Integrated stirrer and material processing system provided with same

Abstract

The utility model relates to the technical field of stirring devices, in particular to an integrated stirrer and a material processing system with the same. The utility model aims to solve the problem of low integration degree among a plurality of stirring devices in the same processing flow. The integrated stirrer comprises a mounting frame, a first mixing tank, a second mixing tank, a transmission mechanism and a stirring driving device, the first mixing tank, the second mixing tank, the transmission mechanism and the stirring driving device are arranged on the mounting frame, the first mixing tank is provided with a first stirring component, and the second mixing tank is provided with a second stirring component. And the stirring driving device drives the first stirring component and the second stirring component to rotate through the transmission mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of stirring devices, and more specifically, to an integrated stirring machine and a material processing system equipped with the same. Background Art

[0002] Material processing is a common processing method in material production. Usually, materials are ground, screened, mixed, etc. according to their uses. Various raw materials can be mixed and mixed to form a mixture or a material of suitable consistency. When materials need to be mixed and stirred with liquids, the existing mixing method usually uses a mixer with mixer accessories such as liquid pumps and liquid barrels. Usually, these accessories are installed independently and then connected to the mixer through liquid pipes. This setting method causes the entire material mixing system to occupy a large space, and the layout of the connecting pipes is relatively complicated, which affects the layout and turnover efficiency of the machine. In addition, different mechanical components lack coordination during operation except for the interconnecting pipes, which results in the inability to fully utilize the mechanical components, affecting efficiency improvement and not conducive to energy saving.

[0003] In view of this, it is necessary to improve the existing stirring components in order to obtain a highly integrated stirring system to achieve the goals of improving mixing efficiency and simplifying component layout. Utility Model Content

[0004] The utility model aims to overcome at least one defect of the above-mentioned prior art and provides an integrated mixer and a material processing system equipped with the same, so as to solve the problem of low integration between mixing devices in the same processing flow.

[0005] The technical solution adopted by the utility model is to provide an integrated mixer, including a mounting frame, and a first mixing tank, a second mixing tank, a transmission mechanism and a stirring drive device arranged on the mounting frame, wherein the first mixing tank is provided with a first stirring component, and the second mixing tank is provided with a second stirring component, and the stirring drive device drives the first stirring component and the second stirring component to rotate through the transmission mechanism.

[0006] The integrated mixer of the present invention can synchronously drive the stirring components of the first mixing tank and the second mixing tank to rotate through the cooperation of the same stirring drive device and the transmission mechanism, thereby stirring and mixing the materials in the first mixing tank and the second mixing tank respectively, which helps to save the number of driving mechanisms when multiple stirring device structures are coordinated, thereby simplifying the mechanical structure layout of the integrated mixer and improving the level of integration.

[0007] Furthermore, the first stirring member and the second stirring member are coaxial and connected, and the transmission mechanism is used to synchronously drive the first stirring member and the second stirring member.

[0008] In this solution, the first stirring component and the second stirring component are coaxially connected, so that the transmission mechanism only needs to drive any one of the stirring components to simultaneously link the other stirring component to perform synchronous rotational motion, that is, only one driven end is set, which helps to simplify the structure of the transmission mechanism, and only one stirring drive device is needed to enable the first mixing tank and the second mixing tank to mix materials synchronously.

[0009] Furthermore, the first mixing tank and the second mixing tank are arranged vertically, and the first stirring component and the second stirring component both extend in the longitudinal direction.

[0010] This solution can prevent the gravity of the material from directly acting on the radial direction of the two stirring components, thereby improving the stability of the stirring operation and extending the service life.

[0011] Furthermore, the first mixing tank and the second mixing tank are arranged at a distance from each other, and an axis connection assembly is provided between the first mixing tank and the second mixing tank, the first stirring component and the second stirring component are connected by the axis connection assembly, and the transmission mechanism drives the axis connection assembly to link the first stirring component and the second stirring component.

[0012] This solution improves the connection strength between the first stirring component and the second stirring component through an axis connection assembly, and drives the axis connection assembly through a transmission mechanism, which helps to distribute the driving force of the transmission mechanism relatively evenly to the two stirring components arranged above and below, avoiding excessive radial deviation of the two stirring components during rotation, and helps to stably stir and mix the materials in the two mixing tanks.

[0013] Furthermore, the shaft connection assembly includes a bearing component and a coupling connected upper and lower parts, the bearing component is supported and arranged between the first stirring component and the first mixing tank, the lower end of the coupling is used to connect the second stirring component, and the connection between the bearing component and the coupling is used to connect the transmission mechanism.

[0014] In this solution, the bearing component plays a bearing supporting role for the first stirring component. Since the bearing component and the second stirring component are stably connected through a coupling, when the transmission mechanism is driven to rotate, the second stirring component can also use the bearing component provided in the first mixing tank to reduce radial deviation, so as to achieve a stable stirring effect.

[0015] Furthermore, the transmission mechanism includes a driving gear, a driven gear and a transmission belt, and the transmission belt meshes and connects the driving gear and the driven gear, wherein the driving gear is arranged at the driving end of the stirring drive device, and the driven gear is arranged at the connection between the first stirring component and the second stirring component.

[0016] The synchronous belt drive mode of this scheme has a longer transmission distance, which is convenient for extending the transmission belt between the first mixing tank and the second mixing tank, and helps to optimize the structural layout of the integrated mixer. At the same time, it also has a buffering and shock-absorbing effect, which can improve the stability of the mixing operation.

[0017] Furthermore, the mixing tank is also provided with a conveying device, and the conveying device is arranged on the installation frame, and the conveying device connects the first mixing tank and the second mixing tank.

[0018] This solution can achieve secondary mixing of the materials in the first mixing tank and the second mixing tank through the conveying device, further improving the integration level of the mixer.

[0019] Optionally, the conveying device includes a pump body and a material conveying pipeline that are connected to each other, the upper end of the material conveying pipeline is connected to the upper part of the first mixing tank, and the lower end of the material conveying pipeline is connected to the lower part of the second mixing tank.

[0020] Furthermore, a dispersion device is also provided inside the first mixing tank, and the dispersion device is connected to the conveying device.

[0021] This solution uses a dispersing device to evenly disperse the materials in the second mixing tank before mixing them with the materials in the first mixing tank, which helps to improve the mixing efficiency and shorten the time for secondary mixing of the materials in the two mixing tanks.

[0022] According to a second aspect of the utility model, a material processing system is provided, which is provided with the integrated mixer, a buffer bin, a discharge device and a connecting frame, wherein the buffer bin and the discharge device are arranged on the connecting frame, and the connecting frame is connected to the mounting frame, the buffer bin is located at the lower side of the first mixing tank, and the lower part of the buffer bin is connected to the discharge device, a discharge channel is provided between the first mixing tank and the buffer bin, and an opening and closing mechanism is provided on the discharge channel.

[0023] In this solution, the materials mixed by the integrated mixer are controllably transported to the buffer bin through the discharge channel and the opening and closing mechanism, and then unloaded through the unloading device beyond the preset unloading point, completing orderly material processing and unloading operations. Based on the connection setting of the connecting frame and the installation frame, the integrated mixer, buffer bin, and unloading device are further integrated into a working system, thereby simplifying the layout and improving the material processing efficiency.

[0024] Furthermore, the first mixing tank is provided with a first sensor for detecting the material position.

[0025] The material position in the first mixing tank is obtained by the first sensor, so as to determine the timing of opening and closing the discharge channel by the opening and closing mechanism.

[0026] Furthermore, the cache bin is provided with a second sensor for detecting the material position.

[0027] The material position in the buffer bin is obtained by the second sensor, so as to determine the timing of opening and closing the discharge channel through the opening and closing mechanism or opening the unloading device for unloading.

[0028] Further, the opening and closing mechanism is connected to the first sensor signal; and / or the opening and closing mechanism is connected to the second sensor signal.

[0029] Compared with the prior art, the beneficial effects of the utility model are as follows: by making the first stirring component and the second stirring component coaxial and connected, only one set of stirring drive device and transmission mechanism is needed to achieve the purpose of synchronously driving the two mixing tanks to mix the materials, thereby improving the operational coordination between the stirring devices, improving the integration level, and helping to save energy. After adding a conveying device, the materials in the two mixing tanks can be mixed for the second time, optimizing the material processing effect, and having the advantages of small space occupation and less pipeline consumables. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The structure of the integrated mixer of Example 1 Figure 1 .

[0031] Figure 2 The structure of the integrated mixer of Example 1 Figure 2 .

[0032] Figure 3 The local structure of Example 1 Figure 1 .

[0033] Figure 4 The local structure of Example 1 Figure 2 .

[0034] Figure 5 This is a structural diagram of the material processing system of Example 2.

[0035] Figure numerals: integrated mixer 10, buffer bin 20, unloading device 30, unloading channel 31, connecting frame 40, discharge channel 50, opening and closing mechanism 60, installation frame 100, pump body 110, feed pipeline 120, dispersion device 130, first mixing tank 200, first stirring component 210, first rotating shaft 211, first stirring element 212, first feed port 220, second mixing tank 300, second stirring component 310, second rotating shaft 311, second stirring element 312, second feed port 320, transmission mechanism 400, driving gear 410, driven gear 420, transmission belt 430, stirring drive device 500, shaft connection assembly 600, bearing component 610, bearing seat 611, rotating member 612, coupling 620. DETAILED DESCRIPTION

[0036] The drawings of the present invention are only used for illustrative purposes and cannot be construed as limiting the present invention. In order to better illustrate the following embodiments, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0037] Example 1

[0038] like Figure 1-2 As shown, this embodiment provides an integrated mixer, including a mounting frame 100, and a first mixing tank 200, a second mixing tank 300, a transmission mechanism 400 and a stirring driving device 500 arranged on the mounting frame 100, wherein the first mixing tank 200 is provided with a first stirring member 210, and the second mixing tank 300 is provided with a second stirring member 310, and the stirring driving device 500 drives the first stirring member 210 and the second stirring member 310 to rotate through the transmission mechanism 400. In specific implementation, the first stirring member 210 includes a first rotating shaft 211 and a first stirring member 212 arranged on the first rotating shaft 211, and the second stirring member 310 includes a second rotating shaft 311 and a second stirring member 312 arranged on the second rotating shaft 311.

[0039] like Figure 1-2 As shown, the first mixing tank 200 is provided with a first feed port 220, and the second mixing tank 300 is provided with a second feed port 320. In order to prevent foreign objects from intruding, the first feed port 220 and / or the second feed port are provided with a device that can be opened and closed for sealing. In addition, the stirring drive device 500 can specifically adopt a driving motor. Preferably, a variable speed motor can be adopted to control the stirring frequency.

[0040] refer to Figure 1In the specific implementation, in order to simplify the transmission mode, the first stirring member 210 and the second stirring member 310 are coaxial and connected, and the first stirring member 210 and the second stirring member 310 can be coaxially connected by connecting the first rotating shaft 211 and the second rotating shaft 311. At this time, the transmission mechanism 400 only needs to drive any one of the rotating shafts to simultaneously link the other rotating shaft to perform synchronous rotational motion, that is, only one driven end is used to drive the two rotating shafts at the same time, thereby simplifying the structure of the transmission mechanism 400, and only one stirring driving device 500 is needed to provide driving force, so that the first mixing tank 200 and the second mixing tank 300 can mix materials synchronously. In some embodiments, the first rotating shaft 211 and the second rotating shaft 311 may be non-coaxially arranged, for example, they may be horizontally spaced apart. In this case, the transmission mechanism 400 requires at least two driven ends to respectively connect the first rotating shaft 211 and the second rotating shaft 311, for example, a driving gear directly meshes with two driven gears 420. At this time, the two driven gears 420 drive the first rotating shaft 211 and the second rotating shaft 311 respectively.

[0041] like Figure 1-2 As shown, in order to reduce the radial force on the rotating shaft, the first mixing tank 200 and the second mixing tank 300 are arranged up and down, and the first rotating shaft 211 and the second rotating shaft 311 are both extended in the longitudinal direction, that is, the first stirring component 210 and the second stirring component 310 are both extended in the longitudinal direction. In this way, the gravity of the material can be avoided from acting in the radial direction of the rotating shaft, thereby improving the stability of the stirring operation and extending the service life.

[0042] refer to Figure 2-3 The first mixing tank 200 and the second mixing tank 300 are arranged at a distance from each other, and an axis connection assembly 600 is provided between the first mixing tank 200 and the second mixing tank 300. The first stirring component 210 and the second stirring component 310 are connected by the axis connection assembly 600, and the transmission mechanism 400 drives the axis connection assembly 600 to link the first stirring component 210 and the second stirring component 310.

[0043] During the stirring operation, the shaft connection assembly 600 can improve the connection strength between the first stirring component 210 and the second stirring component 310. By driving the shaft connection assembly 600 through the transmission mechanism 400, the driving force of the transmission mechanism 400 can be relatively evenly distributed to the two stirring components arranged upper and lower, avoiding excessive radial displacement of the two stirring components during rotation, thereby ensuring stable operation of the stirring components in the two mixing tanks.

[0044] refer to Figure 3, showing a transmission mechanism 400 that only needs one driven end, the transmission mechanism 400 includes a driving gear 410, a driven gear 420 and a transmission belt 430, the transmission belt 430 meshes and connects the driving gear 410 and the driven gear 420, wherein the driving gear 410 is arranged at the driving end of the stirring driving device 500, and the driven gear 420 is arranged at the connection between the first rotating shaft 211 and the second rotating shaft 311. When working, the driving gear 410, the driven gear 420 and the transmission belt 430 constitute a synchronous pulley, and the synchronous pulley transmission method has a long transmission distance, which is convenient for extending between the first mixing tank 200 and the second mixing tank 300 through the transmission belt 430, which helps to optimize the structural layout of the integrated mixer, and at the same time, it also has a buffering and shock absorbing effect, which can improve the stability of the stirring operation.

[0045] refer to Figure 4 In specific implementation, the shaft connection assembly 600 includes a bearing component 610 and a coupling 620 connected up and down. The bearing component 610 is supported and arranged between the first stirring component 210 and the first mixing tank 200. The lower end of the coupling 620 is used to connect the second stirring component 310. The connection between the bearing component 610 and the coupling 620 is used to connect the transmission mechanism. When working, the bearing component 610 plays a bearing support role for the lower part of the first rotating shaft 211. Secondly, since the coupling 620 enables the bearing component 610 to form a stable docking with the second rotating shaft 311, the second rotating shaft 311 can also reduce radial deviation with the help of the radial support of the bearing component 610 to achieve a stable stirring effect.

[0046] refer to Figure 4 In a specific implementation, the bearing component 610 includes a bearing seat 611 and a rotating member 612 in the bearing seat 611. The bearing seat 611 is fixedly supported by the first mixing tank 200. In order to prevent material leakage, a sealing gasket or other sealing components can be provided at the connection between the bearing seat 611 and the first mixing tank 200. The rotating member 612 is restrained in the internal space of the bearing seat 611 and can rotate relative to the bearing seat 611. In addition, the rotating member 612 extends downward from the lower surface of the bearing seat 611 and is further connected to the upper end of the coupling 620. In addition, in order to improve the installation strength of the driven gear 420, the diameter of the rotating member 612 is set to be smaller than the coupling 620. At this time, the lower surface of the bearing seat 611 and the upper end surface of the coupling 620 both form an outer edge portion relative to the rotating member 612, and a certain length of the rotating member 612 is reserved between the bearing seat 611 and the coupling 620. Thus, in combination with Figure 3It can be understood that the rotating part 612 between the bearing seat 611 and the coupling 620 is used to cooperate and fix with the axis of the driven gear 420, and can be specifically connected in the form of threaded connection. At this time, the protruding outer edge part of the rotating part 612 of the bearing seat 611 and the coupling 620 can generate a clamping force on the driven gear 420, thereby improving the stability of the driven gear 420 when linking the first rotating shaft 211 and the second rotating shaft 311.

[0047] like Figure 1-2 As shown, a conveying device is also provided, and the conveying device is arranged on the installation frame 100, and the conveying device is connected to the first mixing tank 200 and the second mixing tank 300. When it is specifically implemented, refer to Figure 1 The conveying device includes a pump body 110 and a material conveying pipeline 120 that are connected to each other. The upper end of the material conveying pipeline 120 is connected to the upper part of the first mixing tank 200, and the lower end of the material conveying pipeline 120 is connected to the lower part of the second mixing tank 300. The conveying device can be used to achieve secondary mixing of the materials in the first mixing tank 200 and the second mixing tank 300, which can further improve the integration level of the mixer.

[0048] like Figure 2 As shown, a dispersion device 130 is also provided inside the first mixing tank 200, and the dispersion device 130 is connected to the conveying device. The dispersion device 130 allows the materials in the second mixing tank 300 to be evenly dispersed and then mixed with the materials in the first mixing tank 200, which helps to improve the mixing efficiency and shorten the time for secondary mixing of the materials in the two mixing tanks.

[0049] In actual work, refer to Figure 1-4 A certain amount of fish feed is put into the first mixing tank 200 through the first feed port 220, and a certain amount of liquid medicine is put into the second mixing tank 300 through the second feed port 320. After the stirring driving device 500 is started, the stirring driving device 500 drives the first rotating shaft 211 and the second rotating shaft 311 to rotate synchronously through the transmission mechanism 400, so that the first stirring component 210 and the second stirring component 310 synchronously stir and mix the corresponding materials. Based on the shaft connection assembly composed of the bearing component 610 and the coupling 620, the first stirring component 210 and the second stirring component 310 form a stable shaft connection, and then perform stirring operations synchronously. When the liquid medicine in the second mixing tank 300 is prepared, the pump body 110 is turned on, and the liquid medicine is transported to the dispersion device 130 through the feed pipe 120. The liquid medicine is evenly scattered into the first mixing tank 200 through the dispersion device 130, and is fully mixed with the material in the first mixing tank 200 to complete the material mixing process.

[0050] Example 2

[0051] like Figure 5As shown, this embodiment provides a material processing system, which is provided with the integrated mixer 10 of Embodiment 1, as well as a buffer bin 20, a discharge device 30 and a connecting frame 40. The buffer bin 20 and the discharge device 30 are arranged in the connecting frame 40, and the connecting frame 40 is connected to the installation frame 100. The buffer bin 20 is located at the lower side of the first mixing tank 200, and the lower part of the buffer bin 20 is connected to the discharge device 30. A discharge channel 50 is provided between the first mixing tank 200 and the buffer bin, and an opening and closing mechanism 60 is provided on the discharge channel 50.

[0052] During operation, the discharge channel 50 is connected from the first mixing tank 200 toward the buffer bin 20 in a downwardly inclined manner. The material mixed by the integrated mixer 10 is controllably transported to the buffer bin 20 through the discharge channel 50 and the opening and closing mechanism 60, and then discharged through the discharge channel 31 of the discharge device 30, completing orderly material processing and unloading operations. Based on the connection setting of the connecting frame 40 and the installation frame 100, the integrated mixer 10, the buffer bin 20, and the discharge device 30 are further integrated into a working system, thereby simplifying the layout and improving the material processing efficiency.

[0053] In a preferred embodiment, the first mixing tank 200 is provided with a first sensor for detecting the material position.

[0054] The material position in the first mixing tank 200 is obtained by the first sensor, so as to determine the timing of opening and closing the discharge channel 50 by the opening and closing mechanism 60 .

[0055] In a preferred embodiment, the buffer bin 20 is provided with a second sensor for detecting the material position.

[0056] The material position in the buffer bin 20 is acquired by the second sensor, so as to determine the timing of opening and closing the discharge channel 50 through the opening and closing mechanism 60 or opening the unloading device 30 for unloading.

[0057] In addition, in order to improve control efficiency, the opening and closing mechanism 60 is connected to the first sensor signal; and / or, the opening and closing mechanism 60 is connected to the second sensor signal.

[0058] When mixing, combine Figure 1-5As shown, the stirring drive device 500 is started, and the first stirring component 210 and the second stirring component 310 start stirring operation. When the liquid medicine in the second mixing tank 300 is mixed and prepared, the pump body 110 is opened and the liquid medicine is transported to the first mixing tank 200 through the feed pipe 120. The liquid medicine and the fish material in the first mixing tank 200 are stirred and mixed for the second time. After that, the opening and closing mechanism 60 opens the discharge channel 50, and the material in the first mixing tank 200 is input into the buffer bin 20 through the discharge channel 50. At the same time, the unloading device 30 is started to unload synchronously until the first sensor senses that the first mixing tank 200 is empty. Then, the opening and closing mechanism 60 closes the discharge channel 50, and the next batch of materials is stirred and mixed. When the second sensor senses that the buffer bin 20 is empty, the unloading device 30 is closed.

[0059] Obviously, the above embodiments of the utility model are only examples for clearly explaining the technical solution of the utility model, and are not intended to limit the specific implementation methods of the utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the claims of the utility model shall be included in the protection scope of the claims of the utility model.

Claims

1. An integrated mixer, characterized in that: It includes an installation frame, and a first mixing tank, a second mixing tank, a transmission mechanism and a stirring drive device arranged on the installation frame. The first mixing tank is provided with a first stirring component, and the second mixing tank is provided with a second stirring component. The stirring drive device drives the first stirring component and the second stirring component to rotate through the transmission mechanism.

2. The integrated mixer according to claim 1, characterized in that: The first stirring member and the second stirring member are coaxial and connected, and the transmission mechanism is used for synchronously driving the first stirring member and the second stirring member.

3. The integrated mixer according to claim 2, characterized in that: The first mixing tank and the second mixing tank are arranged one above the other, and the first stirring member and the second stirring member both extend in the longitudinal direction.

4. The integrated mixer according to claim 3, characterized in that: The first mixing tank and the second mixing tank are arranged at a distance from each other, and an axis connection assembly is provided between the first mixing tank and the second mixing tank. The first stirring component and the second stirring component are connected by the axis connection assembly, and the transmission mechanism drives the axis connection assembly to link the first stirring component and the second stirring component.

5. The integrated mixer according to claim 4, characterized in that: The shaft connection assembly includes a bearing component and a coupling connected up and down, the bearing component is supported and arranged between the first stirring component and the first mixing tank, the lower end of the coupling is used to connect the second stirring component, and the connection between the bearing component and the coupling is used to connect the transmission mechanism.

6. The integrated mixer according to any one of claims 2 to 5, characterized in that: The transmission mechanism includes a driving gear, a driven gear and a transmission belt, wherein the transmission belt meshes and connects the driving gear and the driven gear, wherein the driving gear is arranged at the driving end of the stirring drive device, and the driven gear is arranged at the connection between the first stirring component and the second stirring component.

7. The integrated mixer according to any one of claims 1 to 5, characterized in that: A conveying device is also provided, and the conveying device is arranged on the installation frame, and the conveying device is connected to the first mixing tank and the second mixing tank.

8. The integrated mixer according to claim 7, characterized in that: A dispersion device is also provided inside the first mixing tank, and the dispersion device is connected to the conveying device.

9. A material processing system, characterized in that: An integrated mixer, a buffer bin, a discharge device and a connecting frame as described in any one of claims 3 to 5 are provided, the buffer bin and the discharge device are arranged on the connecting frame, the connecting frame is connected to the mounting frame, the buffer bin is located at the lower side of the first mixing tank, the lower part of the buffer bin is connected to the discharge device, a discharge channel is provided between the first mixing tank and the buffer bin, and an opening and closing mechanism is provided on the discharge channel.

10. The material processing system according to claim 9, characterized in that: The first mixing tank is provided with a first sensor for detecting the material position; and / or the buffer bin is provided with a second sensor for detecting the material position.

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