Crystalline silicon photovoltaic module frame dismounting mechanism

By designing an automated frame removal mechanism of crystalline silicon photovoltaic modules, the motor drives the screw and nuts to move, and drives the support frame and slide frame to move, automatic frame removal without manual intervention is achieved, and the time-consuming frame removal in the existing technology is solved. The problem of labor and deformation of aluminum frames improves the disassembly and assembly efficiency and the reusability of the frames.

CN222511534UActive Publication Date: 2025-02-21XINYANG JINQIAN MASCH EQUIP MFG CO LTD +1
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Patent Information

Application Number
CN202421171440.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-21
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

In the prior art, the frame removal of crystalline silicon photovoltaic modules is time-consuming and labor-intensive, and the aluminum frame is easily deformed after manual removal and is difficult to reuse.

Method used

Design a frame removal mechanism of crystalline silicon photovoltaic module, including positioning fixing frame, frame removal frame, frame removal support frame, frame removal slide frame, frame removal tool holder and frame removal cylinder, and drive the screw rod and The nut moves, driving the support frame and slide frame to move, realizing automatic frame removal.

Benefits of technology

Automatic frame removal without manual intervention is achieved, which improves disassembly and assembly efficiency, avoids the deformation of aluminum frames caused by manual removal, and makes the frame reusable.

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Abstract

The utility model discloses a crystalline silicon photovoltaic module frame dismounting mechanism comprising a positioning fixing rack fixedly connected with a transmission line body, the surface of the positioning fixing rack is fixedly connected with a frame dismounting member, and the frame dismounting member comprises a frame dismounting rack fixedly connected with the surface of the positioning fixing rack. The upper surface of the frame disassembling and assembling frame is slidably connected with a frame disassembling and assembling supporting frame. The output end of the frame dismounting motor drives the frame dismounting lead screw to rotate, then the frame dismounting nut is driven to move in the direction close to the photovoltaic panel, the frame dismounting supporting frame is driven to move, the frame dismounting cutter is driven to move, and the output end of the frame dismounting air cylinder drives the frame dismounting sliding frame to move downwards. And then the frame dismounting motor rotates reversely, so that the two opposite frame dismounting cutters move in the direction away from the photovoltaic panel, the frame dismounting cutters dismount the frame, manual dismounting and mounting are not needed, and the dismounting and mounting efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of photovoltaic panel disassembly equipment, and in particular to a crystalline silicon photovoltaic module frame disassembly mechanism. Background Art

[0002] Photovoltaic modules, also known as solar panels, are the most important components in photovoltaic power generation systems. They are made up of a certain number of photovoltaic cells connected in series and parallel through wires and packaged, and mainly include core components such as cells, interconnecting bars, bus bars, photovoltaic glass, film, backplane, aluminum frame, junction box, etc.

[0003] The existing method for removing the frame of crystalline silicon photovoltaic modules has obvious disadvantages. It is time-consuming and labor-intensive. In addition, the aluminum frame caused by manual removal is severely deformed and difficult to be reused as an aluminum frame of a photovoltaic module. Therefore, a crystalline silicon photovoltaic module frame disassembly mechanism is proposed to solve the above problems. Summary of the invention

[0004] The purpose of the utility model is to provide a crystalline silicon photovoltaic module frame disassembly mechanism to solve the problems raised in the above background technology.

[0005] The present application embodiment adopts the following technical solutions:

[0006] A crystalline silicon photovoltaic module frame disassembly mechanism comprises a positioning fixing frame fixedly connected to a transmission line body, a frame disassembly component fixedly connected to the surface of the positioning fixing frame, the frame disassembly component comprises a frame disassembly frame fixedly connected to the surface of the positioning fixing frame, the upper surface of the frame disassembly frame is slidably connected to a frame disassembly support frame, one side of the frame disassembly support frame is slidably connected to a frame disassembly sliding frame, one side of the frame disassembly sliding frame is fixedly connected to a frame disassembly tool holder, the end of the frame disassembly tool holder is fixedly connected to a frame disassembly tool, one side of the frame disassembly support frame is fixedly connected to a frame disassembly cylinder, and the output end of the frame disassembly cylinder is fixedly connected to the frame disassembly sliding frame.

[0007] Preferably, the upper surface of the frame disassembly frame is fixedly connected to a frame disassembly guide rail, the surface of the frame disassembly guide rail is slidably connected to a frame disassembly slider, and the upper surface of the frame disassembly slider is fixedly connected to the frame disassembly support frame.

[0008] Preferably, two support blocks are fixedly connected to the upper surface of the frame disassembly frame, and the opposite surfaces of the two support blocks are rotatably connected to the same frame disassembly screw. The surface of the frame disassembly screw is threadedly connected to a frame disassembly nut, and the frame disassembly nut is fixedly connected to the bottom of the frame disassembly support frame. The upper surface of the frame disassembly frame is fixedly connected to a frame disassembly motor, and the output end of the frame disassembly motor is fixedly connected to one end of the frame disassembly screw.

[0009] Preferably, one side of the frame disassembly and assembly support frame is fixedly connected to an extension rod, and the end of the extension rod is fixedly connected to a frame push rod.

[0010] Preferably, the inner top wall of the positioning and fixing frame is fixedly connected with a vertical pole, the bottom end of the vertical pole is fixedly connected with a top plate, and the inner wall of the positioning and fixing frame is provided with a liftable lifting plate that cooperates with the top plate to clamp the photovoltaic module.

[0011] Preferably, a lifting frame installed on the ground is provided inside the positioning and fixing frame, a lifting frame is provided with a lifting sliding hole, and a lifting sliding rod is slidably connected to the inner wall of the lifting sliding hole, the bottom end of the lifting sliding rod is fixedly connected to the limiting frame, and the top end of the lifting sliding rod is fixedly connected to the lifting plate.

[0012] Preferably, two lifting cross bars are fixedly connected to the upper surface of the lifting frame, the lower surfaces of the two lifting cross bars are fixedly connected to the same lifting cylinder, and the output end of the lifting cylinder is fixedly connected to the lower surface of the lifting plate.

[0013] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:

[0014] In the utility model, the frame disassembly screw rod is driven to rotate through the output end of the frame disassembly motor, thereby driving the frame disassembly nut to move in the direction close to the photovoltaic panel, thereby driving the frame disassembly support frame to move, thereby driving the frame disassembly knife to move, and the frame disassembly sliding frame is driven downward by the output end of the frame disassembly cylinder, thereby driving the frame disassembly knife to move so that it corresponds to the frame, and then the frame disassembly motor is reversed, so that the two facing frame disassembly knives move in the direction away from the photovoltaic panel, and the frame disassembly knife removes the frame without manual disassembly, thereby improving disassembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0016] Figure 1 : A three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 The three-dimensional structure diagram of the upper top plate of the utility model is as follows;

[0018] Figure 3 The three-dimensional structure diagram of the jacking plate of the utility model is as follows;

[0019] Figure 4 Schematic diagram of the three-dimensional structure of the practical frame removal knife.

[0020] In the figure: 1. Positioning and fixing frame; 2. Vertical pole; 3. Top plate; 4. Lifting frame; 5. Lifting slide bar; 6. Limiting frame; 7. Lifting plate; 8. Lifting cross bar; 9. Lifting cylinder; 10. Frame disassembly and assembly frame; 11. Frame disassembly and assembly guide rail; 12. Frame disassembly and assembly slide bar; 13. Frame disassembly and assembly support frame; 14. Frame disassembly and assembly sliding frame; 15. Frame disassembly and assembly knife holder; 16. Frame disassembly knife; 17. Frame disassembly and assembly cylinder; 18. Support block; 19. Frame disassembly and assembly screw rod; 20. Frame disassembly and assembly motor; 21. Extension rod; 22. Frame push rod. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in combination with the specific embodiments of the present application and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0022] The technical solutions provided by various embodiments of the present application are described in detail below in conjunction with the accompanying drawings.

[0023] See also Figure 1-4 The utility model provides a technical solution for the disassembly mechanism of the frame of a crystalline silicon photovoltaic module:

[0024] A crystalline silicon photovoltaic module frame disassembly mechanism comprises a positioning and fixing frame 1 fixedly connected to a transmission line body, the inner top wall of the positioning and fixing frame 1 is fixedly connected to a vertical pole 2, the bottom end of the vertical pole 2 is fixedly connected to a top plate 3, a lifting frame 4 installed on the ground is arranged inside the positioning and fixing frame 1, a lifting sliding hole is opened on the lifting frame 4, and a lifting sliding rod 5 is slidably connected to the inner wall of the lifting sliding hole, the bottom end of the lifting sliding rod 5 is fixedly connected to a limiting frame 6, the top end of the lifting sliding rod 5 is fixedly connected to a lifting plate 7, the upper surface of the lifting frame 4 is fixedly connected to two lifting cross bars 8, the lower surfaces of the two lifting cross bars 8 are fixedly connected to the same lifting cylinder 9, the output end of the lifting cylinder 9 is fixedly connected to the lower surface of the lifting plate 7, the lifting plate 7 cooperates with the top plate 3 to clamp the photovoltaic module, and the surface of the positioning and fixing frame 1 is fixedly connected to a frame disassembly component.

[0025] Specifically, the output end of the lifting cylinder 9 drives the lifting plate 7 to lift up, and then lifts up the photovoltaic panel that reaches the position corresponding to the lifting plate 7, and clamps it with the cooperation of the top plate 3. The frame disassembly parts remove the frame of the photovoltaic panel, first remove the long side, and then remove the short side. The removal process is consistent.

[0026] The frame disassembly component includes a frame disassembly frame 10 fixedly connected to the surface of the positioning fixing frame 1, the upper surface of the frame disassembly frame 10 is fixedly connected to a frame disassembly guide rail 11, the surface of the frame disassembly guide rail 11 is slidably connected to a frame disassembly slider 12, the upper surface of the frame disassembly slider 12 is fixedly connected to a frame disassembly support frame 13, one side of the frame disassembly support frame 13 is slidably connected to a frame disassembly sliding frame 14, one side of the frame disassembly sliding frame 14 is fixedly connected to a frame disassembly tool holder 15, the end of the frame disassembly tool holder 15 is fixedly connected to a frame disassembly tool 16, one side of the frame disassembly support frame 13 is fixedly connected to a frame disassembly tool holder 16, and one side of the frame disassembly support frame 13 is fixedly connected to a frame disassembly tool holder 16. A frame disassembly cylinder 17 is fixedly connected, and the output end of the frame disassembly cylinder 17 is fixedly connected to the frame disassembly sliding frame 14. The upper surface of the frame disassembly frame 10 is respectively fixedly connected to two support blocks 18, and the opposite surfaces of the two support blocks 18 are rotatably connected to the same frame disassembly screw rod 19. The surface of the frame disassembly screw rod 19 is threadedly connected to a frame disassembly nut, and the frame disassembly nut is fixedly connected to the bottom of the frame disassembly support frame 13. A frame disassembly motor 20 is fixedly connected to the upper surface of the frame disassembly frame 10, and the output end of the frame disassembly motor 20 is fixedly connected to one end of the frame disassembly screw rod 19.

[0027] An extension rod 21 is fixedly connected to one side of the frame disassembly support frame 13 , and a frame push rod 22 is fixedly connected to the end of the extension rod 21 .

[0028] Specifically, the frame disassembly screw 19 is driven to rotate through the output end of the frame disassembly motor, thereby driving the frame disassembly nut to move in the direction close to the photovoltaic panel, thereby driving the frame disassembly support frame 13 to move, and then driving the frame disassembly knife 16 to move, and the frame disassembly sliding frame 14 is driven downward by the output end of the frame disassembly cylinder 17, thereby driving the frame disassembly knife 16 to move so that it corresponds to the frame, and then the frame disassembly motor is reversed, so that the two opposite frame disassembly knives 16 move in the direction away from the photovoltaic panel, and the frame disassembly knife 16 removes the frame. After removal, the frame disassembly knife 16 resets upward, wherein the length of the frame disassembly knife holder 15 is greater than the length of the extension rod 21 to ensure that the disassembled frame falls in front of the frame push rod 22, and then the frame disassembly motor is reversed again, so that the frame disassembly support frame 13 drives the extension rod 21 and the frame push rod 22 to move in the direction close to the frame, and pushes the frame to fall into the transmission line body.

[0029] Working principle: when the crystalline silicon photovoltaic module frame disassembly mechanism is used, the lifting cylinder 9 is started, and the output end of the lifting cylinder 9 drives the lifting plate 7 to lift up, lifts up the photovoltaic panel that reaches the position corresponding to the lifting plate 7, and clamps it with the cooperation of the top plate 3, and then the frame disassembly motor is started, and the output end of the frame disassembly motor drives the frame disassembly screw 19 to rotate, and the frame disassembly screw 19 drives the frame disassembly nut to move in the direction close to the photovoltaic panel, and the frame disassembly nut drives the frame disassembly support frame 13 to move, and the frame disassembly support frame 13 drives the frame disassembly knife 16 to move, and then the frame disassembly cylinder 17 is started, and the frame The output end of the frame disassembly cylinder 17 drives the frame disassembly sliding frame 14 to move downward, and the frame disassembly sliding frame 14 drives the frame disassembly knife 16 to move so that it corresponds to the frame, and then the frame disassembly motor is reversed, so that the two opposite frame disassembly knives 16 move in the direction away from the photovoltaic panel, and the frame disassembly knife 16 removes the frame. After removal, the frame disassembly knife 16 resets upward, and then the frame disassembly motor is reversed again, so that the frame disassembly support frame 13 drives the extension rod 21 and the frame push rod 22 to move in the direction close to the frame, and pushes the frame to make it fall into the transmission line body, without manual disassembly and assembly, thereby improving disassembly and assembly efficiency.

[0030] It should also be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, commodity or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, commodity or device. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, commodity or device including the elements.

[0031] The above is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A crystalline silicon photovoltaic module frame disassembly mechanism, comprising a positioning fixing frame (1) fixedly connected to a transmission line body, characterized in that: A frame disassembly component is fixedly connected to the surface of the positioning fixing frame (1), and the frame disassembly component comprises a frame disassembly frame (10) fixedly connected to the surface of the positioning fixing frame (1); a frame disassembly support frame (13) is slidably connected to the upper surface of the frame disassembly support frame (13); a frame disassembly sliding frame (14) is slidably connected to one side of the frame disassembly support frame (13); a frame disassembly tool holder (15) is fixedly connected to one side of the frame disassembly sliding frame (14); a frame disassembly tool holder (16) is fixedly connected to the end of the frame disassembly tool holder (15); a frame disassembly cylinder (17) is fixedly connected to one side of the frame disassembly support frame (13); and an output end of the frame disassembly cylinder (17) is fixedly connected to the frame disassembly sliding frame (14).

2. A crystalline silicon photovoltaic module frame disassembly mechanism according to claim 1, characterized in that: The upper surface of the frame disassembly frame (10) is fixedly connected to a frame disassembly guide rail (11), the surface of the frame disassembly guide rail (11) is slidably connected to a frame disassembly slider (12), and the upper surface of the frame disassembly slider (12) is fixedly connected to a frame disassembly support frame (13).

3. A crystalline silicon photovoltaic module frame disassembly mechanism according to claim 1, characterized in that: The upper surface of the frame disassembly frame (10) is respectively fixedly connected to two support blocks (18); the opposite surfaces of the two support blocks (18) are rotatably connected to the same frame disassembly screw (19); the surface of the frame disassembly screw (19) is threadedly connected to a frame disassembly nut, and the frame disassembly nut is fixedly connected to the bottom of the frame disassembly support frame (13); the upper surface of the frame disassembly frame (10) is fixedly connected to a frame disassembly motor (20); the output end of the frame disassembly motor (20) is fixedly connected to one end of the frame disassembly screw (19).

4. A crystalline silicon photovoltaic module frame disassembly mechanism according to claim 1, characterized in that: An extension rod (21) is fixedly connected to one side of the frame disassembly support frame (13), and a frame push rod (22) is fixedly connected to the end of the extension rod (21).

5. The crystalline silicon photovoltaic module frame disassembly mechanism according to claim 1, characterized in that: The inner top wall of the positioning and fixing frame (1) is fixedly connected to a vertical pole (2), the bottom end of the vertical pole (2) is fixedly connected to a top plate (3), and the inner wall of the positioning and fixing frame (1) is provided with a liftable lifting plate (7) which cooperates with the top plate (3) to clamp the photovoltaic module.

6. A crystalline silicon photovoltaic module frame disassembly mechanism according to claim 1, characterized in that: A lifting frame (4) mounted on the ground is arranged inside the positioning fixing frame (1), a lifting sliding hole is opened on the lifting frame (4), and a lifting sliding rod (5) is slidably connected to the inner wall of the lifting sliding hole, the bottom end of the lifting sliding rod (5) is fixedly connected to the limiting frame (6), and the top end of the lifting sliding rod (5) is fixedly connected to the lifting plate (7).

7. A crystalline silicon photovoltaic module frame disassembly mechanism according to claim 6, characterized in that: The upper surface of the lifting frame (4) is fixedly connected to two lifting cross bars (8), the lower surfaces of the two lifting cross bars (8) are fixedly connected to the same lifting cylinder (9), and the output end of the lifting cylinder (9) is fixedly connected to the lower surface of the lifting plate (7).

Citation Information

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