Film covering device
By designing a coating device including a guide wheel, a film hanging roller and a pneumatic membrane pressure assembly, the problems of discontinuity of coating, bubble generation and membrane glue replacement in the prior art are solved, and high-quality and continuous The coating process and simplify the steps of replacing the membrane glue.
Patent Information
- Application Number
- CN202421283086.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The prior art is difficult to achieve continuous production of coating without stopping, and bubbles are easily generated during the coating process, which affects the appearance of the product, and the steps for replacing the film glue are cumbersome.
Design a coating device, including a bracket plate, a guide wheel, a film hanging roller, a pneumatic membrane pressure assembly, etc., through the guide wheel guide, a film hanging roller guide, and a pneumatic membrane pressure assembly, the continuous coating of the surface of the plate is achieved. , and adjust the support force through the supporting roller to avoid the generation of bubbles.
The continuous coating of the surface of the sheet is achieved without stopping, which improves the coating quality and simplifies the structural design. The pneumatic membrane pressure assembly can adjust the compression force and quickly replace the membrane glue.
Smart Images

Figure CN222512016U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field related to profile lamination, in particular to a lamination device. Background Art
[0002] In the transportation industry, box trucks are a very common type of transportation vehicle. Two or more cargo box panels of box trucks need to be connected by connectors. Our company has designed a connector structure for connecting box panels, which is mainly composed of a cover plate and a cap plate. The cover plate and the cap plate are composited and formed. During the production process, the cover plate is formed by a thin plate through roll forming, composite, and conveying to finally form a connector. In the absence of protection, the surface of the final connector will have scratches, which will affect the appearance of the product, and the appearance of the product is easily damaged during transportation. Therefore, it is necessary to coat the upper surface of the plate during the production of the connector to form a protective film on the surface of the plate, thereby avoiding damage to the appearance of the product during production and transportation. The protective film can be directly torn off after the connector is used.
[0003] The general coating structure, on the one hand, cannot meet the needs of continuous production without stopping, and on the other hand, it is easy to generate bubbles during coating, which affects the appearance of the product. Moreover, the replacement procedures of the film collagen material after use are cumbersome. Therefore, it is necessary to design a new coating structure to meet the needs of continuous and high-quality coating. Utility Model Content
[0004] In order to solve the deficiencies of current technology, the utility model combines the existing technology and provides a coating device based on practical application, which has the advantages of continuous coating on the surface of the plate without stopping, high coating quality, simple structure, etc.
[0005] To achieve the above purpose, the technical solution of the utility model is as follows:
[0006] A film coating device comprises a support plate, a first material guide wheel, a second material guide wheel, a film hanging roller, a lower film pressing wheel and a pneumatic film pressing assembly are arranged on one side of the support plate, wherein the first material guide wheel and the second material guide wheel are respectively arranged at the front end and the rear end of one side of the support plate for guiding the plate, the lower film pressing wheel is arranged between the first material guide wheel and the second material guide wheel, the film hanging roller is installed with film glue raw material, the film glue is guided to the top of the lower film pressing wheel through the first film guide wheel and the second film guide wheel, the pneumatic film pressing assembly is arranged on one side of the lower film pressing wheel, and the pneumatic film pressing assembly includes a rubber film pressing roller that can apply force toward the lower film pressing wheel.
[0007] Furthermore, the first material guide wheel is higher than the second material guide wheel in the height direction, so that the plate is transported obliquely downward and passes above the lower film pressing wheel.
[0008] Furthermore, the film hanging roller is arranged at the top of one side of the support plate, and the pneumatic film pressing assembly is arranged at the upper rear part of the film pressing lower wheel.
[0009] Furthermore, guide grooves for guiding the plates are provided on the first guide wheel and the second guide wheel.
[0010] Furthermore, a supporting roller is provided between the film pressing lower wheel and the second material guiding wheel, and the position of the supporting roller is adjustable in the height direction.
[0011] Furthermore, a diffuse reflection switch for detecting the film glue raw material is provided between the first film guiding wheel and the second film guiding wheel.
[0012] Furthermore, the pneumatic lamination assembly includes a cylinder, and the rubber lamination roller is driven to move by the cylinder.
[0013] Furthermore, the pneumatic film pressing assembly also includes a cylinder seat, a connecting seat, a connecting plate and a support shaft. The cylinder seat is fixedly mounted on the bracket plate, one end of the cylinder is hingedly connected to the cylinder seat, and the output shaft at the other end is hingedly connected to the connecting seat. The connecting seat is fixedly connected to the connecting plate, one end of the connecting plate is rotatably matched with the support shaft, and the other end is installed with the rubber film pressing roller.
[0014] Furthermore, the connecting plates are two arranged in parallel, the connecting seat is connected to the upper parts of the two connecting plates, a film pressing roller support shaft is arranged between the two connecting plates, and the rubber film pressing roller is installed on the film pressing roller support shaft through a bearing.
[0015] Beneficial effects of the utility model:
[0016] 1. In the utility model, during the continuous conveying process of the plate, with the cooperation of the pneumatic film pressing assembly and the film pressing lower wheel, the film glue can be directly and firmly attached to the upper surface of the plate, so that a protective film is formed on the surface of the plate to avoid damage to the appearance. The overall structural design is simple and reasonable, and continuous film coating can be achieved without stopping the machine;
[0017] 2. In the utility model, the problem of bubbles being easily generated during lamination can be avoided through the reasonable position design and coordination of the guide wheel, the lower film pressing wheel, the pneumatic film pressing assembly and the supporting roller, so that the lamination quality is higher;
[0018] 3. In the utility model, the pneumatic film pressing assembly designed can adjust the pressing force during film lamination on the one hand, and on the other hand, after the film adhesive material is used up, it can be quickly replaced and leave enough operating space. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Attached Figure 1 It is the front view of the overall structure of the laminating device;
[0020] Attached Figure 2It is a top view of the overall structure of the laminating device;
[0021] Attached Figure 3 This is the front view of the pneumatic film pressing assembly;
[0022] Attached Figure 4 It is a top view of the pneumatic film pressing component.
[0023] Numbers shown in the accompanying drawings:
[0024] 1. Plate material; 2. Film glue; 3. Support plate; 4. Film pressing lower wheel; 5. First material guide wheel; 6. Second material guide wheel; 7. Support roller; 8. Pneumatic film pressing assembly; 9. Film hanging wheel; 10. First film guide roller; 11. Second film guide roller; 81. Cylinder seat; 82. Cylinder; 83. Connecting seat; 84. Connecting plate; 85. Rubber film pressing roller; 86. Support shaft; 87. Film pressing roller support shaft; 88. Bearing. DETAILED DESCRIPTION
[0025] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.
[0026] This embodiment provides a coating device, which is mainly used for coating a protective film adhesive on the surface of a plate.
[0027] refer to Figure 1 , Figure 2 The figure shows a schematic diagram of the relevant structure of the coating device.
[0028] The laminating device mainly includes an L-shaped support plate 3, which is installed in the production line and adopts an L-shaped design. The relevant parts are arranged on the inner side of the vertical plate of the support plate 3. Figure 1 As shown, a first guide wheel 5 is arranged at the front end of the support plate 3. During production, the plate 1 first enters the laminating device through the guidance of the first guide wheel 5. A second guide wheel 6 is arranged at the rear end of the support plate 3 for guiding the rear end of the plate 1. The first guide wheel 5 cooperates with the second guide wheel 6 to allow the plate 1 to pass through the laminating device along a set route. As a preferred solution of this embodiment, both the first guide wheel 5 and the second guide wheel 6 have guide grooves for guiding the plate 1, and the first guide wheel 5 is higher than the second guide wheel 6 so that the plate 1 is tilted and transported downward for laminating operation.
[0029] A film pressing lower wheel 4 is arranged between the first material guide wheel 5 and the second material guide wheel 6. During the conveying process, the plate 1 passes through the upper surface of the film pressing lower wheel 4 and is coated at the film pressing lower wheel 4. A film hanging wheel 9 is arranged on the upper part of the support plate 3. The film glue roller is installed on the film hanging wheel 9. The film glue 2 is guided to the upper part of the film pressing lower wheel 4 by the first film guide roller 10 and the second film guide roller 11, and the film glue 2 is pressed on the upper surface of the plate 1 by the rubber film pressing roller 85 of the pneumatic film pressing assembly 8.
[0030] In the above structure of this embodiment, the specific principle is as follows: the plate 1 is continuously conveyed through the guidance of the first guide wheel 5 and the second guide wheel 6 and passes through the lower film pressing wheel 4, the film glue 2 is introduced into the lower film pressing wheel 4 through the first film guide roller 10 and the second film guide roller 11 and is located on the upper part of the plate 1, and the film glue 2 and the plate 1 are pressed against the lower film pressing wheel 4 through the rubber film pressing roller 85. As the plate 1 is conveyed, the film glue 2 automatically and continuously adheres to the upper surface of the plate 1.
[0031] The above structure is directly used for lamination. Practice has proved that bubbles are easily generated between the film glue 2 and the plate 1. Therefore, in this embodiment, a supporting roller 7 is provided between the lower film pressing wheel 4 and the second guide wheel 6. The seats at both ends of the supporting roller 7 are installed by means of long holes, so that the supporting roller 7 can adjust the height, and then the supporting force of the supporting roller 7 on the plate 1 from the bottom can be adjusted, so that the plate 1 has an upward tensioning force behind the lamination, and combined with the force of the plate 1 at the lower film pressing wheel 4, the plate 1 and the film glue 2 at the film pressing can be made to fit closely through debugging, thereby solving the problem of bubbles.
[0032] As a preferred solution of this embodiment, a diffuse reflection switch can be provided between the first film guide roller 10 and the second film guide roller 11 to detect the film glue 2. If the film glue 2 breaks, a timely warning can be issued.
[0033] In this embodiment, the pneumatic film pressing assembly 8 provided is driven by a cylinder. Through the flipping structure, the rubber film pressing roller 85 can be pressed against the film pressing lower wheel 4. The pneumatic method is convenient for adjusting the pressing force, and after the film glue 2 is used up, the rubber film pressing roller 85 can be lifted to leave operating space for replacing the new film glue 2.
[0034] refer to Figure 3 , Figure 4As shown, the specific structure of the pneumatic film pressing assembly 8 is as follows: it includes a cylinder 82, a cylinder seat 81, a connecting seat 83, a connecting plate 84 and a support shaft 86, wherein the cylinder seat 81 is fixed on the bracket plate 3, one end of the cylinder 82 is hingedly connected to the cylinder seat 81, and the output shaft of the other end is hingedly connected to the connecting seat 83, there are two connecting plates 84, which are arranged in parallel, the connecting seat 83 is connected to the upper part of the connecting plate 84, the rear end of the connecting plate 84 is installed on the support shaft 86 through a bearing, and the other end is provided with a film pressing roller support shaft 87, and the rubber film pressing roller 85 is installed on the film pressing roller support shaft 87 through a bearing 88. When the cylinder 82 moves in a telescopic motion, the connecting plate 84 is driven to flip around the support shaft 86 as the center, thereby driving the rubber film pressing roller 85 to move. During the film laminating process, the rubber film pressing roller 85 is pressed downward onto the film pressing lower wheel 4, and can be lifted up when the film glue is replaced.
Claims
1. A coating device, comprising a support plate, characterized in that: A first material guide wheel, a second material guide wheel, a film hanging roller, a lower film pressing wheel and a pneumatic film pressing assembly are arranged on one side of the bracket plate, wherein the first material guide wheel and the second material guide wheel are respectively arranged at the front end and the rear end of one side of the bracket plate for guiding the plate, and the lower film pressing wheel is arranged between the first material guide wheel and the second material guide wheel, and the film glue raw material is installed on the film hanging roller, and the film glue is guided to the top of the lower film pressing wheel through the first film guide wheel and the second film guide wheel, and the pneumatic film pressing assembly is arranged on one side of the lower film pressing wheel, and the pneumatic film pressing assembly includes a rubber film pressing roller that can apply force toward the lower film pressing wheel.
2. The coating device according to claim 1, characterized in that: The first guide wheel is higher than the second guide wheel in height direction, so that the plate is transported obliquely downward and passes over the lower laminating wheel.
3. The coating device according to claim 1, characterized in that: The film hanging roller is arranged on the top of one side of the support plate, and the pneumatic film pressing assembly is arranged on the upper rear part of the lower film pressing wheel.
4. The coating device according to claim 1, characterized in that: The first guide wheel and the second guide wheel are both provided with guide grooves for guiding the plates.
5. The coating device according to claim 1, characterized in that: A supporting roller is arranged between the film pressing lower wheel and the second material guiding wheel, and the position of the supporting roller is adjustable in the height direction.
6. The coating device according to claim 1, characterized in that: A diffuse reflection switch for detecting the film glue raw material is arranged between the first film guiding wheel and the second film guiding wheel.
7. The coating device according to claim 1, characterized in that: The pneumatic lamination assembly comprises a cylinder, and the rubber lamination roller is driven to move by the cylinder.
8. The coating device according to claim 7, characterized in that: The pneumatic film pressing assembly also includes a cylinder seat, a connecting seat, a connecting plate and a supporting shaft. The cylinder seat is fixedly mounted on the bracket plate, one end of the cylinder is hingedly connected to the cylinder seat, and the output shaft at the other end is hingedly connected to the connecting seat. The connecting seat is fixedly connected to the connecting plate, one end of the connecting plate is rotatably matched with the supporting shaft, and the other end is mounted with the rubber film pressing roller.
9. The coating device according to claim 8, characterized in that: There are two connecting plates arranged in parallel, the connecting seat is connected to the upper parts of the two connecting plates, a film pressing roller support shaft is arranged between the two connecting plates, and the rubber film pressing roller is installed on the film pressing roller support shaft through a bearing.