Multi-size ceramic tile flatness detection device

Abstract

The utility model relates to the technical field of tile detection equipment, in particular to a multi-size tile flatness detection device which comprises a frame body, a feeding crawler belt is further arranged at the top of the frame body, a discharging crawler belt is arranged at the rear end of the feeding crawler belt, a supporting rod is arranged at the top of the frame body, and a positioning plate is arranged at the bottom of the right end of the supporting rod. A sucker is fixed at the bottom of the positioning plate, a detection plate positioning rod is fixed at the left side of the controller, a detection plate is fixed at the top of the detection plate positioning rod, a plurality of detection wheels are arranged at the top of the detection plate, and a measuring scale is arranged at the top of each detection wheel; according to the utility model, the detection rod stretches out and draws back to drive the detection wheel to move on the ceramic tile, the detection wheel can move up and down due to the uneven position of the ceramic tile, so that the measuring scale is driven to move up and down, the size change on the measuring scale can be detected through the measuring camera, and the purpose of detecting the flatness of the ceramic tile is achieved; therefore, the detection accuracy is ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic tile detection equipment, in particular to a device for detecting the flatness of ceramic tiles of multiple sizes. Background Art

[0002] Ceramic tiles are fired at high temperatures, so it is impossible to completely avoid deformation of tiles, even high-quality tiles will deform. Tile deformation not only affects the appearance, but also affects the construction. The national standard for the maximum deviation of tiles is ±0.2%.

[0003] The existing detection method is usually through manual detection, which has low detection efficiency and low detection accuracy. At the same time, the existing detection device can usually only detect tiles of one size, which makes the equipment have a low range of use. In this regard, the utility model designs a multi-size tile flatness detection device to solve the above problems. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a multi-size tile flatness detection device, which effectively solves the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-size ceramic tile flatness detection device, comprising a frame, a plurality of stabilizing bars are fixed at the bottom of the frame, a feeding track is also provided at the top of the frame, two feeding gears are meshed inside the feeding track, a discharging track is provided at the rear end of the feeding track, two processing gears are meshed inside the discharging track, a support rod is also provided at the top of the frame, a vertical moving rod is fixed at the bottom of the right end of the support rod, a positioning plate is provided at the bottom of the vertical moving rod, a suction cup is fixed at the bottom of the positioning plate, a power supply is fixed to the upper surface of the right end of the frame, a controller is fixed at the rear end of the power supply, a detection plate positioning rod is fixed on the left side of the controller, a detection plate is fixed on the top of the detection plate positioning rod, a plurality of detection wheels are provided on the top of the detection plate, and a measuring ruler is provided on the top of each detection wheel.

[0006] Preferably, a feeding motor is provided at the front end of the right side of the feeding crawler, the feeding motor is fixedly connected to the frame, the rear end of the feeding motor is rotatably connected to the feeding gear on the right side through a rotating shaft, and a discharging motor is provided at the rear end of the left side of the discharging crawler, the discharging motor is fixedly connected to the frame, and the front end of the discharging motor is rotatably connected to the processing gear on the left side through a rotating shaft.

[0007] Preferably, a reversing motor is provided between the feeding crawler and the discharging crawler, the top of the reversing motor is rotatably connected to a reversing main gear, the reversing main gear is meshingly connected to a reversing sub-gear, the top of the reversing sub-gear is fixedly connected to the support rod, the bottom of the reversing sub-gear is fixedly provided with a bearing, the bottom of the outer ring of the bearing is fixedly connected to the frame, and the right end of the vertical movement rod is fixedly provided with a vertical movement controller.

[0008] Preferably, a rotating motor is fixed at the bottom of the vertical moving rod, and the bottom of the rotating motor is rotatably connected to the positioning plate through a rotating shaft. A vacuum pump is provided on the top of the suction cup, and the vacuum pump is fixedly connected to the positioning plate. A suction cup camera is fixed at the right end of the positioning plate.

[0009] Preferably, a detection rod is fixed to each of the front and rear ends of the detection plate, a detection controller is fixed to the top of each detection rod, a buckle is fixed to the left end of each detection rod, a slot is provided at the front and rear ends of the detection plate, each buckle is slidably connected to the slot at one end thereof, a connecting rod is fixed to the top of the left end of each detection rod, a connecting plate is fixed between two connecting rods, a plurality of through holes are provided on the connecting plate, each measuring ruler is slidably connected to the through holes on the connecting plate, a top plate is fixed to the top of each measuring ruler, a detection wheel positioning plate is fixed to the bottom of each measuring ruler, a spring is also provided on the outside of each measuring ruler, and a measuring camera is provided on the left side of each measuring ruler and fixedly connected to the left end of the connecting plate.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model drives the feed gear to rotate through the feed motor, which can drive the feed crawler to rotate, so that the uninspected tiles can be transported to the right end of the feed crawler, and drives the processing gear to rotate through the discharging motor, which can drive the discharging crawler to rotate, so that the inspected tiles can be transported to the left end of the discharging crawler, thereby realizing automation, saving labor, and improving detection efficiency.

[0012] The utility model drives the reversing main gear to rotate through the reversing motor, which can drive the reversing sub-gear to rotate, thereby driving the support rod to rotate, and further cooperates with the vertical movement controller to move the positioning plate, and further uses the vacuum pump to create a vacuum between the suction cup camera and the tile, thereby ensuring the safety of conveying the tile. At the same time, the suction cup camera and the rotating motor can be used to place the tile above the detection plate, thereby improving the transportation efficiency and ensuring the safety of the tile, thereby ensuring the detection effect.

[0013] The utility model drives the detection rod to extend and retract through the detection controller, which can drive the detection wheel to move on the tile. Further, the uneven position of the tile can cause the detection wheel to move up and down, thereby driving the measuring ruler to move up and down. Then, the dimensional change on the measuring ruler can be detected by the measuring camera, thereby achieving the purpose of detecting the flatness of the tile, thereby ensuring the accuracy of the detection and improving the detection efficiency. At the same time, due to the function of the detection plate and multiple detection wheels, the entire device can be adapted to tiles of different sizes, thereby increasing the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0015] In the attached picture:

[0016] Figure 1 It is an overall schematic diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the left side of the utility model;

[0018] Figure 3 This is a schematic diagram of the suction cup mechanism of the utility model;

[0019] Figure 4 This is a schematic diagram of the detection mechanism of the utility model;

[0020] Figure 5 It is an enlarged schematic diagram of the detection mechanism of the utility model.

[0021] In the figure: 1-frame; 2-feeding crawler; 3-discharging crawler; 4-support rod; 5-vertical moving rod; 6-positioning plate; 7-detection plate; 101-stabilizing rod; 102-power supply; 103-controller; 201-feeding motor; 202-feeding gear; 301-discharging motor; 302-processing gear; 401-bearing; 402-reversing sub-gear; 403-reversing main gear; 404-reversing motor; 501-vertical Mobile controller; 601-suction cup; 602-suction cup camera; 603-vacuum pump; 604-rotating motor; 701-detection rod; 702-detection controller; 703-clip; 704-slot; 705-detection plate positioning rod; 706-connecting rod; 707-connecting plate; 708-top plate; 709-measuring ruler; 710-detection wheel; 711-detection wheel positioning plate; 712-spring; 713-measuring camera. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] Embodiment 1, by Figure 1-4The utility model includes a frame 1, which is made of alloy material and is used to support the entire device. A plurality of stabilizing rods 101 are fixed to the bottom of the frame 1, and the stabilizing rods 101 are made of alloy material and are used to support the frame 1. A feeding track 2 is also provided on the top of the frame 1, and the feeding track 2 is made of soft material. The feeding track 2 is used to transport the tiles to be tested. The feeding track 2 is internally meshed with two feeding gears 202, and the feeding gears 202 can drive the feeding track 2 to rotate. A discharging track 3 is provided at the rear end of the feeding track 2. The belt 3 is made of soft material. The discharging crawler 3 is used to transport the tested tiles. The discharging crawler 3 rotates in the opposite direction to the feeding crawler 2. Two processing gears 302 are meshed inside the discharging crawler 3. The processing gears 302 can drive the discharging crawler 3 to rotate. A support rod 4 is also provided on the top of the frame 1. The support rod 4 is made of alloy material. The support rod 4 is used to support the vertical moving rod 5. The vertical moving rod 5 is fixed at the bottom of the right end of the support rod 4. The vertical moving rod 5 is retractable, so as to drive the positioning plate 6 to move up and down. A positioning plate 6 is provided at the bottom of the vertical moving rod 5. The positioning plate 6 is made of alloy material, and the positioning plate 6 is used to position the suction cup 601. A suction cup 601 is fixed to the bottom of the positioning plate 6, and the suction cup 601 is made of rubber material. The suction cup 601 is used to transport tiles. A power supply 102 is fixed to the upper surface of the right end of the frame 1, and the power supply 102 provides the required energy for the entire device. A controller 103 is fixed to the rear end of the power supply 102, and the controller 103 is used to control the entire device. A detection plate positioning rod 705 is fixed to the left side of the controller 103, and the detection plate positioning rod 705 is made of alloy material. Used to position the detection plate 7, the detection plate 7 is fixed on the top of the detection plate positioning rod 705, the detection plate 7 is made of alloy material, the detection plate 7 is used to hold tiles, a plurality of detection wheels 710 are arranged on the top of the detection plate 7, the detection rod 701 can detect the flatness of the tiles by rotating, the detection plate 7 and the plurality of detection wheels 710 cooperate to make the whole device adaptable to tiles of different sizes, thereby increasing the scope of application of the muscle-building device, a measuring ruler 709 is arranged on the top of each detection wheel 710, the measuring ruler 709 is made of alloy material, and the measuring ruler 709 is provided with dimensions, so as to facilitate the detection of the flatness of the tiles.

[0024] Embodiment 2, based on embodiment 1, Figure 5It is given that a feeding motor 201 is provided at the front end on the right side of the feeding crawler 2, and the feeding motor 201 can drive the feeding gear 202 to rotate, and the feeding motor 201 is fixedly connected to the frame 1, and the rear end of the feeding motor 201 is rotatably connected to the feeding gear 202 on the right side through a rotating shaft, and a discharging motor 301 is provided at the rear end on the left side of the discharging crawler 3, and the discharging motor 301 can drive the processing gear 302 to rotate, and the discharging motor 301 is fixedly connected to the frame 1, and the front end of the discharging motor 301 is rotatably connected to the processing gear 302 on the left side through a rotating shaft, and a reversing motor 404 is provided between the feeding crawler 2 and the discharging crawler 3, and the reversing motor 404 can drive the reversing main gear 403 The reversing motor 404 is rotatably connected with a reversing main gear 403 at the top, and the reversing main gear 403 can drive the reversing sub-gear 402 to rotate. The reversing main gear 403 is meshedly connected with a reversing sub-gear 402, and the reversing sub-gear 402 can drive the support rod 4 to rotate. The top of the reversing sub-gear 402 is fixedly connected to the support rod 4, and a bearing 401 is fixedly provided at the bottom of the reversing sub-gear 402. The bearing 401 is used to position the reversing sub-gear 402, and the bottom of the outer ring of the bearing 401 is fixedly connected to the frame body 1. A vertical movement controller 501 is fixedly provided at the right end of the vertical movement rod 5, and the vertical movement controller 501 is used to control the extension and retraction of the vertical movement rod 5. A rotating motor 604 is fixed at the bottom of the rod 5, and the rotating motor 604 can drive the positioning plate 6 to rotate. The bottom of the rotating motor 604 is rotatably connected to the positioning plate 6 through a rotating shaft. A vacuum pump 603 is provided on the top of the suction cup 601. The vacuum pump 603 can vacuum the space between the suction cup 601 and the tile, so as to ensure the safety of tile transportation and thus ensure the detection effect. The vacuum pump 603 is fixedly connected to the positioning plate 6. A suction cup camera 602 is fixed at the right end of the positioning plate 6. The suction cup camera 602 can monitor the position of the suction cup 601, so as to ensure that the tile is placed parallel to the detection plate 7, so as to ensure the detection effect. The detection plate 7 is respectively fixed with detection rods 701 at the front and rear ends. The detection rod 701 is retractable, so as to drive the connecting rod 706 to move left and right. A detection controller 702 is fixed on the top of each detection rod 701, and the detection controller 702 can drive the detection rod 701 to retract. A buckle 703 is fixed on the left end of each detection rod 701, and the buckle 703 is made of alloy material. The buckle 703 is used to position the detection rod 701, so as to ensure the stability of the detection plate 7, so as to ensure the accuracy of the detection. The detection plate 7 is provided with a slot 704 at the front and rear ends, and the slot 704 provides a path for the buckle 703. Each buckle 703 is slidably connected to the slot 704 at one end thereof. A connecting rod 706 is fixed on the top of the left end of each detection rod 701.The connecting rod 706 is made of alloy material, and is used to fix the connecting plate 707. A connecting plate 707 is fixed between the two connecting rods 706. The connecting plate 707 is provided with a plurality of through holes. The connecting plate 707 is made of alloy material, and is used to position the measuring ruler 709. Each measuring ruler 709 is slidably connected to the through hole on the connecting plate 707. A top plate 708 is fixed on the top of each measuring ruler 709. The top plate 708 is made of alloy material, and can prevent the measuring ruler 709 from being separated from the connecting plate 707. A detection wheel positioning plate 711 is fixed at the bottom of the measuring ruler 709. The detection wheel positioning plate 711 is made of alloy material and is used to position the detection wheel 710. A spring 712 is also provided on the outside of each measuring ruler 709. The spring 712 is elastic and can ensure that the detection wheel 710 fits tightly with the tile. A measuring camera 713 is provided on the left side of each measuring ruler 709 and is fixedly connected to the left end of the connecting plate 707. The measuring camera 713 is used to monitor the size change of the measuring ruler 709 at its right end, so as to achieve the purpose of detecting the flatness of the tile.

[0025] When using this equipment, the staff places the ceramic tile on the upper surface of the left end of the feeding crawler 2. At this time, the controller 103 controls the feeding motor 201 to work, thereby driving the feeding gear 202 to rotate, and then driving the feeding crawler 2 to rotate, so that the ceramic tile moves to the right end. Further, the controller 103 controls the reversing motor 404 to work, thereby driving the reversing main gear 403 to rotate, and then driving the reversing sub-gear 402 to rotate, thereby driving the support rod 4 to rotate. At this time, the controller 103 controls the suction cup camera 602 to work. When the suction cup camera 602 is located at the top right end of the feeding crawler 2, the controller 103 controls the vertical movement controller 501 to work. The vertical movement rod 5 is extended, thereby driving the positioning plate 6 to move downward. At this time, the tile moves to the right end of the feeding crawler 2. When the positioning plate 6 is close to the tile, the controller 103 controls the vacuum pump 603 to make the suction cup 601 vacuum, thereby sucking the tile tightly. The controller 103 further controls the reversing motor 404 and the vertical movement controller 501 to make the tile close to the detection plate 7. The controller 103 further controls the rotating motor 604 to work together, thereby making the tile parallel to the detection plate 7. The controller 103 further controls the vertical movement controller 501 to make the suction cup 601 place the tile above the detection plate 7. The controller 103 controls the vacuum pump 603 to make the suction cup 601 release the tile. At the same time, the controller 103 controls the detection controller 702 to work, thereby driving the detection rod 701 to extend, and then driving the connecting rod 706 to move to the left, thereby driving the multiple detection wheels 710 to move to the left. When the detection wheel 710 reaches the uneven place, the spring 712 can make the detection wheel 710 close to the tile. At this time, the measuring camera 713 can monitor the size change on the measuring ruler 709, thereby transmitting the data to the controller 103, so as to achieve the purpose of detecting the flatness of the tile. After the detection wheel 710 completes the detection, the controller 103 controls the detection rod 701 to return to its position, and further the controller 103 controls the suction cup 601 to suck the tile again, and further the controller 103 controls the reversing motor 404 to work again, so that the tile moves to the upper surface of the right end of the discharging crawler 3, and further the controller 103 controls the discharging motor 301 to work, so that the tile moves to the left, and further the controller 103 controls the suction cup 601 to be above the feeding crawler 2. At this time, the staff places the second tile above the feeding crawler 2. At the same time, the staff removes the inspected tile on the discharging crawler 3, and repeats the above work until the inspection of all tiles is completed, thereby improving the inspection efficiency.

[0026] The working process of the utility model is as follows: when using the device, the staff places the ceramic tile on the upper surface of the left end of the feeding crawler 2, and at this time, the controller 103 controls the feeding motor 201 to work, thereby driving the feeding gear 202 to rotate, and then driving the feeding crawler 2 to rotate, so that the ceramic tile moves to the right end, and further the controller 103 controls the reversing motor 404 to work, thereby driving the reversing main gear 403 to rotate, and then driving the reversing sub-gear 402 to rotate, thereby driving the support rod 4 to rotate, and at this time, the controller 103 controls the suction cup camera 602 to work, and when the suction cup camera 602 is located at the top right end of the feeding crawler 2, the controller 103 controls the vertical The mobile controller 501 works, thereby driving the vertical moving rod 5 to extend, thereby driving the positioning plate 6 to move downward. At this time, the tile moves to the right end of the feeding crawler 2. When the positioning plate 6 is close to the tile, the controller 103 controls the vacuum pump 603 to make the suction cup 601 vacuum, thereby sucking the tile tightly. Further, the controller 103 controls the reversing motor 404 and the vertical movement controller 501 to make the tile close to the detection plate 7. Further, the controller 103 controls the rotating motor 604 to work in coordination, thereby making the tile parallel to the detection plate 7. Further, the controller 103 controls the vertical movement controller 501 to make the suction cup 601 place the tile on the detection plate. 7, the controller 103 further controls the vacuum pump 603 to make the suction cup 601 release the tile. At the same time, the controller 103 controls the detection controller 702 to work, thereby driving the detection rod 701 to extend, and then driving the connecting rod 706 to move to the left, thereby driving the multiple detection wheels 710 to move to the left. When the detection wheel 710 reaches the uneven place, the spring 712 can make the detection wheel 710 close to the tile. At this time, the measuring camera 713 can monitor the size change on the measuring ruler 709, thereby transmitting the data to the controller 103, so as to achieve the purpose of detecting the flatness of the tile. After the detection of the detection wheel 710 is completed, the The controller 103 controls the detection rod 701 to return to its position, and further the controller 103 controls the suction cup 601 to suck the tile again, and further the controller 103 controls the reversing motor 404 to work again, so that the tile moves to the upper surface of the right end of the discharging crawler 3, and further the controller 103 controls the discharging motor 301 to work, so that the tile moves to the left, and further the controller 103 controls the suction cup 601 to be above the feeding crawler 2. At this time, the staff places the second tile above the feeding crawler 2. At the same time, the staff removes the inspected tile on the discharging crawler 3, and repeats the above work until the inspection of all tiles is completed, thereby improving the inspection efficiency.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for detecting the flatness of multi-size tiles, characterized in that: The invention comprises a frame (1), a plurality of stabilizing rods (101) are fixed at the bottom of the frame (1), a feeding crawler (2) is also provided at the top of the frame (1), two feeding gears (202) are meshed inside the feeding crawler (2), a discharging crawler (3) is provided at the rear end of the feeding crawler (2), two processing gears (302) are meshed inside the discharging crawler (3), a supporting rod (4) is also provided at the top of the frame (1), a vertical moving rod (5) is fixed at the bottom of the right end of the supporting rod (4), and the bottom of the vertical moving rod (5) is A positioning plate (6) is provided at the bottom of the positioning plate (6), a suction cup (601) is fixed at the bottom, a power supply (102) is fixed to the upper surface of the right end of the frame (1), a controller (103) is fixed to the rear end of the power supply (102), a detection plate positioning rod (705) is fixed to the left side of the controller (103), a detection plate (7) is fixed to the top of the detection plate positioning rod (705), a plurality of detection wheels (710) are provided on the top of the detection plate (7), and a measuring ruler (709) is provided on the top of each detection wheel (710).

2. A multi-size tile flatness detection device according to claim 1, characterized in that: A feeding motor (201) is provided at the front end of the right side of the feeding crawler (2), the feeding motor (201) is fixedly connected to the frame (1), and the rear end of the feeding motor (201) is rotationally connected to the feeding gear (202) on the right side via a rotating shaft. A discharging motor (301) is provided at the rear end of the left side of the discharging crawler (3), the discharging motor (301) is fixedly connected to the frame (1), and the front end of the discharging motor (301) is rotationally connected to the processing gear (302) on the left side via a rotating shaft.

3. A multi-size tile flatness detection device according to claim 2, characterized in that: A reversing motor (404) is provided between the feeding crawler (2) and the discharging crawler (3); the top of the reversing motor (404) is rotatably connected to a reversing main gear (403); the reversing main gear (403) is meshingly connected to a reversing sub-gear (402); the top of the reversing sub-gear (402) is fixedly connected to the support rod (4); the bottom of the reversing sub-gear (402) is fixedly connected to a bearing (401); the bottom of the outer ring of the bearing (401) is fixedly connected to the frame (1); and a vertical movement controller (501) is fixedly connected to the right end of the vertical movement rod (5).

4. A multi-size tile flatness detection device according to claim 3, characterized in that: A rotating motor (604) is fixed at the bottom of the vertical moving rod (5), and the bottom of the rotating motor (604) is rotatably connected to the positioning plate (6) via a rotating shaft. A vacuum pump (603) is provided at the top of the suction cup (601), and the vacuum pump (603) is fixedly connected to the positioning plate (6). A suction cup camera (602) is fixed at the right end of the positioning plate (6).

5. The multi-size tile flatness detection device according to claim 1 is characterized in that: A detection rod (701) is fixed to each of the front and rear ends of the detection plate (7), a detection controller (702) is fixed to the top of each detection rod (701), a buckle (703) is fixed to the left end of each detection rod (701), a clamping groove (704) is provided at the front and rear ends of the detection plate (7), each buckle (703) is slidably connected to the clamping groove (704) at one end thereof, a connecting rod (706) is fixed to the top of the left end of each detection rod (701), and a connecting plate is fixed between the two connecting rods (706). (707), a plurality of through holes are provided on the connecting plate (707), each of the measuring rulers (709) is slidably connected to the through holes on the connecting plate (707), a top plate (708) is fixed on the top of each of the measuring rulers (709), a detection wheel positioning plate (711) is fixed on the bottom of each of the measuring rulers (709), a spring (712) is further provided on the outside of each of the measuring rulers (709), and a measuring camera (713) is provided on the left side of each of the measuring rulers (709) and is fixedly connected to the left end of the connecting plate (707).

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