic cylinder 3073 is provided on one end of the rack 3072. The smelting inner cylinder assembly 309 includes a smelting inner cylinder 3091 provided on the inner side of the smelting outer cylinder 308, a heating pipe 3092 is vertically provided on the circumference of the middle end of the smelting inner cylinder 3091, and a discharge hole 3093 is provided on one side of the smelting inner cylinder 3091. A heat insulating material is provided between the smelting inner cylinder 3091 and the smelting outer cylinder 308.
[0031] Working principle: When in use, first open the telescopic hydraulic cylinder 202 to drive the T-shaped mobile bearing platform 203 to move the static load guide rail 204 left and right, and at the same time drive the support plate 207 and the smelting outer cylinder 308, the smelting inner cylinder assembly 309, and the rotating assembly 307 to move. When it moves to the bottom of the circular cover plate 302, it stops, and the lifting assembly 209 set on one side of the vertical plate 208 is started to drive the circular cover plate 302 to move down, and the circular cover plate 302 is pressed above the smelting outer cylinder 308, and the sealing cover body 3021 is sealed. Sealing, the casting raw material is put into the smelting inner cylinder 3091 from the feeding pipe 304, and the moving material blocking plate is closed, so that the smelting inner cylinder 3091 becomes a sealed cylinder. Before the casting raw material is put into the smelting inner cylinder 3091, the smelting inner cylinder 3091 has been heated by the heating pipe 3092, and the temperature controller 306 is used to control the casting raw material. After heating for a certain time, the casting raw material is smelted into smelting liquid and then kept still for a certain time, but the waste gas generated in the smelting inner cylinder 3091 is cleaned by starting the exhaust pump 303. After that, the lifting component 209 is turned on to move in the reverse direction to drive the circular cover plate 302 to separate from the smelting outer cylinder 308, the moving bearing mechanism 2 is started to drive the smelting outer cylinder 308 to move to the right side of the workbench 1, and the rotating component 307 is started to rotate the smelting inner cylinder 3091 to a certain angle, and the smelting liquid in the smelting inner cylinder 3091 is discharged from the discharge pipe 311 for pouring.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fire hydrant casting raw material smelting furnace, characterized by: It comprises a workbench, a movable bearing mechanism is arranged above the workbench, and a raw material smelting mechanism is arranged above the movable bearing mechanism; The raw material smelting mechanism includes a mounting platform arranged on one side of the mobile supporting mechanism, a circular cover plate is arranged below the mounting platform, a sealing cover body is arranged below the circular cover plate, a smelting outer cylinder is arranged below the circular cover plate, a smelting inner cylinder assembly is arranged inside the smelting outer cylinder, a rotating support shaft is arranged on the front and rear sides of the smelting outer cylinder, a rotating assembly is arranged on one end of the rotating support shaft, triangular vertical plates are arranged on the front and rear sides of the smelting outer cylinder, a temperature controller is arranged on the front side of the triangular vertical plates, a discharge pipe is arranged on one side of the smelting outer cylinder, and an air pump is arranged above the mounting platform.
2. A fire hydrant casting raw material melting furnace according to claim 1, characterized in that: The mobile carrying mechanism includes a square frame platform arranged above the workbench, a telescopic execution component is arranged on the inner side of the square frame platform, a static load guide rail is arranged on the inner side of the square frame platform, a load-bearing movable plate is arranged on the front and rear sides of the static load guide rail, a load-bearing component is arranged above the load-bearing movable plate, a vertical plate is arranged on one side of the workbench, and a lifting component is arranged on one side of the vertical plate.
3. The fire hydrant casting raw material smelting furnace according to claim 1, characterized in that: The rotating assembly includes an incomplete gear arranged at one end of the rotating support shaft, a rack is arranged at one side of the incomplete gear, and an electric hydraulic cylinder is arranged at one end of the rack.
4. The fire hydrant casting raw material smelting furnace according to claim 1, characterized in that: The smelting inner cylinder assembly comprises a smelting inner cylinder arranged inside the smelting outer cylinder, a heating tube is vertically arranged on the circumference of the middle end of the smelting inner cylinder, and a row of holes is arranged on one side of the smelting inner cylinder.
5. The fire hydrant casting raw material smelting furnace according to claim 2, characterized in that: The telescopic execution assembly includes a telescopic hydraulic cylinder arranged on the inner side of the square frame platform, and a T-shaped movable bearing platform is arranged at the power telescopic end of the telescopic hydraulic cylinder.
6. A fire hydrant casting raw material smelting furnace according to claim 2, characterized in that: The load-bearing component comprises a column base arranged above the load-bearing movable plate, and a support plate is arranged above the column base.
Citation Information
Patent Citations
Metal casting raw material smelting device
CN211823802U