Speed reducer gear cleaning device

Abstract

The utility model discloses a speed reducer gear cleaning device which comprises a box body, a lifting mechanism, a water pumping assembly, a cleaning mechanism, a filtering assembly and a fixing frame, and the lifting mechanism is arranged at the top of the box body through a mounting frame; the water pumping assembly is arranged on one side of the box body; the cleaning mechanism is arranged in the box body, the cleaning mechanism comprises a placing box, a cleaning frame and a cleaning assembly, the placing box is detachably installed in the box body, the cleaning frame is arranged in the placing box, the cleaning assembly is installed on the bottom wall of the placing box, and the cleaning assembly abuts against the box body through a fixing frame; the cleaning assembly is an ultrasonic generator; the filtering assembly is arranged at the top of the water pumping assembly; therefore, the gears of different sizes are cleaned through ultrasonic waves, the gears can be cleaned up, the gears cannot be damaged, and the quality of the gears is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning devices, in particular to a speed reducer gear cleaning device. Background Art

[0002] The reducer is an independent component consisting of a transmission gear transmission, a worm transmission, a transmission gear, and a worm transmission enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. The transmission gear is a toothed mechanical part that can mesh with each other. It is widely used in mechanical equipment and is an extremely important transmission component in mechanical transmission. During the use of the reducer, its transmission gear needs to be cleaned regularly to extend its service life.

[0003] In the patent document of China Authorization Announcement No. (CN219597441 U), a gear cleaning device for a reducer is disclosed, including a cleaning table, an annular groove is provided on the top of the inner rear side of the cleaning table, a movable sleeve is slidably connected to the inner wall of the annular groove, and teeth are fixedly connected to the rear side of the surface of the movable sleeve, and a plurality of teeth are arranged and distributed in an annular shape with equal distance. The device drives the brush plate to rotate with the transmission gear as the center through the movable sleeve to clean the surface of the transmission gear, and at the same time, the electric spray head is turned on, and the cleaning liquid stored in the storage box is sprayed on the surface of the transmission gear through the electric spray head, and then cooperates with the brush plate to quickly and efficiently clean the surface of the transmission gear.

[0004] However, although the above device can clean the gears through the brush plate, there are still some problems. First, when using the brush plate to clean the reducer gears, if the bristles on the brush are too soft, the dirt and impurities on the gear surface cannot be effectively removed. Secondly, if the bristles of the brush are too hard, the surface of the gear will be scratched, resulting in scratches or deformation on the gear surface. Utility Model Content

[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0006] To this end, one purpose of the utility model is to provide a reducer gear cleaning device, which uses ultrasonic waves to clean gears of different sizes, which can not only clean the gears but also will not cause damage to the gears, thereby ensuring the quality of the gears.

[0007] To achieve the above-mentioned purpose, the utility model proposes a box body, a lifting mechanism, a pumping assembly, a cleaning mechanism, a filtering assembly and a fixing frame, wherein the lifting mechanism is arranged on the top of the box body through a mounting frame; the pumping assembly is arranged on one side of the box body; the cleaning mechanism is arranged inside the box body, and the cleaning mechanism includes a placement box, a cleaning frame and a cleaning assembly, wherein the placement box is detachably installed inside the box body, the cleaning frame is arranged inside the placement box, the cleaning assembly is installed on the bottom wall of the placement box, and the cleaning assembly is abutted against the box body through the fixing frame, wherein the cleaning assembly is an ultrasonic generator; and the filtering assembly is arranged on the top of the pumping assembly.

[0008] The reducer gear cleaning device of the utility model places a placement box through a box body, and places the reducer gear that needs to be cleaned in the placement box, generates ultrasonic waves through a cleaning component, and relies on the ultrasonic waves to clean the reducer gear in the placement box, and then lifts the cleaned reducer gear with the assistance of a lifting mechanism, and performs water control treatment, and at the same time, circulates and filters the cleaned liquid under the action of a pumping component and a filtering component. This process can not only clean the gear, but also avoid scratches on the surface of the reducer gear, thereby affecting the quality of the reducer gear.

[0009] In addition, the reducer gear cleaning device proposed in the application may also have the following additional technical features:

[0010] Specifically, the lifting mechanism includes a driving assembly, a winding wheel and a steel wire rope, wherein the driving assembly is fixedly mounted on the top of the mounting frame, the winding wheel is fixedly connected to the output end of the driving assembly, and the steel wire rope is wound around the winding wheel; a lifting ring is fixedly connected to the top of the cleaning frame, and an end of the steel wire rope away from the winding wheel is fixedly connected to the lifting ring.

[0011] Specifically, a fan is fixedly mounted on the bottom wall of the mounting frame.

[0012] Specifically, the pumping assembly includes a water pump, a pumping pipe and a drain pipe, wherein the water pump is installed at one end of the box body, the input end of the water pump is connected to the placement box through the pumping pipe, and the output end of the water pump is connected to the filter assembly; the two ends of the drain pipe are respectively connected to the cleaning frame and the filter assembly.

[0013] Specifically, the filter assembly includes a filter box, an oil filter, a maintenance plate and a clamping plate, wherein the filter box is detachably mounted on one end of the box body, the output end of the water pump is connected to the filter box, one end of the drain pipe is connected to the filter box, and the oil filter is arranged inside the filter box; the bottom wall of the oil filter is fixedly connected to the clamping plate, and the clamping plate is at the output end of the water pump; a maintenance plate is clamped on one side of the filter box.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic structural diagram of a speed reducer gear cleaning device according to an embodiment of the utility model;

[0017] Figure 2 This is a schematic structural diagram of a speed reducer gear cleaning device according to another embodiment of the utility model;

[0018] Figure 3 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0019] As shown in the figure: 1. Box body; 2. Mounting frame; 3. Lifting mechanism; 31. Driving assembly; 32. Winding wheel; 33. Wire rope; 4. Fan; 6. Pumping assembly; 61. Water pump; 62. Pumping pipe; 63. Drain pipe; 7. Cleaning mechanism; 71. Placement box; 72. Cleaning frame; 73. Cleaning assembly; 8. Fixed frame; 10. Lifting ring; 11. Filter assembly; 111. Filter box; 112. Oil filter; 113. Maintenance plate; 114. Pallet. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.

[0021] The reducer gear cleaning device of the embodiment of the utility model is described below in conjunction with the accompanying drawings.

[0022] The reducer gear cleaning device provided in the embodiment of the utility model can be used for cleaning the reducer gears. It can not only clean the gears, but also avoid scratches on the surface of the reducer gears, thereby affecting the quality of the reducer gears.

[0023] like Figure 1-Figure 3 As shown, the speed reducer gear cleaning device of the embodiment of the utility model may include a housing 1, a lifting mechanism 3, a pumping assembly 6, a cleaning mechanism 7, a filtering assembly 11 and a fixing frame 8.

[0024] It should be noted that the inner bottom wall of the box body 1 described in this embodiment is inclined to better facilitate the discharge of impurities after cleaning.

[0025] The lifting mechanism 3 is arranged on the top of the box body 1 through the mounting frame 2 , and the pumping assembly 6 is arranged on one end side of the box body 1 .

[0026] It should be noted that, in order to increase the stability when pulling the cleaning mechanism 7, two sets of lifting mechanisms 3 can be set to work together.

[0027] The cleaning mechanism 7 is disposed inside the box body 1 , and the cleaning mechanism 7 may include a placement box 71 , a cleaning frame 72 and a cleaning assembly 73 .

[0028] Among them, the placement box 71 is detachably installed inside the box body 1, the cleaning frame 72 is arranged inside the placement box 71, the cleaning component 73 is installed on the bottom wall of the placement box 71, and the cleaning component 73 is abutted against the box body 1 through the fixing frame 8, and the filter component 11 is arranged on the top of the pumping component 6.

[0029] It should be noted that the cleaning component 73 described in this embodiment can be an ultrasonic generator. In addition, it should be noted that the mesh diameter of the cleaning frame 72 can be 3cm-5cm, so as to better discharge the cleaned impurities.

[0030] Specifically, in the actual operation process, when cleaning the reducer gears, the relevant personnel can place the gears in the cleaning frame 72, and pour the cleaning agent used for cleaning into the placement box 71. At the same time, under the action of the lifting mechanism 3, the cleaning frame 72 is lowered to the placement box 71 for immersion, and ultrasonic waves are generated through the cleaning component 73 to clean the gears in the cleaning frame 72. After cleaning, the lifting mechanism 3 is used to raise the cleaning frame 72 to drain the residual cleaning agent. While cleaning the gears, scratches on the surface of the reducer gears are avoided, which affects the quality of the reducer gears.

[0031] In one embodiment of the present invention, Figure 1-Figure 2 As shown, the lifting mechanism 3 may include a driving assembly 31 , a winding wheel 32 and a wire rope 33 .

[0032] The driving assembly 31 is fixedly mounted on the top of the mounting frame 2 , the winding wheel 32 is fixedly connected to the output end of the driving assembly 31 , and the steel wire rope 33 is wound around the winding wheel 32 .

[0033] The top of the cleaning frame 72 is fixedly connected with a lifting ring 10 , and one end of the wire rope 33 away from the winding wheel 32 is fixedly connected to the lifting ring 10 .

[0034] Specifically, the drive assembly 31 drives the winding wheel 32 to rotate so as to wind up or unwind the wire rope 33, thereby controlling the cleaning frame 72 to rise or fall.

[0035] It should be noted that the driving component 31 described in this embodiment may be a motor.

[0036] In one embodiment of the present invention, Figure 1-Figure 2 As shown, a fan 4 is fixedly mounted on the bottom wall of the mounting frame 2 .

[0037] Specifically, when the cleaning frame 72 is raised to dry the cleaning agent remaining on the reducer gear, the drying speed of the gear is increased with the assistance of the fan 4.

[0038] In one embodiment of the present invention, Figure 1-Figure 2 As shown, the water pumping assembly 6 may include a water pump 61 , a water pumping pipe 62 and a drainage pipe 63 .

[0039] The water pump 61 is installed at one end of the box body 1 , the input end of the water pump 61 is connected to the placement box 71 through the water pumping pipe 62 , and the output end of the water pump 61 is connected to the filter assembly 11 .

[0040] Both ends of the drain pipe 63 are connected to the cleaning frame 72 and the filter assembly 11 respectively.

[0041] Specifically, the water pump 61 extracts the cleaning agent after cleaning the gears in the placement box 71 through the suction pipe 62, and discharges it into the filter assembly 11 for filtration, and then discharges the filtered cleaning agent into the placement box 71 again through the drain pipe 63 for recycling. This process can not only filter out the stains remaining in the cleaning agent, but also save cleaning agent.

[0042] In one embodiment of the present invention, Figure 1-Figure 2 As shown, the filter assembly 11 may include a filter box 111 , an oil filter 112 , a maintenance plate 113 and a clamping plate 114 .

[0043] The filter box 111 is detachably mounted at one end of the housing 1 , the output end of the water pump 61 is connected to the filter box 111 , one end of the drain pipe 63 is connected to the filter box 111 , and the oil filter 112 is disposed inside the filter box 111 .

[0044] It should be noted that the oil filter 112 described in this embodiment can select different filter elements according to the stains on the cleaning gear, and no limitation is made here.

[0045] As a possible situation, in order to facilitate taking out the oil filter 112 from the filter box 111 , a handle may be installed on the top of the oil filter 112 .

[0046] The bottom wall of the oil filter 112 is fixedly connected to the clamping plate 114 , and the clamping plate 114 is at the output end of the water pump 61 .

[0047] Specifically, the clamping plate 114 is clamped on the output end of the water pump 61 to prevent the oil filter 112 from being distorted by the cleaning agent discharged by the water pump 61, resulting in the inability to filter the stains remaining in the cleaning agent.

[0048] A maintenance plate 113 is clamped on one side of the filter box 111 .

[0049] As a possible situation, in order to increase the sealing between the maintenance plate 113 and the filter box 111 , a sealing ring may be wrapped around the outer side of the maintenance plate 113 to prevent the cleaning agent in the filter box 111 from leaking.

[0050] In summary, the reducer gear cleaning device of the embodiment of the utility model places the placement box through the box body, and places the reducer gear to be cleaned in the placement box, generates ultrasonic waves through the cleaning component, and relies on the ultrasonic waves to clean the reducer gears in the placement box, and then lifts the cleaned reducer gears with the assistance of the lifting mechanism, and controls the water. At the same time, the cleaned liquid is circulated and filtered under the action of the pumping component and the filtering component. This process not only cleans the gears, but also avoids scratches on the surface of the reducer gears, thereby affecting the quality of the reducer gears.

[0051] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0052] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without contradiction.

[0053] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A speed reducer gear cleaning device, characterized in that: It includes a box body, a lifting mechanism, a pumping assembly, a cleaning mechanism, a filtering assembly and a fixing frame, wherein: The lifting mechanism is arranged on the top of the box body through a mounting frame; The pumping assembly is arranged on one side of the box; The cleaning mechanism is arranged inside the box, and comprises a placement box, a cleaning frame and a cleaning assembly, wherein: The placement box is detachably mounted inside the box body, the cleaning frame is arranged inside the placement box, the cleaning component is mounted on the bottom wall of the placement box, and the cleaning component is abutted against the box body through the fixing frame, wherein the cleaning component is an ultrasonic generator; The filter assembly is arranged on the top of the pumping assembly.

2. The speed reducer gear cleaning device according to claim 1, characterized in that: The lifting mechanism includes a driving assembly, a winding wheel and a wire rope, wherein: The driving assembly is fixedly mounted on the top of the mounting frame, the winding wheel is fixedly connected to the output end of the driving assembly, and the steel wire rope is wound around the winding wheel; The top of the cleaning frame is fixedly connected with a lifting ring, and one end of the steel wire rope away from the winding wheel is fixedly connected to the lifting ring.

3. The speed reducer gear cleaning device according to claim 1, characterized in that: A fan is fixedly mounted on the bottom wall of the mounting frame.

4. The speed reducer gear cleaning device according to claim 1, characterized in that: The pumping assembly includes a water pump, a pumping pipe and a drain pipe, wherein: The water pump is installed at one end of the box body, the input end of the water pump is connected to the placement box through the water pumping pipe, and the output end of the water pump is connected to the filter assembly; Both ends of the drainage pipe are connected to the cleaning frame and the filter assembly respectively.

5. The speed reducer gear cleaning device according to claim 4, characterized in that: The filter assembly includes a filter box, an oil filter, a maintenance plate and a card plate, wherein: The filter box is detachably mounted on one end of the box body, the output end of the water pump is connected to the filter box, one end of the drain pipe is connected to the filter box, and the oil filter is arranged inside the filter box; The bottom wall of the oil filter is fixedly connected to the clamping plate, and the clamping plate is clamped on the output end of the water pump; A maintenance plate is clamped on one side of the filter box.

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