Oil immersion device for gear production
By designing an oil immersion device for gear production including a support frame, a connecting mechanism and a moving mechanism, the problems of complex connection, difficult operation and lack of flexibility and adaptability of the existing device are solved, and the oil immersion process is simplified and Improved efficiency.
Patent Information
- Application Number
- CN202421226171.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing oil-immersion device for gear production has problems such as complex connection, difficult operation, and lack of flexibility and adaptability when used. It cannot be conveniently connected to external equipment and cannot be adjusted according to different production needs or environments.
An oil immersion device including a support frame, a connecting mechanism and a moving mechanism is designed. The connecting mechanism provides a flexible and reliable communication method through a combination of moving mechanism, oil-immersed shell, communication pipe, fixing sleeve, external connector, push rod, cross plate, spring and sealing mechanism, and ensures sealing performance through the sealing mechanism. . The moving mechanism achieves the smooth completion of the gear cleaning, oil immersion and draining process through the coordination of the moving frame, rotating shaft and lifting basket.
By simplifying the connection process, the oil immersion device reduces the operation complexity and difficulty, provides flexibility and adaptability, ensures improvement of the oil immersion effect, and improves the quality and processing efficiency of the gears.
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Figure CN222511065U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil immersion for gear production, and more specifically, to an oil immersion device for gear production. Background Art
[0002] In the existing gear production technology, the oil immersion device is a key link. It is used to lubricate and cool the gears during the gear processing process to reduce wear and extend the tool life. However, the existing oil immersion devices have certain limitations when used. In order to realize the oil immersion process, these devices need to be connected to the outside world to facilitate the introduction and discharge of oil. This means that the oil immersion device needs to have an interface connected to the outside world, such as a pipe or interface, to facilitate the flow of oil. However, the existing equipment cannot be easily connected to the outside world, which may involve complex pipeline arrangements or special interface designs, which undoubtedly increases the complexity and difficulty of operation.
[0003] In addition, existing oil immersion devices may lack flexibility and adaptability and cannot be adjusted according to different production needs or working environments. For example, in some cases, it may be necessary to adjust the oil flow rate or oil immersion time, but existing equipment may not provide such flexibility. This may result in poor oil immersion effect, affecting the quality and processing efficiency of the gear. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the problems existing in the prior art, the utility model provides an oil immersion device for gear production to solve the technical problems mentioned in the background technology.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oil immersion device for gear production, comprising a support frame, the support frame is installed on external equipment, the support frame is provided with a connecting mechanism, the connecting mechanism comprises a moving mechanism, an oil immersion shell, a connecting pipe, a fixed sleeve, an external pipe, a push rod, a cross plate, a tension spring and a sealing mechanism, the moving mechanism is installed on the support frame, the oil immersion shell is installed on the support frame, one end of the connecting pipe is connected to the oil immersion shell, the other end of the connecting pipe is connected to the fixed sleeve, the external pipe is connected to the external equipment, the external pipe is installed in the fixed sleeve, a telescopic groove is provided on the side wall of the fixed sleeve, the push rod is slidably connected in the telescopic groove, an annular groove is provided on the side wall of the external pipe, the push rod abuts in the annular groove, the cross plate is connected to the two push rods, the two ends of the tension spring are respectively connected to the cross plate and the fixed sleeve, and the sealing mechanism is installed on the fixed sleeve.
[0008] The utility model is further configured that a threaded sleeve is threadedly provided on the fixing sleeve, a thrust bearing is fitted on the threaded sleeve, the thrust bearing abuts against a plurality of the push rods, and the design of the threaded sleeve ensures the continuity of the pushing.
[0009] The utility model is further configured that an insertion sleeve is slidably provided on the fixed sleeve, an insertion groove is provided on the insertion sleeve, a push rod is slidably connected in the insertion groove, a follower ring is provided on the side wall of the insertion sleeve, and the design of the insertion sleeve ensures the convenience of sliding.
[0010] The utility model is further configured that an unfastening groove is provided on the insertion sleeve, an unfastening rod is provided on the cross plate, a round head is provided on the unfastening rod, the round head abuts against the unfastening groove, and the design of the unfastening groove ensures the continuity of unfastening.
[0011] The utility model is further configured as follows: the sealing mechanism includes a sealing ring and a sealing tube, the sealing tube is installed on the external tube, and the sealing tube is inserted into a fixed sleeve, two sealing rings are provided, and the two sealing rings are coaxially installed on the external tube, a sealing groove is opened in the fixed sleeve, and the sealing ring is abutted in the sealing groove, and the design of the sealing mechanism ensures the continuity of the seal.
[0012] The utility model is further configured that the moving mechanism includes a moving frame, a rotating shaft and a lifting basket, the moving frame is installed on the supporting frame, the rotating shaft is rotatably connected to the moving frame, and the lifting basket is installed on the rotating shaft. The design of the moving mechanism ensures the continuity of oil immersion.
[0013] The utility model is further configured that a plurality of connecting holes are provided on the side wall of the lifting basket, and the design of the connecting holes ensures the convenience of oil immersion.
[0014] The utility model is further configured that a cleaning shell and a draining shell are provided on the support frame.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides an oil immersion device for gear production, which has the following beneficial effects:
[0017] 1. The connecting mechanism provides a flexible and reliable connection method, ensuring that the oil-immersed device can be easily connected to the outside world. Through the cooperation of the moving mechanism, the oil-immersed shell, the connecting pipe, the fixing sleeve, the external pipe, the push rod, the cross plate, the tension spring and the sealing mechanism, the connecting mechanism can realize a fast and easy connection process when needed. The setting of the external pipe enables the connecting mechanism to provide appropriate connection during operation, thereby improving the convenience and accuracy of the connection.
[0018] 2. The sealing mechanism provides a stable and effective sealing method, ensuring the sealing performance of the oil-immersed device during the connection process. Through the cooperation of the sealing ring and the sealing tube, the sealing mechanism can provide appropriate sealing during the connection process, thereby ensuring that the oil will not leak. The setting of the sealing ring enables the sealing mechanism to provide stable sealing performance during operation, thereby improving the reliability and durability of the seal.
[0019] 3. The moving mechanism provides a flexible and efficient moving method, ensuring that the gears can successfully complete the oil immersion process. Through the cooperation of the moving frame, the rotating shaft and the lifting basket, the moving mechanism can provide appropriate movement and adjustment during the oil immersion process, thereby ensuring that the gears can successfully complete the cleaning, oil immersion and draining processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of an oil immersion device for gear production in the utility model;
[0021] Figure 2 It is a structural schematic diagram of the connecting mechanism in the utility model;
[0022] Figure 3 For the utility model Figure 2 A schematic cross-sectional structure diagram of;
[0023] Figure 4 It is a structural schematic diagram of the fixing sleeve in the utility model;
[0024] Figure 5 It is a structural schematic diagram of the external pipe connection in the utility model.
[0025] In the figure: 1. support frame; 2. oil-immersed shell; 3. connecting pipe; 4. fixed sleeve; 5. external pipe; 6. push rod; 7. cross plate; 8. tension spring; 9. telescopic groove; 10. annular groove; 11. threaded sleeve; 12. thrust bearing; 13. insert sleeve; 14. insert groove; 15. follower ring; 16. unfastening groove; 17. unfastening rod; 18. round head; 19. sealing ring; 20. sealing pipe; 21. sealing groove; 22. moving frame; 23. rotating shaft; 24. lifting basket; 25. connecting hole; 26. cleaning shell; 27. drain shell. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0029] See also Figure 1-5 , an oil immersion device for gear production, comprising a support frame 1, the support frame 1 is mounted on an external device, a connecting mechanism is arranged on the support frame 1, the connecting mechanism comprises a moving mechanism, an oil immersion shell 2, a connecting pipe 3, a fixed sleeve 4, an external pipe 5, a push rod 6, a cross plate 7, a tension spring 8 and a sealing mechanism, the moving mechanism is mounted on the support frame 1, the oil immersion shell 2 is mounted on the support frame 1, one end of the connecting pipe 3 is connected to the oil immersion shell 2, the other end of the connecting pipe 3 is connected to the fixed sleeve 4, the external pipe 5 is connected to the external device, the external pipe 5 is mounted in the fixed sleeve 4, a telescopic groove 9 is provided on the side wall of the fixed sleeve 4, the push rod 6 is slidably connected in the telescopic groove 9, an annular groove 10 is provided on the side wall of the external pipe 5, the push rod 6 abuts in the annular groove 10, the cross plate 7 is connected to two push rods 6, the two ends of the tension spring 8 are respectively connected to the cross plate 7 and the fixed sleeve 4, the sealing mechanism It is installed on the fixed sleeve 4, and a threaded sleeve 11 is threaded on the fixed sleeve 4. A thrust bearing 12 is fitted on the threaded sleeve 11, and the thrust bearing 12 abuts against multiple push rods 6. An insertion sleeve 13 is slidably provided on the fixed sleeve 4, and an insertion groove 14 is provided on the insertion sleeve 13. The push rod 6 is slidably connected in the insertion groove 14. A follower ring 15 is provided on the side wall of the insertion sleeve 13, and an unfastening groove 16 is provided on the insertion sleeve 13. An unfastening rod 17 is provided on the cross plate 7, and a round head 18 is provided on the unfastening rod 17, and the round head 18 abuts against the unfastening groove 16. The sealing mechanism includes a sealing ring 19 and a sealing tube 20, which is installed on the external tube 5 and inserted into the fixed sleeve 4. Two sealing rings 19 are provided, and the two sealing rings 19 are coaxially installed on the external tube 5. A sealing groove 21 is provided in the fixed sleeve 4, and the sealing ring 19 abuts against the sealing groove 21.
[0030] In this embodiment, when it is necessary to connect the connecting pipe 3 with the outside world, since the external connecting pipe 5 is connected to the external oil inlet equipment, it is necessary to connect the external connecting pipe 5 to the fixed sleeve 4. First, the sliding of the follower ring 15 is driven to make the unfastening groove 16 contact the round head 18, so that the multiple push rods 6 move outward, and then the external connecting pipe 5 is inserted into the fixed sleeve 4, so that the sealing ring 19 is inserted into the sealing groove 21, and then the follower ring 15 is loosened, and the push rod 6 is inserted into the annular groove 10 under the action of the tension spring 8. By rotating the threaded sleeve 11, the thrust bearing 12 is pressed against the multiple push rods 6, and then the push rod 6 is driven to press against the annular groove 10, so that the external connecting pipe 5 is pushed upward, and the multiple sealing rings 19 and the sealing groove 21 are effectively sealed under the action of pressure, thereby completing the connection process.
[0031] See also Figure 1 As an implementation method of the moving mechanism: the moving mechanism includes a moving frame 22, a rotating shaft 23 and a lifting basket 24, the moving frame 22 is installed on the supporting frame 1, the rotating shaft 23 is rotatably connected to the moving frame 22, the lifting basket 24 is installed on the rotating shaft 23, a plurality of connecting holes 25 are opened on the side wall of the lifting basket 24, and a cleaning shell 26 and a draining shell 27 are provided on the supporting frame 1.
[0032] More specifically, when the gears need to be immersed in oil, the gears are first placed in the lifting basket 24, and then the lifting basket 24 is driven by the movable frame 22 to first enter the cleaning shell 26 to clean the gears. After drying, the gears are placed in the oil immersion shell 2 to complete the oil immersion process, and then placed in the draining shell 27 to complete the oil immersion process of the gears.
[0033] In summary, when the overall equipment is in use or running: when it is necessary to connect the connecting pipe 3 with the outside world, since the external connecting pipe 5 is connected to the external oil inlet equipment, it is necessary to connect the external connecting pipe 5 to the fixed sleeve 4, first drive the sliding of the follower ring 15, so that the unfastening groove 16 abuts against the round head 18, so that the multiple push rods 6 move outward, and then insert the external connecting pipe 5 into the fixed sleeve 4, so that the sealing ring 19 is inserted into the sealing groove 21, and then loosen the follower ring 15, and insert the push rod 6 into the annular groove 10 under the action of the tension spring 8, and by rotating the threaded sleeve 11, the thrust bearing 12 is pressed against the multiple push rods 6, and then the push rod 6 is driven to press against the annular groove 10, so that the external connecting pipe 5 is pushed upward, and the multiple sealing rings 19 and the sealing groove 21 are effectively sealed under the action of pressure, thereby completing the connection process.
[0034] When the gear needs to be immersed in oil, the gear is first placed in the lifting basket 24, and then the lifting basket 24 is driven by the movable frame 22 to first enter the cleaning shell 26 to clean the gear. After drying, it is placed in the oil immersion shell 2 to complete the oil immersion process, and then placed in the draining shell 27 to complete the oil immersion process of the gear.
[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. An oil immersion device for gear production, comprising a support frame (1), characterized in that: The support frame (1) is installed on the external equipment. The support frame (1) is provided with a connecting mechanism, which comprises a moving mechanism, an oil-immersed shell (2), a connecting pipe (3), a fixed sleeve (4), an external pipe (5), a push rod (6), a cross plate (7), a tension spring (8) and a sealing mechanism. The moving mechanism is installed on the support frame (1), the oil-immersed shell (2) is installed on the support frame (1), one end of the connecting pipe (3) is connected to the oil-immersed shell (2), and the other end of the connecting pipe (3) is connected to the fixed sleeve (4). The pipe (5) is connected to an external device, the external pipe (5) is installed in a fixed sleeve (4), a telescopic groove (9) is provided on the side wall of the fixed sleeve (4), a push rod (6) is slidably connected in the telescopic groove (9), an annular groove (10) is provided on the side wall of the external pipe (5), the push rod (6) abuts in the annular groove (10), a cross plate (7) is connected to the two push rods (6), two ends of a tension spring (8) are respectively connected to the cross plate (7) and the fixed sleeve (4), and the sealing mechanism is installed on the fixed sleeve (4).
2. The oil immersion device for gear production according to claim 1 is characterized in that: A threaded sleeve (11) is threadedly provided on the fixing sleeve (4), a thrust bearing (12) is fitted on the threaded sleeve (11), and the thrust bearing (12) abuts against the plurality of push rods (6).
3. The oil immersion device for gear production according to claim 2 is characterized in that: An insertion sleeve (13) is slidably provided on the fixed sleeve (4), an insertion groove (14) is provided on the insertion sleeve (13), a push rod (6) is slidably connected in the insertion groove (14), and a follower ring (15) is provided on the side wall of the insertion sleeve (13).
4. The oil immersion device for gear production according to claim 3 is characterized by: The insertion sleeve (13) is provided with an unlocking groove (16), the cross plate (7) is provided with an unlocking rod (17), the unlocking rod (17) is provided with a round head (18), and the round head (18) abuts against the unlocking groove (16).
5. The oil immersion device for gear production according to claim 4 is characterized in that: The sealing mechanism comprises a sealing ring (19) and a sealing tube (20). The sealing tube (20) is mounted on the external tube (5) and inserted into the fixed sleeve (4). Two sealing rings (19) are provided and the two sealing rings (19) are coaxially mounted on the external tube (5). A sealing groove (21) is provided in the fixed sleeve (4), and the sealing ring (19) abuts against the sealing groove (21).
6. The oil immersion device for gear production according to claim 1 is characterized by: The moving mechanism comprises a moving frame (22), a rotating shaft (23) and a lifting basket (24); the moving frame (22) is mounted on a supporting frame (1); the rotating shaft (23) is rotatably connected to the moving frame (22); and the lifting basket (24) is mounted on the rotating shaft (23).
7. The oil immersion device for gear production according to claim 6 is characterized by: A plurality of communication holes (25) are provided on the side wall of the lifting basket (24).
8. The oil immersion device for gear production according to claim 7 is characterized in that: The support frame (1) is provided with a cleaning shell (26) and a draining shell (27).