Alkali dissolving tank for baking soda production

By designing a dust collection device for alkali-refining tanks including collection boxes, bag dust collectors and dust reduction tanks, the problem of dust cannot be effectively collected and recovered in the prior art has been solved, which significantly reduces environmental pollution and waste of raw materials, and improves dust removal efficiency .

CN222518147UActive Publication Date: 2025-02-25HENAN JINDADI CHEM IND CO LTD
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Patent Information

Application Number
CN202420398496.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-25
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

The existing purification devices installed in alkaline troughs cannot effectively collect and recover irritating dust, resulting in environmental pollution and waste of raw materials.

Method used

A alkaline trough for baking soda production is designed, including a alkaline trough body and a dust collection device. The dust collection device consists of a collection box, a bag dust collector and a dust reduction tank. The dust is collected through the vacuum cleaner and air hole system and then sent back into the alkaline trough.

Benefits of technology

It effectively reduces the leakage of dust during alkali feed, reduces environmental pollution and waste of raw materials, and improves dust removal efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222518147U_ABST
Patent Text Reader

Abstract

The utility model discloses an alkali melting tank for baking soda production, which comprises an alkali melting tank body and a dust collecting device, an inverted socket is arranged in a feed port above the alkali melting tank body, a collecting box is arranged around the peripheral side wall of the feed port, and the collecting box is communicated with the feed port through an air hole; the dust collecting device comprises a box body, a bag-type dust collector and a dust falling tank, a collecting box is communicated with an air inlet of the bag-type dust collector through an air pipe and a dust collector, the bag-type dust collector is installed above the box body, a discharging opening of the bag-type dust collector is formed in the box body, the dust falling tank is installed below the box body, and materials guided out of the discharging opening enter an inlet in the upper portion of the dust falling tank through a material distributing mechanism; a stirring assembly and a spraying assembly are arranged in the dust falling tank, and a scraping assembly is movably arranged close to the inner wall of the dust falling tank; a slurry outlet in the bottom of the dust falling tank is communicated with the alkali dissolving tank body through a pump set. The device can be used for effectively collecting and treating dust generated during feeding and alkalifying, and the collected dust is fed into the alkalifying tank again after falling dust, so that the waste of raw materials is remarkably reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of baking soda production equipment, in particular to a alkali tank for baking soda production. Background Art

[0002] As a basic chemical raw material, food additive and pharmaceutical product, baking soda has a wide range of applications. In baking soda production and processing, heavy alkali is alkali-treated in the alkali-treatment tank and then sent to the wet decomposition tower. After being heated by low-pressure steam, the heavy alkali is decomposed into sodium carbonate solution, and then sent to the carbonization tower for carbonization reaction to produce baking soda.

[0003] When tons of alkali raw materials are put into the alkali-making tank for alkali-making, a large amount of dust will be generated. Workers who come into direct contact with the dust may suffer skin and eye burns and other injuries. Generally, a purification and collection device is set at the feed port of the alkali-making tank. However, the purification device installed in the existing alkali-making tank cannot effectively collect the irritating dust and recycle the materials, causing serious environmental pollution and waste of raw materials. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model aims to provide a alkali-making tank for baking soda production. The device can effectively collect and treat the dust generated during the alkali-making process, and send the collected dust back into the alkali-making tank after dust reduction, thereby significantly reducing the waste of raw materials.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A alkali-removing tank for baking soda production comprises a alkali-removing tank body and a dust collecting device, wherein an inverted insertion port is arranged in a feed port above the alkali-removing tank body, a collecting box is arranged around the outer peripheral side wall of the feed port, and the collecting box is connected with the feed port through an air hole; the dust collecting device comprises a box body, a bag dust collector and a dust suppression tank, the collecting box is connected with the air inlet of the bag dust collector through an air pipe and a dust collector, the bag dust collector is installed above the box body and its discharge port is arranged in the box body, the dust suppression tank is installed below the box body, and the material discharged from the discharge port enters the inlet above the dust suppression tank through a material dividing mechanism; a stirring assembly and a spraying assembly are arranged in the dust suppression tank, and a scraping assembly is movably arranged close to the inner wall of the dust suppression tank; a slurry outlet and a clean discharge port are arranged at the bottom of the dust suppression tank, and the slurry outlet is connected with the alkali-removing tank body through a pump group; control valves are installed at the slurry outlet and the clean discharge port.

[0007] Preferably, the material dividing mechanism includes a material dividing block and a material guide plate. The material dividing block is conical in design, and the tip of the material dividing block is installed upward on the dust suppression tank below the discharge port; the material guide plate is arranged circumferentially around the material dividing block and is fixedly installed downwardly at an angle between the inner wall of the box body and the inlet.

[0008] Preferably, the inlet is opened circumferentially around the upper side wall of the dust suppression tank; and the guide plate is bucket-shaped and fixedly connected to the inlet.

[0009] Preferably, the material distribution mechanism further comprises a vibrator, which is installed in the material distribution block.

[0010] Preferably, a vibrator is also installed at the bottom of the guide plate.

[0011] Preferably, the stirring assembly includes a rotating shaft, a rotating rod and a paddle. The rotating shaft is installed at the bottom of the dust suppression tank and is connected to the motor power at the bottom of the tank. The middle part of the rotating rod is vertically fixed to the rotating shaft, and the paddle is installed on the rotating rod.

[0012] Preferably, the spray assembly includes a rotating disk and a spray head, and the top of the spray head is rotatably installed in the middle of the top of the dust suppression tank through the rotating disk.

[0013] Preferably, the scraper assembly comprises a scraper plate and a scraper blade, the scraper blade is mounted on the side of the scraper plate close to the inner wall of the dust suppression tank, and the other side of the scraper plate is vertically mounted on the end of the rotating rod.

[0014] Preferably, the scraper is horizontally provided with a sliding groove, a slot hole is opened at the side end of the sliding groove, a limit block is fixedly provided at the end of the rotating rod that passes through the slot hole and extends into the sliding groove, the limit block is slidably arranged inside the sliding groove, a spring is provided in the sliding groove, and the spring abuts against the side end of the limit block.

[0015] The beneficial effects of the utility model are:

[0016] 1. When the vacuum cleaner is in operation, negative pressure is formed in the collection box. After the raw alkali is added into the alkali tank through the feed port, the dust enters the collection box through the air holes, and is introduced into the bag dust collector through the air pipe and the vacuum cleaner for dust collection, thereby effectively reducing the environmental pollution caused by the leakage of dust during the alkali feeding.

[0017] 2. When the bag filter is cleaning, the collected dust is discharged from the discharge port. The material can be evenly guided to the surroundings of the dividing block through the guide distribution of the dividing block. The material passes downward through the guide plate and enters the dust suppression tank from the feed port of the dust suppression tank. The material distribution and guidance of the dividing block and the guide plate make the material entering the dust suppression tank looser and the discharge more even, avoiding blockage caused by material accumulation.

[0018] 3. The vibrator is installed inside the dividing block and at the bottom of the guide plate, which can effectively avoid material accumulation on the dividing block and the guide plate, prevent material blockage and promote material transportation.

[0019] 4. The rotating disk drives the spray head to rotate and spray to moisten the alkali dust. Driven by the motor power, the rotating shaft drives the rotating rod and the paddle to rotate, so that the alkali dust is stirred into a paste, and then the paste slurry is sent into the alkali tank through the pump group, thereby effectively avoiding the pollution caused by the soda ash dust when entering the alkali tank, and improving the dust removal efficiency of the device.

[0020] 5. Under the action of the spring force, the scraper drives the scraper to slide against the inner wall of the dust reduction tank, so that the scraper and the scraper can be driven by the rotating rod to rotate, so that the scraper can effectively scrape off the slurry adhering to the inner wall of the dust reduction tank, and prevent the slurry from condensing and agglomerating on the inner wall of the dust reduction tank.

[0021] 6. When cleaning the dust suppression tank, the scraper is driven by the rotating rod to rotate and scrape the material, and the dust suppression tank can be effectively cleaned by the rotating spraying of the spray assembly. The clean water can be discharged through the clean discharge port, making the cleaning and maintenance of the dust suppression tank simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 A schematic diagram of the structure of the scraper assembly of the utility model;

[0024] Figure 3 for Figure 2 Enlarged view of point A in the middle. DETAILED DESCRIPTION

[0025] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not intended to limit the scope of use of the present invention.

[0026] like Figure 1-3 As shown, the utility model proposes a alkali-making tank for baking soda production, including an alkali-making tank body 1 and a dust collection device. An inverted insertion port 12 is provided in the feed port 11 above the alkali-making tank body 1, that is, a funnel-shaped design with an opening facing downward, which can reduce the leakage of dust through the feed port 11. A collection box 14 is provided around the outer peripheral side wall of the feed port 11. The collection box 14 is connected to the feed port 11 through air holes 13. The air holes 13 are arranged on the outer wall of the feed port 11 at equal intervals. The dust collection device includes a box body 4, a bag dust collector 3 and a dust suppression tank. The collection box 14 is connected to the air pipe 21, and the air pipe 21 is connected to the vacuum cleaner 2. The vacuum cleaner 2 is connected to the air inlet of the bag dust collector 3. When the vacuum cleaner 2 is in operation, negative pressure is formed in the collecting box 14. After the raw alkali is added into the alkali-making tank through the feed port 11, the dust enters the collecting box 14 through the air hole 13, and is then introduced into the bag filter 3 through the air pipe 21 and the vacuum cleaner 2 for dust collection, thereby effectively reducing the environmental pollution caused by the leakage of dust during the alkali-making feeding.

[0027] The bag filter 3 is installed above the box body 4, and the discharge port for discharging dust aggregates below it is arranged in the box body 4. The dust reduction tank is installed below the box body 4, and the material discharged from the discharge port enters the inlet 11 above the dust reduction tank through the dividing mechanism. Specifically, the dust reduction tank and the box body 4 are both cylindrical in design. The dividing mechanism includes a dividing block 41 and a guide plate 42. The dividing block 41 is a conical design with the tip pointing upward. The dividing block 41 is fixedly installed on the top of the dust reduction tank and corresponds to the discharge port of the bag filter 3. And the guide plate 42 is arranged circumferentially around the dividing block 41 and is fixedly installed downwardly between the inner wall of the box body 4 and the inlet 11. The inlet 11 is opened around the upper side wall of the dust reduction tank corresponding to the guide plate 42. And the guide plate 42 is also circular in design, so that the guide plate 42 is a bucket-shaped design fixedly connected to the inlet 11. When the bag filter 3 is cleaning, the collected dust is discharged from the discharge port. The material can be evenly guided to the surroundings of the material dividing block 41 through the guiding and dividing of the material dividing block 41, and the material passes downward through the material guiding plate 42 and enters the dust reduction tank from the inlet 50 of the dust reduction tank. The material dividing and guiding of the material dividing block 41 and the material guiding plate 42 make the material entering the dust reduction tank looser and the material discharge more even, thereby avoiding blockage caused by material accumulation.

[0028] The material distribution mechanism also includes a vibrator 43, which is installed inside the material distribution block 41 and at the bottom of the material guide plate 42, and can effectively avoid material accumulation on the material distribution block 41 and the material guide plate 42, prevent material blockage, and promote material transportation.

[0029] A stirring assembly and a spray assembly are provided in the dust reduction tank, and a scraper assembly 8 is provided close to the inner wall of the dust reduction tank. The stirring assembly includes a rotating shaft 72, a rotating rod 74 and a paddle 73. The rotating shaft 72 is installed at the bottom of the dust reduction tank and is connected to the motor 71 at the bottom of the tank; the middle part of the rotating rod 74 is vertically fixed to the rotating shaft 72, and the paddle 73 is installed on the rotating rod 74. The spray assembly includes a rotating disk 62 and a spray head 61. The top of the spray head 61 is rotatably installed in the middle of the top of the dust reduction tank through the rotating disk 62. The rotating disk 62 drives the spray head 61 to rotate, and can rotate and spray water in the dust reduction tank, and the spraying effect is better. The rotating disk 62 can adopt an electric rotating disk in the prior art. A slurry outlet 52 and a clean discharge outlet 51 are provided at the bottom of the dust reduction tank. The slurry outlet 52 is connected to the alkali tank body 1 through a pump group 9. And control valves are installed at the slurry outlet 52 and the clean discharge outlet 51.

[0030] The rotating disk 62 drives the spray head 61 to rotate and spray to moisten the alkali dust. Under the power of the motor 71, the rotating shaft 72 drives the rotating rod 74 and the paddle 73 to rotate, so that the alkali dust is stirred into a paste. The paste slurry is then sent into the alkali tank through the pump group 9, thereby effectively avoiding pollution caused by the soda ash dust when entering the alkali tank, thereby improving the dust removal efficiency of the device.

[0031] The scraper assembly 8 includes a scraper plate 81 and a scraper blade 82. The scraper blade 82 is vertically mounted on the scraper plate 81 near the inner wall of the dust suppression tank. The other side of the scraper plate 81 is vertically mounted on the end of the rotating rod 74. A sliding groove 810 is horizontally arranged on the scraper plate 81. A slot hole is opened at the side end of the sliding groove 810. The diameter of the slot hole is smaller than the sliding groove 810. A stop block 741 is fixed at the end of the rotating rod 74 that passes through the slot hole and extends into the sliding groove 810. The stop block 741 is slidably arranged inside the sliding groove 810. A spring 811 is arranged in the sliding groove 810. The spring 811 abuts against the side end of the stop block 741. The limit block 741 can limit the end of the rotating rod 74. Under the elastic force of the spring 811, the scraper 81 drives the scraper 82 to slide and abut against the inner wall of the dust reduction tank, so that the rotating rod 74 can drive the scraper 81 and the scraper 82 to rotate, so that the scraper 82 can effectively scrape off the slurry adhering to the inner wall of the dust reduction tank, and prevent the slurry from condensing and agglomerating on the inner wall of the dust reduction tank.

[0032] When the dust suppression tank is cleaned, the scraper 82 is driven by the rotating rod 74 to rotate and scrape the material, and the dust suppression tank can be effectively cleaned by the rotating spraying of the spray assembly. The clean water can be discharged through the cleaning discharge port 51, making the cleaning and maintenance of the dust suppression tank simpler and more convenient.

[0033] When the utility model is used, the dust generated by adding the raw alkali into the alkali-reducing tank is introduced into the bag-type dust collector 3 through the collecting box 14 and the air pipe 21 under the action of the dust collector 2 and collected centrally; when the bag-type dust collector 3 is cleaned, the collected dust is discharged from the discharge port, evenly distributed through the dividing block 41, and then guided into the dust reduction tank through the guide plate 42; the spray component in the dust reduction tank can moisten the alkali dust, and the alkali dust is stirred into a paste by cooperating with the action of the rotating component, and then the paste slurry is sent into the alkali-reducing tank through the pump group 9, which effectively avoids the pollution caused by the soda ash dust when entering the alkali-reducing tank, thereby improving the dust removal efficiency of the device.

[0034] Obviously, the embodiments described above are only some embodiments of the present application, rather than all embodiments. The preferred embodiments of the present application are given in the accompanying drawings, but they do not limit the patent scope of the present application. The present application can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present application more thorough and comprehensive. Although the present application is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to perform equivalent replacement of some of the technical features therein. Any equivalent structure made using the contents of the specification and drawings of this application, directly or indirectly used in other related technical fields, is similarly within the scope of patent protection of this application.

Claims

1. A alkali-making tank for baking soda production, comprising a alkali-making tank body and a dust collecting device, characterized in that: An inverted plug is provided in the feed port above the alkali-reducing tank body, and a collecting box is provided around the outer peripheral side wall of the feed port, and the collecting box is connected to the feed port through air holes; the dust collecting device comprises a box body, a bag dust collector and a dust reduction tank, the collecting box is connected to the air inlet of the bag dust collector through an air pipe and a dust collector, the bag dust collector is installed above the box body and its discharge port is arranged in the box body, the dust reduction tank is installed below the box body, and the material discharged from the discharge port enters the inlet above the dust reduction tank through a dividing mechanism; a stirring assembly and a spray assembly are provided in the dust reduction tank, and a scraping assembly is movably provided close to the inner wall of the dust reduction tank; a slurry outlet and a clean discharge outlet are provided at the bottom of the dust reduction tank, and the slurry outlet is connected to the alkali-reducing tank body through a pump group; control valves are installed at the slurry outlet and the clean discharge outlet.

2. The sodium bicarbonate production alkali tank according to claim 1, characterized in that: The material distribution mechanism includes a material distribution block and a material guide plate. The material distribution block is conical in design, and the tip of the material distribution block is installed upward on the dust suppression tank below the discharge port; the material guide plate is arranged circumferentially around the material distribution block and is fixedly installed downwardly at an angle between the inner wall of the box and the inlet.

3. The sodium bicarbonate production alkali tank according to claim 2, characterized in that: The inlet is circumferentially opened around the upper side wall of the dust suppression tank; the material guide plate is bucket-shaped and fixedly connected to the inlet.

4. The sodium bicarbonate production alkali tank according to claim 2, characterized in that: The material distribution mechanism also includes a vibrator, which is installed in the material distribution block.

5. The alkali-making tank for sodium bicarbonate production according to claim 3, characterized in that: A vibrator is also installed at the bottom of the guide plate.

6. The alkali-making tank for sodium bicarbonate production according to claim 1, characterized in that: The stirring assembly comprises a rotating shaft, a rotating rod and a paddle. The rotating shaft is installed at the bottom of the dust suppression tank and is connected to the motor power at the bottom of the tank. The middle part of the rotating rod is vertically fixed to the rotating shaft, and the paddle is installed on the rotating rod.

7. The alkali-making tank for producing sodium bicarbonate according to claim 1, characterized in that: The spray assembly comprises a rotating disk and a spray head, and the top of the spray head is rotatably installed in the middle of the top of the dust suppression tank through the rotating disk.

8. The alkali-making tank for sodium bicarbonate production according to claim 6, characterized in that: The scraper assembly comprises a scraper plate and a scraper. The scraper is installed on the side of the scraper plate close to the inner wall of the dust suppression tank, and the other side of the scraper plate is vertically installed on the end of the rotating rod.

9. The alkali-making tank for producing sodium bicarbonate according to claim 8, characterized in that: The scraper is horizontally provided with a sliding groove, a slot hole is opened at the side end of the sliding groove, a limit block is fixed at the end of the rotating rod that passes through the slot hole and extends into the sliding groove, the limit block is slidably arranged inside the sliding groove, a spring is arranged in the sliding groove, and the spring abuts against the side end of the limit block.