Waste rejecting device for ampoule detection
By designing a waste removal device for ampoule detection, the detection camera and removal mechanism are used to quickly identify and eliminate defective ampoules, solving the problems of low manual detection efficiency and low accuracy, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202421276183.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the production process of existing ampoules, manual inspection has problems such as low efficiency, poor consistency, high missed detection rate and low accuracy, making it difficult to effectively identify and eliminate defective products.
A waste removal device for ampoule detection is designed, including conveying components, detection racks, removal racks, motors, removal mechanisms, etc. The detection cameras and positioning codes enable the rapid identification and removal of defective ampoules. The removal mechanism uses cylinders and teeth. Automatic removal of components such as strips and half gears.
It improves the identification accuracy and removal efficiency of defective ampoules, reduces the leakage detection rate, improves production efficiency and product quality, and has a simple structure and strong practicality.
Smart Images

Figure CN222519214U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ampoule detection and waste rejection, in particular to a waste rejection device for ampoule detection. Background Art
[0002] Anbe bottle is a small glass container used to hold injectable drugs or water for injection. During the production process, the medicine is first injected into the bottle, and then the glass at the mouth of the Anbe bottle is melted and sealed by drawing at high temperature using flame. Because the upper glass is sealed, the filled liquid will not come into contact with substances other than the glass, thus ensuring its hygiene and being suitable for heat sterilization.
[0003] In the process of glass melting and drawing, affected by the position of the bottle clamping by the drawing pliers, the size of the burning flame, the rotation speed of the bottle and other process factors, the molten glass on the top of the Anbu bottle may have defects such as uneven shrinkage, wire support, bubble head, flat head, pointed head, broken head, hook head, etc.
[0004] According to the above-mentioned related technologies, the existing ampoules are mostly inspected by manual sampling after production. Manual inspection has the problems of low efficiency, poor consistency, high missed detection rate, low precision, etc. To address the above problems, we have launched a waste rejection device for ampoule inspection. Utility Model Content
[0005] The utility model discloses a waste rejection device for ampoule detection, aiming to solve the technical problems that ampoules are mostly detected by manual sampling after production, and manual detection has the problems of low efficiency, poor consistency, high missed detection rate and low precision.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A waste rejection device for ampoule detection comprises a conveying assembly, the conveying assembly comprises a detection frame, the detection frame is arranged on one side of the top of the conveying assembly, a rejection frame is arranged on the other side of the detection frame, a motor is symmetrically arranged on the outer side of the conveying assembly, a rejection mechanism is arranged on the top of the conveying assembly, the rejection mechanism comprises a rejection assembly and a detection assembly, the rejection assembly and the detection assembly are used in conjunction with each other, the rejection assembly comprises a slide rail, the slide rail is fixedly connected to the inside of the rejection frame, a T-shaped groove is provided inside the slide rail, a rack is slidably connected to the inside of the T-shaped groove, a cylinder is arranged on the outer side of the rack, a connecting rod is fixedly connected to the output end of the cylinder, the connecting rod is fixedly connected to the rack, a rotating shaft is rotatably connected to the bottom of the rejection frame, a half gear is fixedly connected to the top of the rotating shaft, the half gear is meshed with the rack, and a rejection plate is fixedly connected to the bottom of the rotating shaft.
[0008] In a preferred solution, the detection component includes a detection camera, which is symmetrically installed at the bottom of the detection frame. The bottom of the detection frame is equidistantly fixed with lighting lamps, and a positioning code is provided on the top of the conveying component. The positioning code and the detection camera are used in conjunction with each other.
[0009] In a preferred solution, a storage box is installed on the outer side of the rejection rack, and a protective cover is fixedly connected to the top of the storage box.
[0010] In a preferred solution, baffles are symmetrically installed on the outer side of the conveying assembly.
[0011] In a preferred solution, a avoidance groove is provided inside one of the baffles, and the avoidance groove and the storage box are used in conjunction with each other.
[0012] In a preferred solution, a controller is fixedly connected to the outer side of the rejection frame, and the motor, cylinder and detection camera are all electrically connected to the controller.
[0013] The utility model provides a waste rejection device for ampoule detection, which has the following advantages:
[0014] Firstly, the rejection mechanism can realize the rapid identification, positioning and rejection of defective ampoules. Compared with the manual inspection method, it has higher accuracy, higher efficiency and lower missed detection rate, which is conducive to improving production efficiency and reducing the productivity of unqualified products. It has a simple structure and strong practicality.
[0015] Secondly, the storage box can be used to store defective ampoules, the baffle can be used to prevent ampoules from falling, and the controller can be used to facilitate the staff to control the opening and closing of the motor, cylinder and detection camera, making the operation easier. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model is a three-dimensional schematic diagram of a waste rejection device for ampoule detection.
[0017] Figure 2 The utility model is a three-dimensional side view schematic diagram of a waste rejection device for ampoule detection.
[0018] Figure 3 The utility model discloses a stereoscopic schematic diagram of a rejecting mechanism of a rejecting device for ampoule detection.
[0019] Figure 4 The utility model is a three-dimensional schematic diagram of a storage box of a waste rejection device for ampoule detection.
[0020] In the attached drawings: 1. conveying assembly; 2. detection frame; 3. rejection frame; 4. motor; 5. rejection mechanism; 501. slide rail; 502. T-slot; 503. rack; 504. cylinder; 505. connecting rod; 506. half gear; 507. rotating shaft; 508. rejection plate; 6. detection camera; 7. lighting; 8. positioning code; 9. storage box; 10. protective cover; 11. baffle; 12. avoidance groove; 13. controller. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0022] Reference Figure 1 - Figure 4 A reject device for ampoule detection includes a conveying component 1, the conveying component 1 includes a detection frame 2, the detection frame 2 is arranged on one side of the top of the conveying component 1, and a reject frame 3 is arranged on the other side of the detection frame 2. A motor 4 is symmetrically arranged on the outer side of the conveying component 1, and a reject mechanism 5 is arranged on the top of the conveying component 1. The reject mechanism 5 includes a reject component and a detection component. The reject component and the detection component cooperate with each other. The reject component includes a slide rail 501, which is fixedly connected to the inside of the reject frame 3. The slide rail 50 1 is provided with a T-slot 502, a rack 503 is slidably connected inside the T-slot 502, a cylinder 504 is provided on the outside of the rack 503, a connecting rod 505 is fixedly connected to the output end of the cylinder 504, the connecting rod 505 is fixedly connected to the rack 503, a rotating shaft 507 is rotatably connected to the bottom of the rejection rack 3, a half gear 506 is fixedly connected to the top of the rotating shaft 507, the half gear 506 is meshed and connected to the rack 503, and a rejection plate 508 is fixedly connected to the bottom of the rotating shaft 507. The detection assembly includes a detection camera 6, which is symmetrically installed at the bottom of the detection rack 2, and a lighting lamp 7 is equidistantly fixedly connected to the bottom of the detection rack 2. A positioning code 8 is provided on the top of the conveying assembly 1, and the positioning code 8 and the detection camera 6 are used in conjunction with each other.
[0023] In the above technical solution, considering that ampoules are mostly tested by manual sampling after production, manual testing has the problems of low efficiency, poor consistency, high missed detection rate, low precision, etc., in order to solve such problems, the specific operations are as follows:
[0024] Reference Figure 1 - Figure 4 In a preferred embodiment, when the ampoule bottle is transported under the inspection rack 2, the inspection camera 6 starts to inspect the ampoule bottle. When a defective ampoule bottle is found, the ampoule bottle is positioned by the positioning code 8 where the ampoule bottle is located. When the defective ampoule bottle is transported to the front of the rejection plate 508, the cylinder 504 is started, and the cylinder 504 drives the rack 503 to slide on the top of the slide rail 501, and then the rack 503 drives the half gear 506 to rotate, and the half gear 506 drives the rotating shaft 507 to rotate, and the rotating shaft 507 drives the rejection plate 508 to rotate, and the defective ampoule bottle is rejected. The rejection mechanism 5 is set, and the defective ampoule bottle can be quickly identified, located and rejected. Compared with the manual inspection method, it has higher accuracy, higher efficiency, and lower missed detection rate, which is conducive to improving production efficiency and reducing the productivity of unqualified products. It has a simple structure and strong practicality.
[0025] Reference Figure 1 - Figure 4 In a preferred embodiment, a storage box 9 is installed on the outside of the rejection rack 3, and a protective cover 10 is fixedly connected to the top of the storage box 9. Baffles 11 are symmetrically installed on the outside of the conveying component 1. An avoidance groove 12 is opened inside one of the baffles 11, and the avoidance groove 12 and the storage box 9 are used in conjunction with each other. A controller 13 is fixedly connected to the outside of the rejection rack 3, and the motor 4, the cylinder 504 and the detection camera 6 are all electrically connected to the controller 13. The storage box 9 can be used to store defective ampoules, and the baffle 11 can be used to prevent ampoules from falling. The controller 13 can be used to facilitate the staff to control the opening and closing of the motor 4, the cylinder 504 and the detection camera 6, and the operation is simpler.
[0026] Working principle: in actual use, the conveying component 1 starts to convey the ampoule bottle. When the ampoule bottle is conveyed and passes under the detection rack 2, the detection camera 6 starts to detect the ampoule bottle. When a defective ampoule bottle is found, the ampoule bottle is positioned by the positioning code 8 where the ampoule bottle is located. When the defective ampoule bottle is conveyed to the front of the rejection plate 508, the cylinder 504 is started, and the cylinder 504 drives the rack 503 to slide on the top of the slide rail 501, and then the rack 503 drives the half gear 506 to rotate, and the half gear 506 drives the rotating shaft 507 to rotate, and the rotating shaft 507 drives the rejection plate 508 to rotate, and the defective ampoule bottle is rejected. The defective ampoule bottle is rejected and enters the interior of the storage box 9. At this point, the staff has completed the inspection of the ampoule bottle and the rejection of waste.
[0027] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A waste rejection device for ampoule detection, comprising a conveying assembly (1), characterized in that: The conveying assembly (1) comprises a detection frame (2), the detection frame (2) being arranged on one side of the top of the conveying assembly (1), a rejection frame (3) being arranged on the other side of the detection frame (2), a motor (4) being symmetrically arranged on the outer side of the conveying assembly (1), a rejection mechanism (5) being arranged on the top of the conveying assembly (1), the rejection mechanism (5) comprising a rejection assembly and a detection assembly, the rejection assembly and the detection assembly being used in coordination with each other; The rejection assembly comprises a slide rail (501), wherein the slide rail (501) is fixedly connected to the inside of the rejection frame (3), a T-shaped slot (502) is provided inside the slide rail (501), a rack (503) is slidably connected inside the T-shaped slot (502), a cylinder (504) is provided on the outside of the rack (503), a connecting rod (505) is fixedly connected to the output end of the cylinder (504), the connecting rod (505) is fixedly connected to the rack (503), a rotating shaft (507) is rotatably connected to the bottom of the rejection frame (3), a half gear (506) is fixedly connected to the top of the rotating shaft (507), the half gear (506) is meshingly connected to the rack (503), and a rejection plate (508) is fixedly connected to the bottom of the rotating shaft (507).
2. The waste rejection device for ampoule detection according to claim 1, characterized in that: The detection component comprises a detection camera (6), the detection camera (6) is symmetrically mounted on the bottom of the detection frame (2), the bottom of the detection frame (2) is equidistantly fixedly connected with an illumination lamp (7), and the top of the conveying component (1) is provided with a positioning code (8), and the positioning code (8) and the detection camera (6) are used in conjunction with each other.
3. The waste rejection device for ampoule detection according to claim 1, characterized in that: A storage box (9) is installed on the outer side of the rejection rack (3), and a protective cover (10) is fixedly connected to the top of the storage box (9).
4. The waste rejection device for ampoule detection according to claim 1, characterized in that: Baffles (11) are symmetrically mounted on the outer side of the conveying assembly (1).
5. The waste rejection device for ampoule detection according to claim 4, characterized in that: An escape groove (12) is provided inside one of the baffles (11), and the escape groove (12) and the storage box (9) are used in conjunction with each other.
6. The waste rejection device for ampoule detection according to claim 1, characterized in that: A controller (13) is fixedly connected to the outer side of the rejection frame (3), and the motor (4), the cylinder (504) and the detection camera (6) are all electrically connected to the controller (13).