Tin-plated copper-clad steel wire weld-aid device

By designing the correction, clamping and cutting mechanism of the tinned copper-clad steel wire welding device, the problem of unsolid welding caused by bending of the tinned copper-clad steel wire joint is solved, and the welding effect and convenience of use are improved.

CN222519859UActive Publication Date: 2025-02-25NANTONG HONGYANG CONDUCTOR TECH CO LTD
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Patent Information

Application Number
CN202421311084.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-25
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Tinned copper-clad steel wire joints are prone to bending, resulting in the welding area being unsolid and affecting the welding effect.

Method used

A tin-plated copper-clad steel wire welding device is designed, including a correction mechanism, a clamping mechanism and a cutting mechanism. The correction mechanism corrects the bending of the joint of the plated copper-clad steel wire through the coordination of the driving gear, driven gear and synchronization belt; the clamping mechanism clamps and fixes the plated copper-clad steel wire through the coordination of the driving motor, transmission gear and synchronization belt. Wire; The cutting mechanism cuts off the copper-clad steel wire through the cooperation of the cylinder and the cutting knife.

Benefits of technology

The bending of the tinned copper-clad steel wire joint is effectively corrected, the firmness of the welding part is improved, the welding effect is improved, and the convenience of use is improved through clamping and cutting functions.

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Abstract

The utility model relates to the technical field of weld-aid devices, in particular to a tinned copper-clad steel wire weld-aid device which comprises a machine table, a guide module for guiding a tinned copper-clad steel wire, a correction mechanism for correcting the tinned copper-clad steel wire, a clamping mechanism for clamping the tinned copper-clad steel wire and a cutting mechanism for cutting the tinned copper-clad steel wire. According to the utility model, through the mutual cooperation of the correcting mechanism, the clamping mechanism and the cutting mechanism, on one hand, the device can straighten the joint of the tinned copper-clad steel wire, so that the problems that the welding part is not firm and the welding effect is influenced due to the fact that the joint of the tinned copper-clad steel wire is easy to bend are solved; and on the other hand, the straightened tinned copper-clad steel wire is fixed after being conveyed to the required length, and the fixed tinned copper-clad steel wire is cut off, so that the use convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fluxing devices, in particular to a tinned copper-clad steel wire fluxing device. Background Art

[0002] Tinned copper clad steel wire refers to a material of cp wire. It is a composite material made of high-quality carbon steel as the wire core, mechanically coated with oxygen-free copper layer, and then plated with pure tin. It uses the skin effect of low-voltage and high-frequency signals to travel along the surface in the high-frequency area. Therefore, as long as the thickness of the copper layer reaches a certain range, the signal of a certain frequency band can be guaranteed to be transmitted. Copper plays the role of conducting weak electric signals, and steel wire plays a supporting role.

[0003] At present, when two tinned copper clad steel wires are welded, the tinned copper clad steel wire joints are prone to bending, resulting in a loose welded portion, which affects the welding effect.

[0004] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0005] The utility model aims to provide a tinned copper clad steel wire fluxing device which can effectively solve the above technical problems.

[0006] In order to achieve the purpose of this utility model, the following technical solutions are adopted:

[0007] A tinned copper clad steel wire soldering device, comprising: a machine platform, a guide module for guiding the tinned copper clad steel wire, a correction mechanism for correcting the tinned copper clad steel wire, a clamping mechanism for clamping the tinned copper clad steel wire, and a cutting mechanism for cutting the tinned copper clad steel wire;

[0008] The correction mechanism includes: a driving gear and a driven gear rotatably installed on the top of the machine, a synchronous belt meshing with the driving gear and the driven gear, a linkage gear rotatably installed on the top of the machine, and a rotating motor driving the linkage gear to rotate.

[0009] Furthermore, the linkage gear is located between the driving gear and the driven gear, and is meshed with the synchronous belt.

[0010] Furthermore, the clamping mechanism includes: a clamping block for clamping and fixing the tinned copper clad steel wire, and a driving component for driving the clamping block to clamp.

[0011] Furthermore, the driving assembly includes: a mounting frame fixedly installed on the top of the machine, a fixing tube fixedly installed on the side wall of the mounting frame, a circular plate fixedly sleeved on the outer edge of the fixing tube, a gear ring rotatably installed on the outer edge of the circular plate, a synchronous belt 2 meshing with the gear ring, a transmission gear meshing with the synchronous belt 2, a driving motor that drives the transmission gear to rotate, and a linkage unit that is linked to the clamping block and the circular plate.

[0012] Furthermore, the linkage unit includes: a fixed plate fixedly mounted on the outer edge of the fixed tube, a rotating plate rotatably installed on the outer edge of the fixed tube, a connecting plate fixedly installed on the side wall of the clamping block, and a linkage rod plugged onto the side wall of the connecting plate.

[0013] Furthermore, a guide groove 1 matching the connecting plate and a guide groove 2 matching the connecting rod are provided on the side wall of the fixed plate. The inner cavities of the guide groove 1 and the guide groove 2 are mutually connected. An arc groove matching the connecting rod is provided on the side wall of the rotating plate.

[0014] Furthermore, the cutting mechanism includes: a cutter for cutting the tinned copper clad steel wire, a cylinder for driving the cutter to move, and a cutting table for supporting the tinned copper clad steel wire during cutting.

[0015] Furthermore, the guide module includes: a guide wheel for guiding the tinned copper clad steel wire, and a limiting plate for limiting the tinned copper clad steel wire during movement.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The utility model discloses a tinned copper clad steel wire soldering device. Through the cooperation of a correcting mechanism, a clamping mechanism and a cutting mechanism, on the one hand, the device can straighten the joint of the tinned copper clad steel wire, thereby solving the problem that the joint of the tinned copper clad steel wire is prone to bending, resulting in a loose welding part and affecting the welding effect; on the other hand, the straightened tinned copper clad steel wire is fixed after being transmitted to a required length, and the fixed tinned copper clad steel wire is cut off, thereby improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0019] Figure 1 The utility model is a three-dimensional schematic diagram of a tinned copper clad steel wire fluxing device.

[0020] Figure 2The utility model is a three-dimensional schematic diagram of a tinned copper clad steel wire fluxing device.

[0021] Figure 3 The utility model is a tinned copper clad steel wire fluxing device Figure 2 Enlarged view of point A in the middle.

[0022] Figure 4 The utility model is a schematic diagram of a clamping mechanism of a tinned copper clad steel wire fluxing device.

[0023] Figure 5 The utility model is a three-dimensional schematic diagram of a toothed ring component of a tinned copper clad steel wire fluxing device.

[0024] Figure 6 The utility model is a three-dimensional schematic diagram of a component clamping block of a tinned copper clad steel wire fluxing device.

[0025] In the figure:

[0026] 1. Machine;

[0027] 2. Guide module;

[0028] 3. Correction mechanism; 31. Driving gear; 32. Driven gear; 33. Synchronous belt 1; 34. Interlocking gear;

[0029] 4. Clamping mechanism; 41. Clamping block; 42. Driving assembly; 421. Mounting frame; 422. Fixed pipe; 423. Gear ring; 424. Driving motor; 425. Synchronous belt 2; 426. Transmission gear; 427. Circular plate; 428. Linking unit; 4281. Connecting plate; 4282. Linking rod; 4283. Fixed plate; 4284. Rotating plate;

[0030] 5. Cutting mechanism; 51. Cylinder; 52. Cutter; 53. Cutting table. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the utility model, rather than all embodiments.

[0032] In the description of the present utility model, it should be understood that the terms "center", "lateral", "longitudinal", "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present utility model. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0033] like Figures 1 to 6 As shown, the utility model is a tinned copper clad steel wire soldering device, comprising: a machine platform 1, a guide module 2 for guiding the tinned copper clad steel wire, a correction mechanism 3 for correcting the tinned copper clad steel wire, a clamping mechanism 4 for clamping the tinned copper clad steel wire, and a cutting mechanism 5 for cutting the tinned copper clad steel wire;

[0034] The correction mechanism 3 includes: a driving gear 31 and a driven gear 32 rotatably mounted on the top of the machine 1, a synchronous belt 33 meshing with the driving gear 31 and the driven gear 32, a linkage gear 34 rotatably mounted on the top of the machine 1, and a rotary motor driving the linkage gear 34 to rotate. The rotary motor is mounted inside the machine 1, and the linkage gear 34 is located between the driving gear 31 and the driven gear 32, and is meshed with the synchronous belt 33.

[0035] In this embodiment, two groups of correction mechanisms 3 are provided, which are respectively located on both sides of the cutting mechanism 5. The tinned copper-clad steel wire can be transported to the correction mechanism 3 through the guide module 2. At this time, by starting the rotating motor, the linkage gear 34 can be driven to rotate, and the synchronous belt 33 can be driven to rotate through the linkage gear 34, and the driving gear 31 and the driven gear 32 can be driven to rotate through the synchronous belt 33, so that the joints of the tinned copper-clad steel wire can be driven to pass through the two groups of correction mechanisms 3 in sequence, that is, the tinned copper-clad steel wire joints pass through adjacent synchronous belts 33, and the tinned copper-clad steel wire is squeezed by the driving gear 31, the driven gear 32, the synchronous belt 33, and the linkage gear 34. The tinned copper-clad steel wire can be conveyed and straightened at the same time, which solves the problem that the tinned copper-clad steel wire joints are prone to bending, resulting in loose welding parts and affecting the welding effect.

[0036] Furthermore, two groups of the straightening mechanisms 3 are provided, which can straighten the tinned copper-clad steel wire joint twice, thereby improving the straightening effect of the tinned copper-clad steel wire joint.

[0037] Since the straightening mechanism 3 has a conveying function for the tinned copper clad steel wire, the straightened tinned copper clad steel wire can be conveyed to a certain length according to usage requirements, thereby preparing for subsequent cutting.

[0038] The clamping mechanism 4 includes: a clamping block 41 for clamping and fixing the tinned copper clad steel wire, a driving component 42 for driving the clamping block 41 to clamp, the driving component 42 includes: a mounting frame 421 fixedly mounted on the top of the machine 1, a fixed tube 422 fixedly mounted on the side wall of the mounting frame 421, a circular plate 427 fixedly sleeved on the outer edge of the fixed tube 422, a gear ring 423 rotatably mounted on the outer edge of the circular plate 427, a synchronous belt 425 meshing with the gear ring 423, a transmission gear 426 meshing with the synchronous belt 425, a driving motor 424 for driving the transmission gear 426 to rotate, and a linkage unit 428 that is linked to the clamping block 41 and the circular plate 427, the linkage unit 428 includes: a fixed sleeve mounted on the fixed A fixed plate 4283 on the outer edge of the tube 422, a rotating plate 4284 rotatably installed on the outer edge of the fixed tube 422, a fixed rod, a connecting plate 4281 fixedly installed on the side wall of the clamping block 41, and a linkage rod 4282 plugged into the side wall of the connecting plate 4281 are fixedly installed between the gear ring 423 and the rotating plate 4284. A guide groove 1 matching the connecting plate 4281 and a guide groove 2 matching the linkage rod 4282 are provided on the side wall of the fixed plate 4283. The inner cavities of the guide groove 1 and the guide groove 2 are arranged to be interconnected. An arc groove matching the linkage rod 4282 is provided on the side wall of the rotating plate 4284. The linkage rod 4282 passes through the inner cavities of the guide groove 1 and the guide groove 2 and is plugged into the inner cavity of the arc groove.

[0039] When the guide module 2 is conveying the tinned copper clad steel wire toward the direction of the correction mechanism 3, the tinned copper clad steel wire is first passed through the inner cavity of the fixed tube 422. When the correction mechanism 3 conveys the straightened tinned copper clad steel wire to a certain length and needs to be cut, the clamping mechanism 4 is started at this time to clamp the tinned copper clad steel wire, that is, by starting the drive motor 424, the drive motor 424 drives the transmission gear 426 to rotate, the transmission gear 426 drives the synchronous belt 2 425 to rotate, the synchronous belt 2 425 drives the gear ring 423 to rotate, the gear ring 423 drives the rotating plate 4284 to rotate, and the arc groove on the rotating plate 4284 is used to limit the position. The connecting rod 4282 moves, and the connecting plate 4281 is driven to move through the connecting rod 4282, and the clamping block 41 is driven to move through the connecting plate 4281. Due to the guiding effect of the guide grooves on the fixed plate 4283 on the connecting plate 4281, and the guiding effect of the guide grooves on the connecting rod 4282, the connecting plate 4281 and the connecting rod 4282 both maintain movement in a straight line, and can simultaneously drive several clamping blocks 41 to approach each other. By bringing several clamping blocks 41 closer to each other, the tinned copper clad steel wire can be clamped and fixed, thereby avoiding the movement of the tinned copper clad steel wire during the cutting process, which leads to problems with cutting accuracy, and improves the stability of the tinned copper clad steel wire during cutting.

[0040] It is added here that a plurality of clamping blocks 41 are provided and arranged in a circular array, so that the tinned copper clad steel wire can be clamped and fixed from multiple directions, thereby improving the stability of the clamping of the tinned copper clad steel wire.

[0041] The cutting mechanism 5 comprises: a cutter 52 for cutting the tinned copper clad steel wire, a cylinder 51 for driving the cutter 52 to move, and a cutting table 53 for supporting the tinned copper clad steel wire during cutting.

[0042] After the tinned copper clad steel wire is fixed, the cylinder 51 is started, and the cutter 52 can be driven to move by the cylinder 51. The tinned copper clad steel wire can be cut by the cooperation between the cutter 52 and the cutting table 53, so that the tinned copper clad steel wire can be cut according to the required length, thereby improving the convenience of use.

[0043] Through the mutual cooperation of the correction mechanism 3, the clamping mechanism 4 and the cutting mechanism 5, on the one hand, the device can straighten the joints of the tinned copper-clad steel wire, thereby solving the problem that the joints of the tinned copper-clad steel wire are prone to bending, resulting in loose welding parts and affecting the welding effect; on the other hand, the straightened tinned copper-clad steel wire is fixed after being transmitted to the required length, and the fixed tinned copper-clad steel wire is cut off, thereby improving the convenience of use.

[0044] The guide module 2 includes: a guide wheel for guiding the tinned copper clad steel wire, a groove for accommodating the tinned copper clad steel wire is provided on the side wall of the guide wheel, and a limit plate for limiting the tinned copper clad steel wire during movement, and a limit hole is provided on the side wall of the limit plate. The tinned copper clad steel wire is slid along the groove on the side wall of the guide wheel and passes through the inner cavity of the limit hole on the side wall of the limit plate. The tinned copper clad steel wire can be guided and conveyed by the setting of the guide wheel, and the tinned copper clad steel wire can be limited by the setting of the limit hole. At the same time, the separation of the tinned copper clad steel wire and the guide wheel can be avoided, thereby improving the stability of the transportation of the tinned copper clad steel wire.

[0045] Working principle: When in use, the tinned copper clad steel wire is conveyed toward the direction of the correction mechanism 3 through the guide module 2, and the tinned copper clad steel wire is passed through the inner cavity of the fixed tube 422. The driving gear 31, the driven gear 32, the synchronous belt 33, and the connecting gear 34 have an extrusion effect on the tinned copper clad steel wire, so that the tinned copper clad steel wire can be conveyed and straightened at the same time, which solves the problem that the welding part is not firm due to the easy bending of the tinned copper clad steel wire joint, thereby affecting the welding effect. When the correction mechanism 3 conveys the straightened tinned copper clad steel wire to a certain length, the clamping mechanism 4 is started at this time to clamp the tinned copper clad steel wire. When the tinned copper clad steel wire is fixed, the cylinder 51 is started, and the cutter 52 can be driven to move by the cylinder 51. The tinned copper clad steel wire can be cut off by the cooperation between the cutter 52 and the cutting table 53, so that the tinned copper clad steel wire can be cut off according to the required length, thereby improving the convenience of use.

[0046] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0047] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

Claims

1. A tinned copper clad steel wire fluxing device, characterized in that: include: A machine platform, a guide module for guiding the tinned copper clad steel wire, a correction mechanism for correcting the tinned copper clad steel wire, a clamping mechanism for clamping the tinned copper clad steel wire, and a cutting mechanism for cutting the tinned copper clad steel wire; The correction mechanism includes: a driving gear and a driven gear rotatably installed on the top of the machine, a synchronous belt meshing with the driving gear and the driven gear, a linkage gear rotatably installed on the top of the machine, and a rotating motor driving the linkage gear to rotate.

2. A tinned copper clad steel wire fluxing device as claimed in claim 1, characterized in that: The linkage gear is located between the driving gear and the driven gear, and is meshed with the synchronous belt.

3. A tinned copper clad steel wire fluxing device as claimed in claim 1, characterized in that: The clamping mechanism comprises: a clamping block for clamping and fixing the tinned copper-clad steel wire, and a driving component for driving the clamping block to clamp.

4. A tinned copper clad steel wire fluxing device as claimed in claim 3, characterized in that: The driving assembly includes: a mounting frame fixedly mounted on the top of the machine, a fixing tube fixedly mounted on the side wall of the mounting frame, a circular plate fixedly sleeved on the outer edge of the fixing tube, a gear ring rotatably mounted on the outer edge of the circular plate, a synchronous belt 2 meshing with the gear ring, a transmission gear meshing with the synchronous belt 2, a driving motor driving the transmission gear to rotate, and a linkage unit linked to the clamping block and the circular plate.

5. A tinned copper clad steel wire fluxing device as claimed in claim 4, characterized in that: The linkage unit includes: a fixed plate fixedly sleeved on the outer edge of the fixed tube, a rotating plate rotatably installed on the outer edge of the fixed tube, a connecting plate fixedly installed on the side wall of the clamping block, and a linkage rod plugged on the side wall of the connecting plate.

6. A tinned copper clad steel wire fluxing device as claimed in claim 5, characterized in that: The side wall of the fixed plate is provided with a guide groove 1 matching the connecting plate, and a guide groove 2 matching the connecting rod. The inner cavities of the guide groove 1 and the guide groove 2 are mutually connected. The side wall of the rotating plate is provided with an arc groove matching the connecting rod.

7. A tinned copper clad steel wire fluxing device as claimed in claim 1, characterized in that: The cutting mechanism comprises: a cutter for cutting the tinned copper-clad steel wire, a cylinder for driving the cutter to move, and a cutting table for supporting the tinned copper-clad steel wire during cutting.

8. A tinned copper clad steel wire fluxing device as claimed in claim 1, characterized in that: The guide module comprises: a guide wheel for guiding the tinned copper clad steel wire and a limiting plate for limiting the position of the tinned copper clad steel wire during movement.