Valve machining positioning device
By designing a valve processing and positioning device including a rotating rod, a turntable, a mounting plate and an adjustment component, the problem of the existing device being unable to adjust the positioning position and difficulty in valve steering processing is solved, and the flexible turn of the valve and the adaptation of different sizes is achieved. , improves processing efficiency and flexibility.
Patent Information
- Application Number
- CN202421245192.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing valve processing and positioning devices cannot adjust the positioning position according to the actual size of the valve, and the use range is limited, the flexibility is not high, and it is difficult to carry out valve steering processing, which makes the operation troublesome.
A valve processing positioning device is designed, including a base plate, support legs, fixing plate, rotating rod, limiting ring, mounting plate and adjustment components. By manually rotating the rotary rod, the rotation of the rotary plate can be achieved synchronous rotation of the mounting plate and the flip of the valve; the bidirectional screw drives the threaded motor to adjust the distance of the clamping assembly to adapt to valves of different lengths.
The flexible flip of the valve and the adaptation of different sizes are achieved, and the processing is carried out without the need to disassemble the clamping assembly, which improves processing efficiency and flexibility.
Smart Images

Figure CN222511723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve processing, in particular to a valve processing positioning device. Background Art
[0002] Valves can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. Valves are also divided into cast iron valves, cast steel valves, stainless steel valves, chrome-molybdenum steel valves, chrome-molybdenum-vanadium steel valves, duplex steel valves, plastic valves and non-standard customized valves according to their materials. The connections on the valves are mostly made with bolts and flanges. Valves need to be fixed with special positioning devices during production and processing.
[0003] The existing positioning devices currently cannot adjust the positioning position according to the actual size of the valve, which limits the overall use range of the positioning devices and the overall flexibility is not high. In addition, the existing positioning devices are difficult to turn when processing the valve, resulting in the need to disassemble the valve when processing the bottom side of the valve, and then flip it over before it can be re-fixed, which is very troublesome to operate. Therefore, a valve processing positioning device is proposed to solve the above problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a valve processing positioning device, which is used to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A valve processing and positioning device comprises a base plate, wherein four supporting legs are fixedly installed on the bottom side of the base plate, a first fixing plate and a second fixing plate are respectively arranged above the base plate, a connecting plate is fixedly installed on one side of the second fixing plate, the connecting plate is L-shaped, and circular holes are provided in the connecting plate and the second fixing plate, and the same rotating rod is movably installed in the two circular holes, two limiting rings are fixedly sleeved on the outer side of the rotating rod, and the sides of the two limiting rings close to each other are respectively fitted with the two sides of the connecting plate, a rotating limiting assembly is arranged at the other end of the rotating rod, a round shaft is fixedly installed on one side of the first fixing plate, and mounting plates are arranged on the other side of the round shaft and the other end of the rotating rod, a clamping assembly is arranged on the sides of the two mounting plates close to each other, a long groove is provided on the top side of the base plate, and an adjustment assembly is arranged in the long groove.
[0007] Preferably, the rotation limiting assembly includes a turntable fixedly mounted on the other end of the rotating rod, two rotating rods are fixedly mounted on the outer side of the turntable, and the turntable and the second fixed plate are respectively provided with a plurality of threaded holes and threaded grooves, and the plurality of threaded holes and the plurality of threaded grooves are adapted to each other.
[0008] Preferably, a limiting rod is threadedly installed in one of the multiple threaded holes, and the other end of the limiting rod is threadedly installed in a thread groove aligned with one of the threaded holes.
[0009] Preferably, the clamping assembly includes two mounting plates with a placement plate fixedly mounted on one side close to each other, the two placement plates are both arranged in an arc shape, the two mounting plates with a side plate fixedly mounted on one side close to each other, the top sides of the two side plates are both fixedly mounted with electric push rods, the output ends of the two electric push rods pass through the side plates and are fixedly connected with clamping plates, the two clamping plates are both facing the placement plates, and the two placement plates are on the same horizontal line.
[0010] Preferably, the adjustment component includes a threaded motor fixedly mounted on one side of the base plate, the output end of the threaded motor rotates through the base plate and is fixedly mounted with a bidirectional screw, the other end of the bidirectional screw is rotatably connected to an inner wall of one side of the long groove, and a first slider and a second slider are respectively slidably mounted on the outer side of the bidirectional screw.
[0011] Preferably, top plates are fixedly mounted on the top sides of the first sliding block and the second sliding block, the first fixed plate and the second fixed plate are fixedly mounted on the top sides of the two top plates respectively, and two guide blocks are fixedly mounted on the bottom sides of the two top plates.
[0012] Preferably, two guide grooves are formed on the top side of the bottom plate, the two guide grooves are matched with a plurality of guide blocks, and the plurality of guide blocks are respectively slidably installed in the two guide grooves.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the valve processing and positioning device can drive the turntable to rotate by manually rotating the rotating rod, and when the turntable rotates, the mounting plate on one side of the first fixed plate can be driven to rotate. Because the same valve is clamped between the two mounting plates by the clamping assembly, when one mounting plate is rotated, the other mounting plate will also rotate synchronously, and a circular shaft is provided on one side of the other mounting plate, so the valve can be flipped under the action of the circular shaft, and the valve can be flipped without disassembling the clamping assembly, and manual adjustment can rotate the side of the valve that needs to be processed to a position that is convenient for processing, so that the valve can be processed more conveniently.
[0014] By starting the threaded motor to drive the bidirectional screw to rotate, the first slider and the second slider are moved away from each other, so that larger valves can be clamped and positioned. The distance between the first slider and the second slider can be adjusted according to valves of different lengths, so that valves of different lengths can be processed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of some parts of the limit rod structure of the utility model;
[0017] Figure 3 This is a schematic diagram of some parts of the circular shaft structure of the utility model;
[0018] Figure 4 This is a schematic diagram of some parts of the bidirectional screw structure of the utility model.
[0019] In the figure: 1. bottom plate; 2. supporting leg; 3. guide groove; 4. threaded motor; 5. bidirectional screw; 6. first slider; 7. second slider; 8. top plate; 9. guide block; 10. first fixed plate; 11. second fixed plate; 12. connecting plate; 13. rotating rod; 14. turntable; 15. rotating rod; 16. limiting rod; 17. limiting ring; 18. round shaft; 19. mounting plate; 20. placement plate; 21. side plate; 22. electric push rod; 23. clamping plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Reference Figure 1-4A valve processing positioning device comprises a bottom plate 1, four supporting legs 2 are fixedly installed on the bottom side of the bottom plate 1, a first fixing plate 10 and a second fixing plate 11 are respectively arranged above the bottom plate 1, a connecting plate 12 is fixedly installed on one side of the second fixing plate 11, the connecting plate 12 is L-shaped, the connecting plate 12 and the second fixing plate 11 are both provided with round holes, the same rotating rod 13 is movably installed in the two round holes, the outer side of the rotating rod 13 is fixedly sleeved with two limiting rings 17, the two limiting rings 17 are close to each other and are respectively fitted with the two sides of the connecting plate 12, and the other end of the rotating rod 13 is provided with A rotation limit assembly, a round shaft 18 is fixedly installed on one side of the first fixed plate 10, and a mounting plate 19 is provided on the other side of the round shaft 18 and the other end of the rotating rod 13, and a clamping assembly is provided on the side where the two mounting plates 19 are close to each other. A long groove is provided on the top side of the bottom plate 1, and an adjustment assembly is provided in the long groove. The rotation limit assembly includes a turntable 14 fixedly installed on the other end of the rotating rod 13, and two rotating rods 15 are fixedly installed on the outer side of the turntable 14. The turntable 14 and the second fixed plate 11 are respectively provided with a plurality of threaded holes and threaded grooves, and the plurality of threaded holes and the plurality of threaded grooves are adapted to each other, and the plurality of threaded holes A limit rod 16 is threadedly installed in one of the threaded holes, and the other end of the limit rod 16 is threadedly installed in a thread groove aligned with one of the threaded holes. When the bottom side of the valve needs to be processed, the turntable 14 can be driven to rotate by manually rotating the turn rod 15. When the turntable 14 rotates, the mounting plate 19 on one side of the first fixed plate 10 can be driven to rotate. Because the same valve is clamped between the two mounting plates 19 by the clamping assembly, when one mounting plate 19 is rotated, the other mounting plate 19 will also rotate synchronously, and a round shaft 18 is provided on one side of the other mounting plate 19. Therefore, the valve can be flipped under the action of the circular shaft 18, and the valve can be flipped without disassembling the clamping assembly. After the flipping is completed, if processing is required, one end of the limit rod 16 is threaded into one of the threaded holes, and then the other end of the limit rod 16 is threaded into the threaded groove aligned with the threaded hole, thereby realizing a fixed connection between the second fixed plate 11 and the turntable 14, and also avoiding the situation that the valve will rotate during processing, and the two limit rings 17 are set to prevent the rotating rod 13 from being offset.
[0022] Specifically, the clamping assembly includes two mounting plates 19 on which a placing plate 20 is fixedly installed on one side close to each other, and the two placing plates 20 are both arranged in an arc shape. A side plate 21 is fixedly installed on one side close to each other of the two mounting plates 19, and electric push rods 22 are fixedly installed on the top sides of the two side plates 21. The output ends of the two electric push rods 22 pass through the side plates 21 and are fixedly connected with clamping plates 23. The two clamping plates 23 face the placing plates 20, and the two placing plates 20 are on the same horizontal line. By placing the two ends of the valve on the two placing plates 20 respectively, and starting the two electric push rods 22 synchronously after the two ends are placed, the operation of the two electric push rods 22 can drive the two clamping plates 23 to move toward the two placing plates 20 respectively, and then the clamping of the two ends of the valve can be completed, and valves of different sizes can also be clamped.
[0023] Specifically, the adjustment component includes a threaded motor 4 fixedly mounted on one side of the base plate 1, the output end of the threaded motor 4 rotates through the base plate 1 and is fixedly mounted with a bidirectional screw 5, the other end of the bidirectional screw 5 is rotatably connected to the inner wall of one side of the long groove, the outer side of the bidirectional screw 5 is slidably mounted with a first slider 6 and a second slider 7, the top sides of the first slider 6 and the second slider 7 are fixedly mounted with a top plate 8, the first fixed plate 10 and the second fixed plate 11 are respectively fixedly mounted on the top sides of the two top plates 8, two guide blocks 9 are fixedly mounted on the bottom sides of the two top plates 8, two guide grooves 3 are opened on the top side of the base plate 1, the two guide grooves 3 are adapted to a plurality of guide blocks 9, and the plurality of guide blocks 9 are respectively slidably mounted on the two guide grooves. In the groove 3, when it is necessary to position a valve with a longer size, the bidirectional screw 5 is driven to rotate by starting the threaded motor 4, so that the first slider 6 and the second slider 7 are moved away from each other, so that the larger valve can be clamped, and the distance between the first slider 6 and the second slider 7 can be adjusted according to valves of different lengths, so that valves of different lengths can be processed, and the valve can be flipped without disassembling the clamping assembly, thereby speeding up the processing speed of the valve. By setting a plurality of guide blocks 9, when the first slider 6 and the second slider 7 are close to or away from each other, the plurality of guide blocks 9 can slide in the two guide grooves 3, and can play a guiding role when moving.
[0024] The valve processing and positioning device is connected to 220V mains electricity, and the main controller can be a conventional known device for control such as a computer.
[0025] During use: when the valve needs to be processed, it is necessary to use a positioning device to fix it. At this time, the two ends of the valve are placed on the two placement plates 20 respectively. After the two ends are placed, the two electric push rods 22 are started synchronously. The operation of the two electric push rods 22 can drive the two clamping plates 23 to move toward the two placement plates 20 respectively, and then the clamping of the two ends of the valve can be completed. After the clamping is completed, the personnel can process the valve. When the bottom side of the valve needs to be inspected or processed, the turntable 14 can be driven to rotate by manually rotating the rotating rod 15. When the turntable 14 rotates, the mounting plate 19 on one side of the first fixed plate 10 can be driven to rotate. Because the two mounting plates 19 clamp the same valve through the clamping assembly, when one mounting plate 19 is rotated, the other mounting plate 19 will also rotate synchronously. A round shaft 18 is provided on one side of the other mounting plate 19, so the valve can be flipped under the action of the round shaft 18, and there is no need to The valve can also be flipped by removing the clamping assembly. After the flipping is completed, if processing is required, one end of the limit rod 16 is threaded into one of the threaded holes, and then the other end of the limit rod 16 is threaded into the threaded groove aligned with the threaded hole, so as to achieve a fixed connection between the second fixed plate 11 and the turntable 14, and also avoid the situation that the valve will rotate during processing. The two limit rings 17 are set, and the rotating rod 13 will not be offset. When it is necessary to position a longer valve, the bidirectional screw 5 is driven to rotate by starting the threaded motor 4, so that the first slider 6 and the second slider 7 are moved away from each other, so that the larger valve can be clamped, and the distance between the first slider 6 and the second slider 7 can be adjusted according to valves of different lengths, so that valves of different lengths can be processed, and the valve can be flipped without disassembling the clamping assembly, thereby speeding up the processing of the valve.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve processing and positioning device, comprising a base plate (1), characterized in that: Four supporting legs (2) are fixedly installed on the bottom side of the bottom plate (1), a first fixing plate (10) and a second fixing plate (11) are respectively arranged above the bottom plate (1), a connecting plate (12) is fixedly installed on one side of the second fixing plate (11), the connecting plate (12) is L-shaped, and the connecting plate (12) and the second fixing plate (11) are both provided with circular holes, the same rotating rod (13) is movably installed in the two circular holes, and two limiting rings (17) are fixedly sleeved on the outer side of the rotating rod (13) The two limiting rings (17) are close to each other and are respectively fitted with the two sides of the connecting plate (12). The other end of the rotating rod (13) is provided with a rotating limiting assembly. A round shaft (18) is fixedly installed on one side of the first fixed plate (10). The other side of the round shaft (18) and the other end of the rotating rod (13) are both provided with mounting plates (19). The two mounting plates (19) are close to each other and are both provided with clamping assemblies. A long groove is opened on the top side of the bottom plate (1), and an adjusting assembly is arranged in the long groove.
2. A valve processing and positioning device according to claim 1, characterized in that: The rotation limiting assembly comprises a rotating disk (14) fixedly mounted on the other end of the rotating rod (13), two rotating rods (15) fixedly mounted on the outer side of the rotating disk (14), and the rotating disk (14) and the second fixed plate (11) are respectively provided with a plurality of threaded holes and threaded grooves, and the plurality of threaded holes and the plurality of threaded grooves are matched.
3. A valve processing and positioning device according to claim 1, characterized in that: A limiting rod (16) is threadedly installed in one of the plurality of threaded holes, and the other end of the limiting rod (16) is threadedly installed in a thread groove aligned with one of the threaded holes.
4. A valve processing and positioning device according to claim 1, characterized in that: The clamping assembly comprises two mounting plates (19) on one side close to each other, on which a placement plate (20) is fixedly mounted, the two placement plates (20) are both arranged in an arc shape, the two mounting plates (19) on one side close to each other, on which a side plate (21) is fixedly mounted, the top sides of the two side plates (21) are both fixedly mounted with electric push rods (22), the output ends of the two electric push rods (22) both penetrate the side plates (21) and are both fixedly connected with clamping plates (23), the two clamping plates (23) both face the placement plates (20), and the two placement plates (20) are on the same horizontal line.
5. A valve processing and positioning device according to claim 1, characterized in that: The adjustment component comprises a threaded motor (4) fixedly mounted on one side of the base plate (1); the output end of the threaded motor (4) rotates through the base plate (1) and is fixedly mounted with a bidirectional screw rod (5); the other end of the bidirectional screw rod (5) is rotatably connected to an inner wall of one side of the long groove; a first slider (6) and a second slider (7) are slidably mounted on the outer side of the bidirectional screw rod (5).
6. A valve processing and positioning device according to claim 5, characterized in that: A top plate (8) is fixedly mounted on the top side of the first sliding block (6) and the second sliding block (7), a first fixed plate (10) and a second fixed plate (11) are respectively fixedly mounted on the top sides of the two top plates (8), and two guide blocks (9) are fixedly mounted on the bottom sides of the two top plates (8).
7. A valve processing and positioning device according to claim 6, characterized in that: The top side of the bottom plate (1) is provided with two guide grooves (3), the two guide grooves (3) are adapted to a plurality of guide blocks (9), and the plurality of guide blocks (9) are respectively slidably mounted in the two guide grooves (3).
Citation Information
Cited By
Maintenance and disassembly equipment for valve of thermal power plant
CN120362202A