Template pouring device for thick fireproof coating construction

By designing a formwork filling device with support mechanism, infusion mechanism and adjustment mechanism, the problem of existing formwork cannot be disassembled and reused, and the reusable formwork and the reduction of construction costs are achieved.

CN222513358UActive Publication Date: 2025-02-21ANHUI ZHONGHAN CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202420717895.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-02-21
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing formwork infusion device for thick fireproof coating construction cannot be disassembled and reused, resulting in high construction costs.

Method used

A template filling device including a support mechanism, a filling mechanism and a adjustment mechanism is designed. Through the cooperation of fixed seat, moving seat, upper template, lower template, stepper motor, adjustment screw and pump, the reusable use of the template is achieved.

Benefits of technology

The reuse of the template is realized, reducing the cost of infusion construction of thick fire-resistant coating formwork.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a template pouring device for thick fireproof coating construction. Belongs to the field of steel structure fireproof coatings. According to the technical key points, the device comprises a supporting mechanism, the supporting mechanism comprises a fixed seat, a movable seat is arranged on one side of the fixed seat, side plates are symmetrically and fixedly connected to the top of the fixed seat and the top of the movable seat, two-way screws are rotationally connected between the two side plates on the same side, and supporting plates are symmetrically connected to the outer sides of the two-way screws in a threaded mode; the pouring mechanism comprises a lower mold plate arranged between the fixed seat and the movable seat, the top of the lower mold plate abuts against an upper mold plate matched with the lower mold plate, and the two sides of the lower mold plate and the two sides of the upper mold plate are fixedly connected with connecting plates; the utility model aims to provide a template pouring device for thick fireproof coating construction. The method is used for reducing the pouring construction cost of the thick fireproof coating template.
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Description

Technical Field

[0001] The utility model relates to the field of fireproof coatings for steel structures, in particular to a template pouring device for the construction of thick fireproof coatings. Background Art

[0002] Thick steel structure fire retardant coating refers to a coating with a thickness greater than 7mm and less than 45mm, a granular surface, low density, low thermal conductivity, and a fire resistance limit of more than 2h. Since thick fire retardant coatings are mostly composed of inorganic materials, their fire retardant performance is stable and the long-term use effect is good, but the particles of the coating components are large and the coating appearance is uneven, affecting the overall beauty of the building. Therefore, most of them are used in structural concealed projects. This type of fire retardant coating uses the granular surface of the material, low density, low thermal conductivity or the heat absorption of the material in the coating to delay the temperature rise of the steel and protect the steel in a fire.

[0003] The current template pouring device for thick fire retardant coating construction, as described in the patent with announcement number CN104775596B, includes the following steps: (1) using the template to cover the surface of the steel structure, reserving a pouring space according to the thickness of the fire retardant coating, and reserving a pouring port at the closed part of the template; (2) pouring the fire retardant coating into the pouring port, and pouring the fire retardant coating along the pouring space to fill it densely; (3) closing the pouring port. A thick fire retardant coating construction device is also disclosed, including a template covering the surface of the steel structure, the template including a metal mesh and an inorganic cloth, the metal mesh is pressed on the surface of the inorganic cloth, the inorganic cloth is covered on the surface of the steel structure, and a pouring space corresponding to the thickness of the fire retardant coating is formed, and a closable pouring port is provided at the closed part of the metal mesh and the inorganic cloth.

[0004] With respect to the above-mentioned related technologies, the inventors believe that since both ends of each support frame are fixed vertically to the steel structure surface and the wire mesh by welding, the entire formwork cannot be disassembled and reused, which in turn causes a high construction cost for pouring thick fire retardant coatings. Utility Model Content

[0005] The utility model aims to provide a template pouring device for thick fire retardant coating construction to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A template pouring device for thick fire retardant coating construction, comprising:

[0008] A support mechanism, the support mechanism includes a fixed seat, a movable seat is provided on one side of the fixed seat, the tops of the fixed seat and the movable seat are symmetrically fixedly connected with side plates, two groups of side plates on the same side are rotatably connected with bidirectional screws, and the outer sides of the two groups of bidirectional screws are symmetrically threadedly connected with support plates;

[0009] A perfusion mechanism, the perfusion mechanism comprising a lower template arranged between the fixed seat and the movable seat, the top of the lower template abutting against an upper template matched thereto, both sides of the lower template and the upper template are fixedly connected with connecting plates, the inner bottom wall of the lower template is evenly fixedly connected with a plurality of support columns, the top of the upper template is evenly fixedly connected with a plurality of interconnected evaporation tubes, the other side of the top of the upper template is fixedly connected with interconnected perfusion tubes, one side of the fixed seat is fixedly connected with a pump, the output end of the pump is fixedly connected with a interconnected hose, and one end of the hose away from the pump is threadedly connected with the perfusion tube;

[0010] The adjusting mechanism comprises sliding rods symmetrically fixedly connected to the fixed seat on one side close to the moving seat, two groups of sliding rods are slidably connected to the moving seat, one end of the two groups of sliding rods away from the fixed seat is fixedly connected to a fixing plate, an adjusting screw is rotatably connected between the fixed seat and the fixing plate, the adjusting screw is threadedly connected to the moving seat, one side of the fixed seat is fixedly connected to a stepping motor, the output end of the stepping motor is fixedly connected to one end of the adjusting screw, the tops of the fixed seat and the moving seat are rotatably connected to a traction frame, one side of the traction frame is fixedly connected to a pressure rod, the opposite sides of the fixed seat and the moving seat are rotatably connected to hydraulic rods, and the output ends of the two groups of hydraulic rods are rotatably connected to the two groups of traction frames respectively.

[0011] As a further solution of the utility model: guide rods are slidably penetrated inside the two groups of support plates on the same side, and the guide rods on both sides are fixedly connected to the side plates on both sides respectively.

[0012] As a further solution of the utility model: the interior of each group of support plates is symmetrically rotatably connected with rollers, and the rollers on both sides are respectively in contact with the connecting plates on both sides.

[0013] As a further solution of the utility model: the opposite sides of the fixed seat and the movable seat are fixedly connected with a first sealing gasket, the first sealing gasket abuts against the upper template and the lower template, the bottom of the upper connecting plate is fixedly connected with a second sealing gasket, the second sealing gasket abuts against the lower connecting plate.

[0014] As a further solution of the utility model: a plurality of positioning rods are evenly and fixedly connected to the bottom of the upper connecting plate, and each group of the positioning rods slides through the lower connecting plate.

[0015] As a further solution of the utility model: a traction spring is sleeved on the outer side of each group of positioning rods, one end of each group of traction springs is fixedly connected to the lower connecting plate, and the bottom of each group of traction springs is fixedly connected to a traction block, and each group of traction blocks is respectively abutted against each group of positioning rods.

[0016] As a further solution of the utility model: the outer sides of the two groups of pressure rods are rotatably connected with rollers, and the two groups of rollers are in contact with the upper template.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] After the utility model adopts the above structure, through the mutual cooperation of the fixed seat, the movable seat, the upper template, the lower template, the stepper motor, the adjusting screw and the pump, after the steel is placed in the interior of the lower template, the support column can provide support for the steel, and after the upper template covers the upper template, the stepper motor can be started, so that the stepper motor drives the adjusting screw to rotate, thereby driving the movable seat and the fixed seat to press against the two ends of the fixed seat and the movable seat, and then it only needs to start the pump to extract the fire retardant coating into the interior of the upper template and the lower template, so as to wrap the steel, and demold it after the fire retardant coating is formed, so that the entire template can be reused, reducing the cost of pouring construction of thick fire retardant coating templates. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described in detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.

[0020] Figure 1 The present invention is a structural schematic diagram of a template pouring device for the construction of thick fire retardant coatings.

[0021] Figure 2 A template pouring device for thick fire retardant coating construction Figure 1 Schematic diagram of the A part structure.

[0022] Figure 3 This is a structural schematic diagram from another perspective of a template pouring device for the construction of thick fire retardant coatings.

[0023] Figure 4 The present invention is a structural cross-sectional view of an upper formwork in a formwork pouring device for the construction of thick fire retardant coatings.

[0024] In the figure: 1. supporting mechanism; 101. fixed seat; 102. moving seat; 103. supporting plate; 104. bidirectional screw; 105. guide rod; 106. roller; 107. side plate; 108. first sealing gasket; 2. perfusion mechanism; 201. upper template; 202. lower template; 203. evaporating tube; 204. pump; 205. hose; 206. perfusion tube; 207. connecting plate; 208. second sealing gasket; 209. positioning rod; 210. traction block; 211. traction spring; 212. supporting column; 3. adjusting mechanism; 301. stepping motor; 302. sliding rod; 303. fixed plate; 304. adjusting screw; 305. traction frame; 306. hydraulic rod; 307. pressure rod; 308. roller. DETAILED DESCRIPTION

[0025] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0026] See also Figure 1-4 A template pouring device for thick fire retardant coating construction includes a support mechanism 1, which includes a fixed seat 101, a movable seat 102 is provided on one side of the fixed seat 101, and the tops of the fixed seat 101 and the movable seat 102 are symmetrically fixedly connected with side plates 107, and two groups of side plates 107 on the same side are rotatably connected with bidirectional screws 104, and the side plates 107 are arranged to support the bidirectional screws 104. The outer sides of the two groups of bidirectional screws 104 are symmetrically threaded with support plates 103, and the bidirectional screws 104 can drive the two groups of support plates 103 on the same side to move relative to or away from each other when rotating, so as to adjust the spacing between the two groups of support plates 103 on the same side. A guide rod 105 is slidably penetrated inside the two groups of support plates 103 on the same side, and the guide rods 105 on both sides are fixedly connected to the side plates 107 on both sides, respectively, and the guide rods 105 are arranged to guide the movement of the support plates 103.

[0027] The pouring mechanism 2 includes a lower template 202 disposed between the fixed seat 101 and the movable seat 102. The top of the lower template 202 abuts against the matching upper template 201. The space formed by the upper template 201 and the lower template 202 is used to accommodate the steel. The lower template 202 and the upper template 201 are both fixedly connected with connecting plates 207 on both sides, so that the support plate 103 can provide support for the connecting plate 207, thereby achieving the function of supporting the lower template 202. The bottom of the upper connecting plate 207 is fixedly connected with a second sealing gasket 208, and the second sealing gasket 208 abuts against the lower connecting plate 207. The second sealing gasket 208 can seal the gap between the two groups of connecting plates 207 to reduce the probability of leakage of the fire retardant coating. A plurality of positioning rods 209 are evenly and fixedly connected to the bottom of the upper connecting plate 207 , and each group of positioning rods 209 slides through the lower connecting plate 207 . The arrangement of the positioning rods 209 can play a guiding and positioning role during the closing process of the upper mold plate 201 and the lower mold plate 202 .

[0028] The outer side of each group of positioning rods 209 is sleeved with a traction spring 211, one end of each group of traction springs 211 is fixedly connected to the lower connecting plate 207, and the bottom of each group of traction springs 211 is fixedly connected with a traction block 210, and each group of traction blocks 210 abuts against each group of positioning rods 209. Specifically, the traction spring 211 is in a stretched state, so that after the downward pressure on the movable seat 102 stops, the traction spring 211 recovers its deformation, thereby pulling the traction block 210, the positioning rod 209 and the upper template 201 to move upward, thereby realizing automatic mold opening. The interior of each group of support plates 103 is symmetrically connected with rollers 106, and the rollers 106 on both sides are in contact with the connecting plates 207 on both sides respectively. The setting of the rollers 106 can reduce the wear between the connecting plate 207 and the support plate 103.

[0029] The inner bottom wall of the lower template 202 is evenly fixedly connected with a plurality of support columns 212. The setting of the support columns 212 can provide support for the steel. After demoulding, the holes formed by the support columns 212 can be filled with fire retardant coating. The top of the upper template 201 is evenly fixedly connected with a plurality of interconnected evaporation tubes 203. The setting of the evaporation tubes 203 facilitates the evaporation of water in the fire retardant coating, thereby facilitating the solidification of the fire retardant coating. The other side of the top of the upper template 201 is fixedly connected with a connected perfusion pipe 206. One side of the fixed seat 101 is fixedly connected with a pump 204. The output end of the pump 204 is fixedly connected with a connected hose 205. The end of the hose 205 away from the pump 204 is threadedly connected to the perfusion pipe 206. The setting of the pump 204 is used to extract the fire retardant coating into the inside of the hose 205 when starting the work, and then discharge it into the inside of the lower template 202 and the upper template 201 through the perfusion pipe 206.

[0030] The adjustment mechanism 3 includes a sliding rod 302 symmetrically fixedly connected to the fixed seat 101 near the moving seat 102. Both sets of sliding rods 302 are slidably connected to the moving seat 102, and the sliding rod 302 can guide the movement of the moving seat 102. The ends of the two sets of sliding rods 302 away from the fixed seat 101 are fixedly connected with a fixed plate 303, and an adjusting screw 304 is rotatably connected between the fixed seat 101 and the fixed plate 303. The adjusting screw 304 is threadedly connected to the moving seat 102. A stepper motor 301 is fixedly connected to one side of the fixed seat 101, and the output end of the stepper motor 301 is fixedly connected to one end of the adjusting screw 304. The stepper motor 301 can drive the adjusting screw 304 to rotate when starting the work, and the adjusting screw 304 can drive the moving seat 102 to move when rotating to adapt to steels of different lengths. The first sealing gasket 108 is fixedly connected to the opposite sides of the fixed seat 101 and the movable seat 102. The first sealing gasket 108 abuts against the upper template 201 and the lower template 202. The first sealing gasket 108 can seal the gap between the movable seat 102 and the fixed seat 101 and the upper template 201 and the lower template 202 to reduce the probability of leakage of the fire retardant coating.

[0031] The tops of the fixed seat 101 and the movable seat 102 are both rotatably connected to the traction frame 305, and a pressure rod 307 is fixedly connected to one side of the traction frame 305. The opposite sides of the fixed seat 101 and the movable seat 102 are both rotatably connected to the hydraulic rod 306. The output ends of the two groups of hydraulic rods 306 are respectively rotatably connected to the two groups of traction frames 305. When the hydraulic rod 306 is started, the traction frame 305 and the pressure rod 307 can be pulled to rotate, so that the upper template 201 can be pressed to achieve the mold closing operation. The outer sides of the two groups of pressure rods 307 are both rotatably connected to the rollers 308, and the two groups of rollers 308 are both in contact with the upper template 201. The setting of the rollers 308 can separate the pressure rod 307 from the upper template 201 to reduce the probability of wear between the pressure rod 307 and the upper template 201.

[0032] When in use, the matching fixed seat 101 and movable seat 102 are selected according to the specifications of the steel to be constructed, and then the stepper motor 301 is started, so that the stepper motor 301 can drive the adjusting screw 304 to rotate when starting work, and the adjusting screw 304 can drive the sliding rod 302 under the movable seat 102 to slide when rotating, until the distance between the movable seat 102 and the fixed seat 101 is adjusted to be longer than the length of the steel, and then the bidirectional screws 104 on both sides are rotated, so that the bidirectional screws 104 can drive the support plates 103 on both sides to move relative to or relative to each other when rotating. The lower template 202 is then hoisted to the top of the support plate 103 so that each group of rollers 106 can support the connecting plates 207 on both sides of the lower template 202. The steel is then hoisted to the inside of the lower template 202 so that each group of support columns 212 can support the steel. The upper template 201 is then hoisted so that each group of positioning rods 209 penetrates the lower connecting plate 207. The hydraulic rods 3 on both sides can then be activated. 06, so that the hydraulic rod 306 extends to drive the traction frame 305 and the pressure rod 307 on both sides to rotate, so that the roller 308 presses the upper template 201 downward until the second sealing gasket 208 is tightly against the lower connecting plate 207, thereby sealing the gap between the upper template 201 and the lower template 202, and at the same time, the positioning rod 209 pushes the upper template 201 to move downward, and the upper template 201 is pushed and stretched, and then the stepping motor 301 can be started again, thereby driving the moving seat 102 to move to one side of the fixed seat 101, until the second sealing gasket 208 and the lower connecting plate 207 on both sides are tightly pressed. A sealing gasket 108 is pressed against both sides of the upper template 201 and the lower template 202, and then the hose 205 and the perfusion pipe 206 can be screwed and fixed, and then the input end of the pump 204 is connected to the fire retardant coating, and the pump 204 is started, so that when the pump 204 starts working, the fire retardant coating can be discharged to the inside of the upper template 201 and the lower template 202 through the hose 205 and the perfusion pipe 206, thereby wrapping the outside of the steel, so as to realize the construction of thick fire retardant coating on the steel, and after the coating solidifies, a fire retardant coating can be formed on the outer wall of the steel.

[0033] The above embodiments are preferred implementation modes of the present invention and are only used to facilitate the explanation of the present invention. They are not intended to limit the present invention in any form. Any person with ordinary knowledge in the relevant technical field, if they do not depart from the scope of the technical features of the present invention, can make equivalent embodiments by partial changes or modifications to the technical contents disclosed in the present invention, and they still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.

Claims

1. A template pouring device for thick fire retardant coating construction, characterized in that: include A support mechanism (1), the support mechanism (1) comprising a fixed seat (101), a movable seat (102) being provided on one side of the fixed seat (101), the tops of the fixed seat (101) and the movable seat (102) being symmetrically fixedly connected with side plates (107), two groups of the side plates (107) on the same side being rotatably connected with bidirectional screws (104), and the outer sides of the two groups of bidirectional screws (104) being symmetrically threadedly connected with support plates (103); The pouring mechanism (2) comprises a lower template (202) arranged between the fixed seat (101) and the movable seat (102), the top of the lower template (202) is in contact with a matching upper template (201), both sides of the lower template (202) and the upper template (201) are fixedly connected with connecting plates (207), the inner bottom wall of the lower template (202) is evenly fixedly connected with a plurality of support columns (212), and the A connected evaporation pipe (203) is fixedly connected to one side of the top of the upper template (201), a connected perfusion pipe (206) is fixedly connected to the other side of the top of the upper template (201), a pump (204) is fixedly connected to one side of the fixed seat (101), a connected hose (205) is fixedly connected to the output end of the pump (204), and one end of the hose (205) away from the pump (204) is threadedly connected to the perfusion pipe (206); The adjusting mechanism (3) comprises sliding rods (302) symmetrically fixedly connected to the fixed seat (101) on one side close to the moving seat (102), two groups of sliding rods (302) are both slidably connected to the moving seat (102), one end of the two groups of sliding rods (302) away from the fixed seat (101) is fixedly connected to a fixing plate (303), an adjusting screw (304) is rotatably connected between the fixed seat (101) and the fixing plate (303), the adjusting screw (304) is threadedly connected to the moving seat (102), and the fixed seat ( A stepper motor (301) is fixedly connected to one side of the fixed seat (101), the output end of the stepper motor (301) is fixedly connected to one end of the adjusting screw (304), the tops of the fixed seat (101) and the movable seat (102) are both rotatably connected to a traction frame (305), one side of the traction frame (305) is fixedly connected to a pressure rod (307), the opposite sides of the fixed seat (101) and the movable seat (102) are both rotatably connected to hydraulic rods (306), and the output ends of two groups of the hydraulic rods (306) are respectively rotatably connected to the two groups of the traction frames (305).

2. A template pouring device for thick fire retardant coating construction according to claim 1, characterized in that: A guide rod (105) is slidably penetrated inside the two groups of support plates (103) on the same side, and the guide rods (105) on both sides are fixedly connected to the side plates (107) on both sides respectively.

3. A template pouring device for thick fire retardant coating construction according to claim 1, characterized in that: The interior of each group of support plates (103) is symmetrically rotatably connected with rollers (106), and the rollers (106) on both sides are in contact with the connecting plates (207) on both sides respectively.

4. A template pouring device for thick fire retardant coating construction according to claim 1, characterized in that: The fixed seat (101) and the movable seat (102) are fixedly connected to opposite sides with a first sealing gasket (108), the first sealing gasket (108) abuts against the upper mold plate (201) and the lower mold plate (202), and the bottom of the upper connecting plate (207) is fixedly connected with a second sealing gasket (208), the second sealing gasket (208) abuts against the lower connecting plate (207).

5. A template pouring device for thick fire retardant coating construction according to claim 1, characterized in that: A plurality of positioning rods (209) are evenly and fixedly connected to the bottom of the upper connecting plate (207), and each group of the positioning rods (209) slides through the lower connecting plate (207).

6. A template pouring device for thick fire retardant coating construction according to claim 5, characterized in that: A traction spring (211) is sleeved on the outer side of each group of the positioning rods (209), one end of each group of the traction springs (211) is fixedly connected to the lower connecting plate (207), and a traction block (210) is fixedly connected to the bottom of each group of the traction springs (211), and each group of the traction blocks (210) is respectively in contact with each group of the positioning rods (209).

7. A template pouring device for thick fire retardant coating construction according to claim 1, characterized in that: The outer sides of the two groups of pressure rods (307) are rotatably connected with rollers (308), and the two groups of rollers (308) are in contact with the upper template (201).

Citation Information

Patent Citations

  • Construction method and device of thick fireproof coating

    CN104775596B