Intelligent filling and sealing equipment

Through the automated glue filling, detection and drying functions of the intelligent potting equipment, the problems of low production efficiency and high labor intensity caused by manual operations in the existing technology are solved, and an efficient and automated battery production process is achieved.

CN222519031UActive Publication Date: 2025-02-25ZHEJIANG HANGGONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421204913.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-02-25
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

In the prior art, manual glue filling and baking are required during battery production, resulting in low production efficiency and high labor intensity for employees.

Method used

Design an intelligent potting equipment, including glue filling components and drying components, to realize the automated production of workpieces through automated glue filling, inspection, drying and loading and unloading processes.

Benefits of technology

Automatic glue filling, inspection and drying of workpieces is realized, production efficiency is improved, labor intensity of employees is reduced, and the quality of glue filling is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses intelligent filling and sealing equipment which comprises a glue filling assembly and a drying assembly, the glue filling assembly comprises a carrier plate used for bearing a workpiece, a conveying structure used for conveying the carrier plate and a glue filling structure used for filling glue into the workpiece, the glue filling structure is arranged on a conveying path of the carrier plate, and the glue filling structure comprises a glue filling part used for filling glue and a detection part used for detecting the glue filling quality of the workpiece; the driving part is used for driving the glue filling part and the detection part to move; the drying assembly comprises a drying box used for drying glue and transfer structures used for loading and unloading the carrier plates, a baking space for placing the carrier plates is formed in the drying box, the transfer structures are arranged on the two sides of the drying box, and each transfer structure comprises a plurality of transfer parts used for bearing and transferring the carrier plates; the lifting part drives the transfer part to move up and down.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to intelligent potting equipment. Background Art

[0002] In the electronics industry, a baking oven is often used to heat the components of electronic products. Vacuum baking is a very critical process in battery production, and most vacuum baking needs to be done in a vacuum baking oven. In the process of battery production, a vacuum baking oven is needed to bake it, and the quality of the vacuum baking oven will directly affect the quality of the battery.

[0003] In the prior art, it is generally necessary to fill the battery with glue and then dry the filled battery. However, in the prior art, it is generally necessary to manually fill the battery with glue. After the filling is completed, the product to be baked is placed in a baking oven. After baking, the baked product needs to be taken out manually, which not only reduces production efficiency, but also greatly increases the labor intensity of employees. Utility Model Content

[0004] In order to solve the technical problems existing in the background technology, the utility model proposes an intelligent potting device.

[0005] The technical solution adopted by the utility model to solve its technical problems is as follows:

[0006] An intelligent potting device, comprising a glue potting component and a drying component;

[0007] A glue pouring assembly, comprising a carrier plate for carrying a workpiece, a conveying structure for conveying the carrier plate, and a glue pouring structure for pouring glue into the workpiece, wherein the glue pouring structure is arranged on a conveying path of the carrier plate, and the glue pouring structure comprises a glue pouring part for pouring glue, a detection part for detecting the quality of the glue pouring of the workpiece, and a driving part for driving the glue pouring part and the detection part to move;

[0008] The drying component includes a drying box for drying glue and a transfer structure for loading and unloading carriers. A baking space for placing the carriers is formed in the drying box. The transfer structure is arranged on both sides of the drying box, and the transfer structure includes a plurality of transfer parts for supporting and transferring the carriers, and a lifting part for driving the transfer parts to move up and down.

[0009] Preferably, the driving unit includes a transverse movement module that can move in the X, Y, and Z axes, and a mounting plate arranged on the action end of the transverse movement module, the glue filling unit includes a mounting bracket arranged on the mounting plate, and a glue filling head arranged on the mounting bracket, and the detection unit includes a detection bracket arranged on the mounting plate, and a detection camera arranged on the detection bracket. Through the above improvements, multiple workpieces are placed on the carrier plate. When the carrier plate moves to a specified position under the action of the conveying structure, the transverse movement module will drive the glue filling head to move and fill the workpiece with glue. After the glue filling is completed, the transverse movement module will drive the detection camera to move, detect it, and judge the glue filling effect of the workpiece, thereby ensuring the glue filling quality of the workpiece.

[0010] Preferably, the conveying structure includes a frame, a conveying chain mounted on the frame, and a driving motor for driving the conveying chain to rotate, and the carrier is arranged on the conveying chain. Through the above improvements, the carrier loaded with workpieces is transported to the frame, and as the driving motor drives the conveying chain to rotate, the carrier is driven to move, thereby realizing automatic conveying of the workpieces.

[0011] Preferably, a transfer structure is provided between the glue filling component and the drying component, and the transfer structure includes a transfer frame, a transfer plate slidably provided on the transfer frame, and a sliding unit driving the transfer plate to slide, and the transfer plate is provided between the discharge end of the conveying structure and the transfer part, and the sliding unit drives the transfer plate to slide so that the carrier plate is arranged relative to the transfer parts at different positions. Through the above improvements, the carrier plate carrying the glue-filled workpiece will move to the transfer plate under the action of the conveying structure, and the sliding unit will drive the transfer plate to move so that the carrier plate is arranged relative to different transfer parts. As the transfer part moves, the carrier plate is removed from the transfer plate and conveyed to the drying box, thereby realizing the transfer of the workpiece.

[0012] Preferably, the lifting part includes a transfer frame, a screw module mounted on the transfer frame, and a lifting platform connected to the screw module, the screw module rotates to move the lifting platform up and down, and the transfer part is arranged on the lifting platform. Through the above improvements, during the transfer of the carrier, the transfer part will extend to the bottom of the carrier, and as the lifting platform rises, the carrier will be lifted up, and then the transfer part will move in the opposite direction to place the carrier into the drying box, thereby realizing automatic loading and unloading of workpieces.

[0013] Preferably, the transfer part includes a driving plate arranged on the lifting part, a supporting plate group arranged on the driving plate, and a transmission module driving the supporting plate group to move, the supporting plate group includes a plurality of telescopic plates that can be extended step by step, and the transmission module includes a transmission wheel arranged between the telescopic plates, and a driving mechanism driving the transmission wheel to rotate. Through the above improvements, as the transmission wheel group rotates, the telescopic plate is gradually extended and extended to the bottom of the carrier plate, as the lifting platform rises, the telescopic plate is received at the bottom of the carrier plate, and as the telescopic plate is extended and retracted in the opposite direction, the carrier plate is sent into the drying box, thereby realizing automatic loading and unloading of workpieces, which has higher efficiency than manual loading.

[0014] Preferably, an automatic door structure is provided at the feed end and the discharge end of the drying box, and the automatic door structure includes a driving cylinder, a slider, a connecting rod and a moving door, the output end of the driving cylinder is connected to the slider, one end of the connecting rod is connected to the slider, and the other end is connected to the moving door, and the driving cylinder drives the slider to move so that the moving door is closed or opened. Through the above improvements, when it is necessary to load and unload workpieces, the driving cylinder will drive the slider to move, so that the connecting rod drives the moving door to open or close, and there is no need to manually open or close the door, thereby reducing the labor intensity of employees.

[0015] Preferably, a heating water tank and a cooling water tank are provided on the side of the drying box. Through the above improvements, the workpiece can be preheated by the heating water tank before being placed in the drying box, and cooled by the cooling water tank after reaching the set temperature, vacuum degree and drying time according to production requirements, thereby improving the drying effect.

[0016] Preferably, a feeding car is provided at the feeding end of the glue filling component and the discharging end of the drying component, and a feeding roller for conveying the carrier is formed on the feeding car. Through the above improvements, the feeding car can convey the carrier, place the carrier on the feeding roller, and convey the carrier to the conveying structure as the feeding roller rotates. Since the carrier is very heavy, the use of the feeding car for conveying can greatly reduce the labor intensity of employees.

[0017] Preferably, the feeding vehicle is an AGV. Through the above improvements, the AGV is more intelligent, no manual pushing is required, and the automation of the carrier transfer is realized, which not only improves the transfer efficiency of the carrier, but also reduces the labor intensity of employees.

[0018] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0019] By placing multiple workpieces on the carrier, the conveying structure transports the carrier full of workpieces to the designated position, and the driving unit of the glue filling structure drives the glue filling unit to fill the workpieces with glue. After the glue filling is completed, the workpieces that have been glued are inspected by the detection unit. After the inspection is completed, the carrier moves to the unloading position, and the carrier is placed in the drying box through the transfer structure. After drying, the carrier is taken out by the transfer structure. The entire glue filling, detection, drying loading, and drying unloading are all completed automatically without manual operation and transportation. Compared with manual operation, it not only improves the glue filling quality, but also improves production efficiency and reduces the labor intensity of employees. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a structural schematic diagram of the glue-filling assembly of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the drying component of the utility model;

[0023] Figure 4 It is a structural schematic diagram of the conveying structure of the utility model;

[0024] Figure 5 It is a structural schematic diagram of the transfer structure of the utility model;

[0025] Figure 6 It is a structural schematic diagram of the transfer part of the utility model;

[0026] Figure 7 It is a structural schematic diagram of the transfer structure of the utility model;

[0027] Figure 8 This is a schematic diagram of the structure of a drying box of the utility model;

[0028] Fig. 9 This is a structural schematic diagram of the drying box of the utility model from another angle;

[0029] Fig.10 It is a structural schematic diagram of the feeding vehicle of the utility model;

[0030] In the figure: 1. Glue filling component; 2. Drying component;

[0031] 101, carrier board; 102, conveying structure; 103, glue filling structure; 104, glue filling unit; 105, detection unit; 106, driving unit;

[0032] 111, transverse movement module; 112, mounting plate; 113, mounting bracket; 114, glue injection head; 115, detection bracket; 116, detection camera;

[0033] 121. frame; 122. conveyor chain; 123. drive motor;

[0034] 201, drying box; 202, baking space; 203, transfer structure; 204, transfer part; 205, lifting part;

[0035] 211, transfer rack; 212, screw rod module; 213, lifting platform; 214, driving plate; 215, supporting plate group; 216, transmission module; 217, telescopic plate; 218, transmission wheel; 219, driving mechanism;

[0036] 221, automatic door structure; 222, driving cylinder; 223, slider; 224, connecting rod; 225, moving door; 226, heating water tank; 227, cooling water tank;

[0037] 231. Feeding car; 232. Feeding roller;

[0038] 301, transfer structure; 302, transfer rack; 303, transfer plate; 304, sliding unit; DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] It should be understood that although the terms upper, middle, lower, top, end, etc. appear in this article to describe various elements, these elements are not limited by these terms. These terms are only used to distinguish elements from each other for easy understanding, and are not used to define any direction or order limitation.

[0041] like Figure 1-10 As shown, an intelligent potting device includes a glue potting component 1 and a drying component 2.

[0042] Specifically, the glue pouring assembly 1 includes a carrier plate 101 for carrying a workpiece, a conveying structure 102 for conveying the carrier plate 101, and a glue pouring structure 103 for pouring glue into the workpiece. The glue pouring structure 103 is arranged on the conveying path of the carrier plate 101, and the glue pouring structure 103 includes a glue pouring part 104 for pouring glue, a detection part 105 for detecting the quality of the glue pouring of the workpiece, and a driving part 106 for driving the glue pouring part 104 and the detection part 105 to move.

[0043] The drying component 2 includes a drying box 201 for drying glue, and a transfer structure 203 for loading and unloading the carrier 101. A baking space 202 for placing the carrier 101 is formed in the drying box 201. The transfer structure 203 is arranged on both sides of the drying box 201, and the transfer structure 203 includes a plurality of transfer parts 204 for supporting and transferring the carrier 101, and a lifting part 205 for driving the transfer part 204 to move up and down.

[0044] During the entire potting process, multiple workpieces are placed on the carrier 101, and the conveying structure 102 conveys the carrier 101 full of workpieces to the designated position. The driving unit 106 of the potting structure 103 drives the potting unit 104 to pot the workpieces with glue. After the potting is completed, the workpieces that have been potted are inspected by the detection unit 105. After the inspection is completed, the carrier 101 moves to the unloading position, and the carrier 101 is placed in the drying box 201 through the transfer structure 203. After drying, the carrier 101 is taken out by the transfer structure 203. The entire potting, inspection, drying loading, and drying unloading are all completed automatically without manual operation and transportation. Compared with manual operation, it not only improves the potting quality, but also improves the production efficiency and reduces the labor intensity of employees.

[0045] like Figures 1 to 4 As shown, a further explanation of the implementation method of the glue potting component 1 in this embodiment is provided, wherein the driving unit 106 includes a transverse movement module 111 capable of moving in the X, Y, and Z axes, and a mounting plate 112 arranged on the action end of the transverse movement module 111; the glue potting unit 104 includes a mounting bracket 113 arranged on the mounting plate 112, and a glue injection head 114 arranged on the mounting bracket 113; the detection unit 105 includes a detection bracket 115 arranged on the mounting plate 112, and a detection camera 116 arranged on the detection bracket 115.

[0046] Multiple workpieces are placed on the carrier 101. When the carrier 101 is moved to the specified position under the action of the conveying structure 102, the transverse movement module 111 will drive the glue injection head 114 to move to glue the workpieces. After the glue filling is completed, the transverse movement module 111 will drive the detection camera 116 to move, detect it, and judge the glue filling effect of the workpiece, thereby ensuring the glue filling quality of the workpiece.

[0047] Furthermore, the conveying structure 102 includes a frame 121, a conveying chain 122 rotated on the frame 121, and a driving motor 123 for driving the conveying chain 122 to rotate. The carrier 101 is set on the conveying chain 122, and the carrier 101 loaded with workpieces is conveyed to the frame 121. As the driving motor 123 drives the conveying chain 122 to rotate, the carrier 101 is driven to move, thereby realizing automatic transportation of the workpiece.

[0048] In addition, a designated cylinder is provided on the frame 121 for stopping the carrier plate 101 at a designated position, thereby ensuring the quality of glue pouring.

[0049] like Figure 1 , Figure 7 As shown, preferably, a transfer structure 301 is arranged between the glue filling component 1 and the drying component 2, and the transfer structure 301 includes a transfer frame 302, a transfer plate 303 slidably arranged, and a sliding unit 304 driving the transfer plate 303 to slide, and the transfer plate 303 is arranged between the discharge end of the conveying structure 102 and the transfer part 204, and the sliding unit 304 drives the transfer plate 303 to slide, so that the carrier plate 101 is arranged relative to the transfer part 204 at different positions.

[0050] Among them, the carrier plate 101 carrying the glue-filled workpiece will be moved to the transfer plate 303 under the action of the conveying structure 102, and the sliding unit 304 will drive the transfer plate 303 to move, so that the carrier plate 101 is arranged opposite to different transfer parts 204. As the transfer part 204 moves, the carrier plate 101 is removed from the transfer plate 303 and conveyed to the drying box 201, thereby realizing the transfer of the workpiece.

[0051] Since the lifting part 205 is provided with a plurality of transfer parts 204, and the plurality of transfer parts 204 are distributed at intervals on the lifting part 205, the transfer parts 204 can transport the carrier plates 101 respectively and place them into the drying box 201, so that a plurality of carrier plates 101 can be placed horizontally in the drying box 201, thereby increasing the number of carrier plates 101 dried at one time, thereby further improving the production efficiency.

[0052] like Figure 1 , Figure 2 , Figure 5 , Figure 6 As shown, as a further explanation of the implementation method of the transfer structure 203 in this embodiment, the lifting part 205 includes a transfer frame 211, a screw module 212 rotated on the transfer frame 211, and a lifting platform 213 transmission-connected to the screw module 212, the screw module 212 rotates to make the lifting platform 213 move up and down, and the transfer part 204 is arranged on the lifting platform 213.

[0053] During the transportation of the carrier 101, the transfer part 204 will extend to the bottom of the carrier 101, and as the lifting platform 213 rises, the carrier 101 will be lifted up. Then the transfer part 204 moves in the opposite direction and places the carrier 101 into the drying box 201, thereby realizing automatic loading and unloading of workpieces.

[0054] Specifically, the transfer part 204 includes a driving plate 214 arranged on the lifting part 205, a supporting plate group 215 arranged on the driving plate 214, and a transmission module 216 driving the supporting plate group 215 to move, the supporting plate group 215 includes a plurality of telescopic plates 217 that can be extended step by step, the transmission module 216 includes a transmission wheel 218 arranged between the telescopic plates 217, and a driving mechanism 219 driving the transmission wheel 218 to rotate.

[0055] As the transmission wheel 218 group rotates, the telescopic plate 217 is gradually telescoped and extended to the bottom of the carrier 101. As the lifting platform 213 rises, the telescopic plate 217 is supported at the bottom of the carrier 101, and as the telescopic plate 217 is reversely telescoped, the carrier 101 is sent into the drying box 201, thereby realizing automatic loading and unloading of workpieces, which is more efficient than manual loading.

[0056] like Figure 8 , Fig. 9 As shown, further, an automatic door structure 221 is provided at the feed end and the discharge end of the drying box 201, and the automatic door structure 221 includes a driving cylinder 222, a slider 223, a connecting rod 224 and a movable door 225. The output end of the driving cylinder 222 is connected to the slider 223, one end of the connecting rod 224 is connected to the slider 223, and the other end is connected to the movable door 225. The driving cylinder 222 drives the slider 223 to move so that the movable door 225 is closed or opened.

[0057] When it is necessary to load or unload workpieces, the driving cylinder 222 drives the slider 223 to move, so that the connecting rod 224 drives the movable door 225 to open or close, without manual opening or closing of the door, thereby reducing the labor intensity of employees.

[0058] Preferably, a heating water tank 226 and a cooling water tank 227 are provided on the side of the drying box 201. The heating water tank 226 can be used to preheat the workpiece before placing it in the drying box 201. After reaching the set temperature, vacuum degree and drying time according to production requirements, the cooling water tank 227 is used to cool it, thereby improving the drying effect.

[0059] like Figure 1 , Fig.10 As shown, in some other embodiments, a feeding trolley 231 is provided at the feeding end of the glue filling component 1 and the discharging end of the drying component 2. A feeding roller 232 for conveying the carrier plate 101 is formed on the feeding trolley 231. The feeding trolley 231 can convey the carrier plate 101, and the carrier plate 101 is placed on the feeding roller 232. As the feeding roller 232 rotates, the carrier plate 101 can be conveyed to the conveying structure 102. Since the carrier plate 101 is very heavy, the use of the feeding trolley 231 for conveying can greatly reduce the labor intensity of employees.

[0060] Preferably, the feeding vehicle 231 can be an AGV vehicle. The AGV vehicle is more intelligent and does not require manual pushing, thereby realizing the automation of the transfer of the carrier 101, which not only improves the transfer efficiency of the carrier 101, but also reduces the labor intensity of employees.

[0061] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. An intelligent potting device, characterized in that: It comprises a glue filling component (1) and a drying component (2); A glue pouring assembly (1), comprising a carrier plate (101) for carrying a workpiece, a conveying structure (102) for conveying the carrier plate (101), and a glue pouring structure (103) for pouring glue into the workpiece, wherein the glue pouring structure (103) is arranged on a conveying path of the carrier plate (101), and the glue pouring structure (103) comprises a glue pouring part (104) for pouring glue, a detection part (105) for detecting the quality of the glue pouring of the workpiece, and a driving part (106) for driving the glue pouring part (104) and the detection part (105) to move; The drying assembly (2) comprises a drying box (201) for drying glue, and a transfer structure (203) for loading and unloading a carrier plate (101), wherein a baking space (202) for placing the carrier plate (101) is formed in the drying box (201), and the transfer structure (203) is arranged on both sides of the drying box (201), and the transfer structure (203) comprises a plurality of transfer parts (204) for supporting and transferring the carrier plate (101), and a lifting part (205) for driving the transfer part (204) to move up and down.

2. The intelligent potting equipment according to claim 1, characterized in that: The driving unit (106) includes a transverse movement module (111) capable of moving along the X, Y, and Z axes, and a mounting plate (112) arranged on the action end of the transverse movement module (111); the glue injection unit (104) includes a mounting bracket (113) arranged on the mounting plate (112), and a glue injection head (114) arranged on the mounting bracket (113); the detection unit (105) includes a detection bracket (115) arranged on the mounting plate (112), and a detection camera (116) arranged on the detection bracket (115).

3. The intelligent potting equipment according to claim 1, characterized in that: The conveying structure (102) comprises a frame (121), a conveying chain (122) mounted on the frame (121), and a driving motor (123) for driving the conveying chain (122) to rotate, and the carrier plate (101) is arranged on the conveying chain (122).

4. The intelligent potting equipment according to claim 1, characterized in that: A transfer structure (301) is arranged between the glue filling component (1) and the drying component (2), and the transfer structure (301) includes a transfer frame (302), a transfer plate (303) slidably arranged on the transfer frame (302), and a sliding unit (304) driving the transfer plate (303) to slide, and the transfer plate (303) is arranged between the discharge end of the conveying structure (102) and the transfer part (204), and the sliding unit (304) drives the transfer plate (303) to slide, so that the carrier plate (101) and the transfer part (204) at different positions are arranged relative to each other.

5. The intelligent potting equipment according to claim 1, characterized in that: The lifting part (205) comprises a transfer frame (211), a screw module (212) rotated on the transfer frame (211), and a lifting platform (213) drivingly connected to the screw module (212); the screw module (212) rotates to enable the lifting platform (213) to move up and down, and the transfer part (204) is arranged on the lifting platform (213).

6. The intelligent potting equipment according to claim 1, characterized in that: The transfer part (204) comprises a driving plate (214) arranged on the lifting part (205), a supporting plate group (215) arranged on the driving plate (214), and a transmission module (216) for driving the supporting plate group (215) to move, the supporting plate group (215) comprises a plurality of telescopic plates (217) that can be extended step by step, and the transmission module (216) comprises a transmission wheel (218) arranged between the telescopic plates (217), and a driving mechanism (219) for driving the transmission wheel (218) to rotate.

7. The intelligent potting equipment according to claim 1, characterized in that: An automatic door structure (221) is provided at the feeding end and the discharging end of the drying box (201). The automatic door structure (221) comprises a driving cylinder (222), a slider (223), a connecting rod (224) and a movable door (225). The output end of the driving cylinder (222) is connected to the slider (223). One end of the connecting rod (224) is connected to the slider (223), and the other end is connected to the movable door (225). The driving cylinder (222) drives the slider (223) to move, so that the movable door (225) is closed or opened.

8. The intelligent potting equipment according to claim 1, characterized in that: A heating water tank (226) and a cooling water tank (227) are provided on the side of the drying box (201).

9. The intelligent potting equipment according to claim 1, characterized in that: The feeding end of the glue filling component (1) and the discharging end of the drying component (2) are both provided with a feeding trolley (231), and a feeding roller (232) for conveying the carrier plate (101) is formed on the feeding trolley (231).

10. The intelligent potting equipment according to claim 9, characterized in that: The feeding vehicle (231) is an AGV vehicle.

Citation Information

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