Vertical type flower cutting machine

By designing a vertical flower cutting machine, using a cylindrical bottom knife and a serrated flower cutting blade, combined with a transmission chain and a swing cylinder, automated intelligent processing is realized, solving the problems of complex control and high accuracy requirements in the existing technology, and reducing the Production cost.

CN222513057UActive Publication Date: 2025-02-21JIANGSU HAIFANG INTELLIGENT MASCH CO LTD
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Patent Information

Application Number
CN202323583734.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-02-21
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

When processing patterns, existing hair shearing machines have complex control procedures and high accuracy requirements, which increases production costs.

Method used

A vertical flower cutting machine is designed, using a cylindrical bottom knife and a serrated cutting blade. The bottom knife is driven to rotate through a transmission chain, and combined with a swing cylinder and a adjustment seat to achieve automatic processing.

Benefits of technology

The fabric is supported by the scissor blade on the surface of the bottom knife, causing the fluff fibers to enter the blade upright, improving processing reliability, realizing automated and intelligent processing, and reducing the accuracy requirements for control equipment.

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Abstract

The utility model relates to the technical field of pattern shearing machines, in particular to a vertical pattern shearing machine which comprises a machine body, a cloth falling frame and a feeding device, the cloth falling frame and the feeding device are arranged on the two sides of the machine body, a pattern shearing device is arranged in the middle of the machine body and comprises a circular knife, a dead knife and a flat knife, an adjusting seat is arranged on one side of the circular knife, and a supporting seat is arranged on the lower side of the dead knife. A fixed seat is arranged on one side of the flat cutter; the circular knife abuts against the flat knife, the bottom knife is cylindrical, a pattern cutting blade is arranged on the outer curved surface of the bottom knife, a chain wheel is arranged on one side of the bottom knife, and a transmission chain is arranged on the chain wheel in a sleeving mode. The cylindrical dead knife is adopted, fabric cloth is supported by the pattern cutting blade on the surface of the dead knife, the break angle of the tip end of the pattern cutting blade can be rapidly bent and turned, the tension of the inner layer and the outer layer is changed, so that fluff fibers vertically enter the knife edge, the processing reliability is improved, and automatic intelligent processing is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of flower shearing machines, in particular to a vertical flower shearing machine. Background Art

[0002] After weaving, untwisting or raising, the lengths of the fibers on the surface of velvet fabrics are different, and sometimes the velvet needs to be cut evenly; or the surface loops of knitted terry fabrics need to be cut and evenly cut, which is the purpose of the shearing machine.

[0003] The shearing process can generally be divided into pre-shearing (initial shearing), final (fine shearing) and fancy shearing. Pre-shearing can reduce the pressure of one-time shearing for final shearing and ensure the quality of final shearing. Fancy shearing is to cut the suede into the required pattern, which mainly depends on the type of knife.

[0004] In the prior art, when processing patterns, the shearing effect and style are generally changed by changing the shape of the blade, or the support knife is designed to be different units that can control the height, so as to cut out suede with different patterns. This processing equipment has a complex control program and high requirements on the accuracy of the control equipment, which increases the production cost. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a vertical flower shearing machine.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A vertical flower shearing machine comprises a machine body and a cloth drop frame and a feeding device arranged on both sides of the machine body, a flower shearing device is arranged in the middle of the machine body, the flower shearing device comprises a round knife, a bottom knife and a flat knife, an adjustment seat is arranged on one side of the round knife, a support seat is arranged on the lower side of the bottom knife, and a fixed seat is arranged on one side of the flat knife; the round knife abuts against the flat knife, the bottom knife is cylindrical, a flower shearing blade is arranged on the outer curved surface of the bottom knife, a sprocket is arranged on one side of the bottom knife, and a transmission chain is sleeved on the sprocket.

[0008] Preferably, spiral blades are evenly arranged on the side curved surface of the circular knife, and the number of the spiral blades is 38 to 44.

[0009] Preferably, the spiral blades abut against the flat blades and are staggered and cross-distributed.

[0010] Preferably, the flower-cutting blade is serrated, and the flower-cutting blade is provided in multiple groups and is evenly arranged on the outside of the base knife.

[0011] Preferably, a control motor is provided on one side of the fuselage, a driving sprocket is provided on the output shaft of the control motor, and the transmission chain is in meshing contact with the driving sprocket.

[0012] Preferably, a swing cylinder is provided at the bottom of the support seat, and the swing cylinder is movably connected to the fuselage.

[0013] The beneficial effects of the utility model are:

[0014] Compared with the prior art, the utility model adopts a cylindrical bottom knife, and the fabric is supported by the shearing blade on the surface of the bottom knife. The fabric can bend sharply at the corner of the tip of the shearing blade, and the tension of the inner and outer layers changes so that the fluff fibers stand upright and enter the blade, thereby improving processing reliability and realizing automated processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a three-dimensional structural schematic diagram of a vertical flower shearing machine proposed by the utility model;

[0016] Figure 2 for Figure 1 A local enlarged schematic diagram of the middle A;

[0017] Figure 3 This is a schematic diagram of the bottom knife structure of a vertical flower shearing machine proposed by the utility model;

[0018] Figure 4 This is a schematic diagram of the main structure of a vertical flower shearing machine proposed by the utility model;

[0019] Figure 5 for Figure 4 A local enlarged schematic diagram of point B in the middle.

[0020] In the figure: 1, machine body; 2, cloth drop rack; 3, flower cutting device; 30, swing cylinder; 31, support seat; 32, round knife; 33, adjustment seat; 34, bottom knife; 341, flower cutting blade; 35, flat knife; 4, feeding device. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-5A vertical flower shearing machine comprises a machine body 1 and a cloth drop frame 2 and a feeding device 4 arranged on both sides of the machine body 1. A flower shearing device 3 is arranged in the middle of the machine body 1. The flower shearing device 3 comprises a round knife 32, a bottom knife 34 and a flat knife 35. Spiral blades are evenly arranged on the side curved surface of the round knife 32. The number of spiral blades is 38 to 44. The spiral blades are against the flat knife 35 and are staggered and cross-distributed. Since the spiral blades and the flat knife 35 form an inclination angle, the shearing force can be decomposed into a tangential effective force and an axial sliding force. The file pattern on the blade can effectively prevent the axial slippage of the fiber. An adjustment seat 33 is provided on one side of the circular knife 32. A telescopic cylinder is provided on the adjustment seat 33 for adjusting the height of the circular knife 32. A support seat 31 is provided on the lower side of the bottom knife 34. The bottom knife 34 is rotatably connected to the support seat 31. A swing cylinder 30 is provided at the bottom of the support seat 31. The swing cylinder 30 is movably connected to the fuselage 1 and is used to adjust the angle of the support seat 31 to make the bottom knife 34 approach or move away from the circular knife 32. A fixed seat is provided on one side of the flat knife 35.

[0023] The circular knife 32 is against the flat knife 35, the bottom knife 34 is cylindrical, and the outer curved surface of the bottom knife 34 is provided with a cutting blade 341, and the cutting blade 341 is serrated. There are multiple groups of cutting blades 341, and they are evenly arranged on the outside of the bottom knife 34, which is convenient for stretching the cloth and cutting out patterns. A sprocket is provided on one side of the bottom knife 34, and a transmission chain is sleeved on the sprocket. A control motor is provided on one side of the fuselage 1, and a driving sprocket is provided on the output shaft of the control motor. The transmission chain is in meshing contact with the driving sprocket. The control motor controls the rotation of the sprocket through the transmission chain, thereby driving the bottom knife 34 to rotate, which is convenient for processing different patterns.

[0024] The fabric is supported by the shearing blade 341 on the surface of the bottom knife 34, and the fabric can bend sharply at the corner of the tip of the shearing blade 341. The tension of the inner and outer layers changes, so that the fluff fibers stand upright and enter the blade, thereby improving the processing reliability. There is no need to configure high-performance control equipment, and the control accuracy requirement is low. Simple control through a single-chip microcomputer can achieve automated intelligent processing.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vertical shearing machine, comprising a machine body (1) and a cloth drop frame (2) and a feeding device (4) arranged on both sides of the machine body (1), characterized in that: A flower cutting device (3) is provided in the middle of the machine body (1), and the flower cutting device (3) comprises a round knife (32), a bottom knife (34) and a flat knife (35); an adjusting seat (33) is provided on one side of the round knife (32), a supporting seat (31) is provided on the lower side of the bottom knife (34), and a fixing seat is provided on one side of the flat knife (35); The circular knife (32) and the flat knife (35) are against each other, the bottom knife (34) is cylindrical, the outer curved surface of the bottom knife (34) is provided with a cutting blade (341), and a sprocket is provided on one side of the bottom knife (34), and a transmission chain is sleeved on the sprocket.

2. A vertical flower shearing machine according to claim 1, characterized in that: The side curved surface of the circular knife (32) is evenly provided with spiral blades, and the number of the spiral blades is 38 to 44.

3. A vertical flower shearing machine according to claim 2, characterized in that: The spiral blades and the flat blades (35) abut against each other and are staggered and cross-distributed.

4. A vertical flower shearing machine according to claim 1, characterized in that: The flower-cutting blades (341) are serrated, and a plurality of groups of the flower-cutting blades (341) are evenly arranged on the outside of the bottom knife (34).

5. A vertical flower shearing machine according to claim 4, characterized in that: A control motor is provided on one side of the machine body (1); a driving sprocket is provided on the output shaft of the control motor; and the transmission chain is in meshing contact with the driving sprocket.

6. A vertical flower shearing machine according to claim 1, characterized in that: A swing cylinder (30) is provided at the bottom of the support seat (31), and the swing cylinder (30) is movably connected to the fuselage (1).