Spherical silica powder spheroidizing device based on dust-free production
By designing a spherical silicon micropowder spherical device including a water tank and a water spraying mechanism, the fatigue problem caused by the lack of water spray structure of the existing ball-making machine is solved, and automated spraying and efficient silicon micropowder spherical are realized.
Patent Information
- Application Number
- CN202420292010.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-14
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-02-14
AI Technical Summary
Most existing ball making machines do not have a water spray structure, which results in the need of handheld external water source or adhesive pipe spraying multiple times in batches when adding silicon powder to the round pot of the ball making machine. It is very easy to produce after long-term work. Fatigue affects the granulation efficiency of silicon micropowder.
A spherical silicon micropowder spherification device based on dust-free production is designed, including a base, a ball-making machine round pot, a water tank and a water spray mechanism. By adding water or binder to the water tank, atomizing it into the round pot of the ball making machine using a water pump and a water spray pipe, dust-free production and automated spraying are achieved.
By automatically spraying water or binder, the device reduces the physical consumption of staff, improves the efficiency of silicon micropowder spheroidization, and avoids fatigue problems caused by long-term hand-held spraying.
Smart Images
Figure CN222510908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of silicon micropowder spheroidization, in particular to a spherical silicon micropowder spheroidization device based on dust-free production. Background Art
[0002] Silica micropowder is also called quartz powder. Quartz powder is made from natural quartz as raw material and is processed through processes such as sorting, crushing, washing, purification, drying, iron removal, grinding, and grading. A ball making machine is required when processing spherical silica micropowder.
[0003] Most of the existing pelletizing machines do not have a water spraying structure. When adding silicon micropowder into the round pot of the pelletizing machine, it is necessary to hold an external water source or an adhesive pipe to spray the inside of the round pot of the pelletizing machine in batches multiple times. Fatigue is very likely to occur after working for a long time, which affects the efficiency of granulating the silicon micropowder. Utility Model Content
[0004] The utility model provides a spherical silicon micropowder spheroidizing device based on dust-free production, aiming to solve the problem that most existing pelletizing machines do not have a water spraying structure. When adding silicon micropowder into the round pot of the pelletizing machine, it is necessary to hold an external water source or an adhesive pipeline to spray the inside of the round pot of the pelletizing machine in batches for multiple times. Fatigue is very likely to occur after working for a long time, which affects the efficiency of granulating the silicon micropowder and thus affects the use effect.
[0005] The utility model is realized in this way: a spherical silicon micropowder spheroidizing device based on dust-free production comprises a base and a round pot of a spheroidizing machine, the top of the base is fixedly connected with a bracket, the top of the bracket is fixedly connected with a water tank, and the front side of the bracket is fixedly connected with a water spraying mechanism;
[0006] The water spraying mechanism comprises a water spraying pipe, a sliding block and a handle. The top of the water spraying pipe passes through the sliding block and extends to the outside of the sliding block. The rear side of the handle is fixedly connected to the front side of the sliding block.
[0007] In order to facilitate the movement of the slider, as a preferred spherical silicon powder spheroidizing device based on dust-free production of the utility model, the front side of the bracket is fixedly connected with a fixed plate, a sliding groove is opened inside the fixed plate, and the surface of the slider is slidably connected to the inner wall of the sliding groove.
[0008] In order to achieve the effect of limiting the slider, as a preferred spherical silicon micropowder spheroidizing device based on dust-free production of the utility model, a limit button is provided on the top of the slider, the bottom of the limit button passes through the slider and is in close contact with the top of the fixed plate, and the surface of the limit button is connected to the internal thread of the slider.
[0009] In order to facilitate the input of the water source inside the water tank into the water spray pipe, as a preferred spherical silicon micropowder spheroidization device based on dust-free production of the utility model, the front side of the water tank is fixedly connected to a water pump, the bottom of the water pump is fixedly connected to a connecting pipe, and the bottom of the connecting pipe is fixedly connected to the top of the water spray pipe.
[0010] In order to achieve the effect of sealing the water tank, as a preferred spherical silicon powder spheroidizing device based on dust-free production of the utility model, a sealing cover is provided on the top of the water tank, and the surface of the sealing cover is in close contact with the inside of the water tank.
[0011] In order to achieve the effect of maintaining the pressure balance inside and outside the water tank, as a preferred spherical silicon micropowder spheroidization device based on dust-free production of the utility model, an air inlet hole is opened on the top of the water tank.
[0012] In order to facilitate observation of the interior of the water tank, as a preferred spherical silicon powder spheroidization device based on dust-free production of the utility model, the interior of the water tank is inlaid with glass, and a plurality of scale grooves are provided on the front side of the water tank.
[0013] In order to prevent the fixed plate from scratching the staff, as a preferred embodiment of the spherical silicon micropowder spheroidizing device based on dust-free production of the utility model, both sides of the front side of the fixed plate are chamfered.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The spherical silicon micropowder spheroidizing device based on dust-free production adds external water or binder into a water tank. When water or binder needs to be added into a round pot of a pelletizing machine, a water pump is controlled to work, and the water pump can extract the water or binder in the water tank, input the water or binder into a water spray pipe through a connecting pipe, and spray the water or binder out in an atomized form. The round pot of the pelletizing machine can be rotated to make the silicon micropowder in the round pot of the pelletizing machine roll and bond into a sphere. The water spray pipe can be controlled to spray the water or binder into the round pot of the pelletizing machine in an atomized form to contact the silicon micropowder by controlling the opening and closing of the water pump, thereby saving the physical strength of the staff who hold the external water source or binder pipe to spray into the round pot of the pelletizing machine in batches for multiple times, and avoiding affecting the efficiency of silicon micropowder spheroidization. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall structural diagram of the spherical silicon micropowder spheroidization device based on dust-free production of the utility model;
[0017] Figure 2 This is a three-dimensional connection diagram of the water tank and the bracket in the utility model;
[0018] Figure 3It is a three-dimensional connection schematic diagram of the water spray mechanism in the utility model;
[0019] Figure 4 It is a schematic diagram of the three-dimensional connection between the fixed plate and the sliding block in the utility model;
[0020] Figure 5 It is a three-dimensional exploded schematic diagram of the water tank and the sealing cover in the utility model.
[0021] In the figure, 1. base; 2. bracket; 3. round pot of the ball making machine; 4. fixing plate; 5. connecting pipe; 6. water tank; 7. water pump; 8. water spraying mechanism; 801. water spraying pipe; 802. slider; 803. handle; 9. sealing cover; 10. glass; 11. limit button; 12. slide groove; 13. air inlet hole; 14. scale groove. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0024] See also Figure 1-5 The utility model provides a technical solution: a spherical silicon powder spheroidizing device based on dust-free production, comprising a base 1 and a round pot 3 of a spheroidizing machine, a bracket 2 is fixedly connected to the top of the base 1, a water tank 6 is fixedly connected to the top of the bracket 2, and a water spraying mechanism 8 is fixedly connected to the front side of the bracket 2;
[0025] The water spray mechanism 8 includes a water spray pipe 801 , a slider 802 and a handle 803 . The top of the water spray pipe 801 passes through the slider 802 and extends to the outside of the slider 802 . The rear side of the handle 803 is fixedly connected to the front side of the slider 802 .
[0026] In this embodiment: by adding external water or adhesive into the water tank 6, when water or adhesive needs to be added into the round pot 3 of the pelletizer, the water pump 7 is controlled to work, and the water pump 7 can be operated to extract the water or adhesive in the water tank 6, and input the water or adhesive into the water spray pipe 801 through the connecting pipe 5 to spray out the water or adhesive, and then the round pot 3 of the pelletizer can be rotated to make the silicon micropowder inside the round pot 3 of the pelletizer roll and bond into a sphere, and by controlling the opening and closing of the water pump 7, the water spray pipe 801 can be controlled to spray the water or adhesive into the round pot 3 of the pelletizer to contact the silicon micropowder, which saves the physical strength of the staff to hold the external water source or adhesive pipeline to spray into the round pot 3 of the pelletizer in batches multiple times, and avoids affecting the efficiency of the silicon micropowder spheroidization.
[0027] As a technical optimization solution of the utility model, a fixing plate 4 is fixedly connected to the front side of the bracket 2 , a slide groove 12 is provided inside the fixing plate 4 , and the surface of the slider 802 is slidably connected to the inner wall of the slide groove 12 .
[0028] In this embodiment, the slider 802 is connected to the inside of the slide groove 12 by sliding, so that the slider 802 can slide easily, thereby achieving the effect of facilitating the movement of the slider 802.
[0029] As a technical optimization solution of the utility model, a limit button 11 is set on the top of the slider 802, the bottom of the limit button 11 passes through the slider 802 and is in close contact with the top of the fixed plate 4, and the surface of the limit button 11 is connected to the internal thread of the slider 802.
[0030] In this embodiment: by rotating the limit button 11, the limit button 11 is moved until the bottom of the limit button 11 is in close contact with the top of the fixed plate 4. At this time, the friction between the slider 802 and the fixed plate 4 increases, and the slider 802 and the water pipe 801 can be limited, thereby achieving the effect of limiting the slider 802.
[0031] As a technical optimization solution of the utility model, the front side of the water tank 6 is fixedly connected to a water pump 7, the bottom of the water pump 7 is fixedly connected to a connecting pipe 5, and the bottom of the connecting pipe 5 is fixedly connected to the top of the water spray pipe 801.
[0032] In this embodiment: by controlling the operation of the water pump 7, the water or adhesive inside the water tank 6 can be pumped out by the water pump 7, and the water or adhesive is input into the water spray pipe 801 through the connecting pipe 5 to be atomized and sprayed out, thereby achieving the effect of conveniently inputting the water source inside the water tank 6 into the water spray pipe 801.
[0033] As a technical optimization solution of the present invention, a sealing cover 9 is provided on the top of the water tank 6 , and the surface of the sealing cover 9 is in close contact with the interior of the water tank 6 .
[0034] In this embodiment, by bringing the surface of the sealing cover 9 into close contact with the interior of the water tank 6 , the sealing cover 9 can seal the water tank 6 , thereby achieving a sealing effect on the water tank 6 .
[0035] As a technical optimization solution of the present invention, an air inlet 13 is provided on the top of the water tank 6 .
[0036] In this embodiment: when the water pump 7 extracts water or adhesive from the water tank 6, the air outside the water tank 6 will enter the water tank 6 through the air inlet 13, which makes it convenient to maintain the pressure balance between the inside and outside of the water tank 6, and makes it convenient for the water pump 7 to extract the water or adhesive from the water tank 6, thereby achieving the effect of maintaining the pressure balance between the inside and outside of the water tank 6.
[0037] As a technical optimization solution of the present invention, the interior of the water tank 6 is inlaid with glass 10, and the front side of the water tank 6 is provided with scale grooves 14, and the number of the scale grooves 14 is several.
[0038] In this embodiment, the interior of the water tank 6 can be observed through the glass 10 , and the remaining amount of water or adhesive in the water tank 6 can be determined by comparing the scale grooves 14 , thereby achieving the effect of conveniently observing the interior of the water tank 6 .
[0039] As a technical optimization solution of the present invention, both sides of the front side of the fixing plate 4 are provided with chamfers.
[0040] In this embodiment, chamfers are provided on both sides of the front side of the fixing plate 4 to prevent the corners of the fixing plate 4 from scratching the staff, thereby achieving the effect of preventing the fixing plate 4 from scratching the staff.
[0041] Working principle: First, move the base 1 to a stable ground, and then pull the sealing cover 9 upwards to separate the sealing cover 9 from the water tank 6. Then, add an external water source or adhesive into the water tank 6, and then seal the water tank 6. Add silicon micropowder into the round pot 3 of the pelletizing machine, and then control the round pot 3 of the pelletizing machine to rotate. At this time, the water pump 7 can be controlled to work. The water or adhesive in the water tank 6 can be extracted by the water pump 7, and the water or adhesive is input into the water spray pipe 801 through the connecting pipe 5 to be atomized and sprayed out. The silicon micropowder in the round pot 3 of the pelletizing machine can be rolled and bonded into a sphere by the rotation of the round pot 3 of the pelletizing machine. It should be noted that the water pump 7 is an existing mature technology that has been published and has various types. It has a pipe extending to the bottom of the water tank 6 to extract water or adhesive. After moving the slider 802 to a suitable position, turn the limit button 11. The limit button 11 is connected to the slider 802 through a thread. When the limit button 11 is rotated , the limit button 11 can be moved, and the limit button 11 is moved until the bottom of the limit button 11 is in close contact with the top of the fixed plate 4. At this time, the friction between the slider 802 and the fixed plate 4 increases, and the slider 802 and the water spray pipe 801 can be limited. By controlling the opening and closing of the water pump 7, the water spray pipe 801 can be controlled to spray water or adhesive into the round pot 3 of the pelletizer in atomized form to contact the silicon micropowder, which saves the physical strength of the staff to hold an external water source or adhesive pipeline to spray the inside of the round pot 3 of the pelletizer in batches for multiple times, and avoids the fact that most of the existing round pots 3 of the pelletizer do not have a water spray structure. When adding silicon micropowder to the inside of the round pot 3 of the pelletizer, it is necessary to hold an external water source or adhesive pipeline to spray the inside of the round pot 3 of the pelletizer in batches for multiple times. Fatigue is very likely to occur after working for a long time, which affects the granulation efficiency of the silicon micropowder. The inside of the water tank 6 can be observed through the glass 10, and the water or adhesive residue inside the water tank 6 can be judged by comparing the scale groove 14.
[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spherical silicon powder spheroidizing device based on dust-free production, comprising a base (1) and a round pot (3) of a spheroidizing machine, characterized in that: The top of the base (1) is fixedly connected to a bracket (2), the top of the bracket (2) is fixedly connected to a water tank (6), and the front side of the bracket (2) is fixedly connected to a water spray mechanism (8); The water spray mechanism (8) comprises a water spray pipe (801), a slider (802) and a handle (803); the top of the water spray pipe (801) passes through the slider (802) and extends to the outside of the slider (802); the rear side of the handle (803) is fixedly connected to the front side of the slider (802); A fixing plate (4) is fixedly connected to the front side of the bracket (2); a sliding groove (12) is provided inside the fixing plate (4); the surface of the sliding block (802) is slidably connected to the inner wall of the sliding groove (12); a limit button (11) is provided on the top of the sliding block (802); the bottom of the limit button (11) passes through the sliding block (802) and is in close contact with the top of the fixing plate (4); and the surface of the limit button (11) is threadedly connected to the inside of the sliding block (802).
2. A spherical silicon powder spheroidizing device based on dust-free production according to claim 1, characterized in that: The front side of the water tank (6) is fixedly connected to a water pump (7), the bottom of the water pump (7) is fixedly connected to a connecting pipe (5), and the bottom of the connecting pipe (5) is fixedly connected to the top of the water spray pipe (801).
3. The spherical silicon powder spheroidizing device based on dust-free production according to claim 1, characterized in that: A sealing cover (9) is provided on the top of the water tank (6), and a surface of the sealing cover (9) is in close contact with the interior of the water tank (6).
4. The spherical silicon powder spheroidizing device based on dust-free production according to claim 1, characterized in that: An air inlet (13) is provided on the top of the water tank (6).
5. The spherical silicon powder spheroidizing device based on dust-free production according to claim 1, characterized in that: The interior of the water tank (6) is inlaid with glass (10), and the front side of the water tank (6) is provided with scale grooves (14), and the number of the scale grooves (14) is a plurality.
6. The spherical silicon powder spheroidizing device based on dust-free production according to claim 1, characterized in that: Both sides of the front side of the fixing plate (4) are provided with chamfers.