Pneumatic demolding device
By designing a pneumatic mold release device, the push cylinder is used to drive the lifting disc up and down, automatic mold release during the casting process is achieved, the problem of low manual mold release efficiency is solved, the work efficiency is improved and the labor intensity of operators is reduced.
Patent Information
- Application Number
- CN202421197650.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the casting process, manual demolding requires a lot of effort, which leads to the operator being unable to do so for a long time and significantly reduces work efficiency.
A pneumatic mold release device is designed, including components such as base, lifting disk, pushing cylinder and guide column. By pushing cylinder, the lifting disk is driven up and down to achieve automatic mold release.
The device can automatically complete the mold release operation, improve work efficiency, reduce the labor intensity of the operator, and the lateral arrangement of the push cylinder prevents the molding sand from falling, extending the service life of the cylinder.
Smart Images

Figure CN222519918U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of casting molds, in particular to a pneumatic demoulding device. Background Art
[0002] Casting products all require a mold, and then mold sand is covered on the mold. After the mold sand is formed, demolding is carried out. After demolding, a mold shape appears in the mold sand, and then pouring is carried out, so that the final product comes out. In the process of demolding, it is found that after the mold sand is formed, in order to demold, it is sometimes done manually. In the process of demolding, because the mold sand fits the mold more firmly after forming, a certain amount of strength is required to complete the demolding work manually. In this way, the operator will not have the strength to complete the work after a long time, and the work efficiency will be significantly reduced. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a pneumatic demoulding device to solve the problems of high labor intensity and low work efficiency in the current casting mold demoulding process relying on manual labor.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A pneumatic demoulding device is provided, comprising:
[0006] A base, on which a plurality of guide pillars are fixedly arranged, and a mold bottom plate is fixedly arranged on the upper end of each guide pillar;
[0007] A lifting plate, the lifting plate is located between the base and the bottom plate of the mold, and forms a sliding fit with each guide column. A plurality of top columns are arranged at the upper end of the lifting plate, and a top hole for the top columns to pass through is provided on the bottom plate of the mold. A roller is arranged at the lower end of the lifting plate;
[0008] A push cylinder is horizontally arranged on the base, the push cylinder is connected to a push block, and the push block is provided with an inclined surface for cooperating with a roller;
[0009] The pushing cylinder drives the pushing block to move horizontally on the bottom plate, and the pushing block abuts against the roller via the inclined surface, driving each top column on the lifting plate to extend from the bottom plate of the mold.
[0010] Furthermore, a guide rail is arranged on the base, a slider is arranged at the lower end of the push block, the slider forms a sliding fit with the guide rail, and the push block moves linearly along the guide rail.
[0011] Furthermore, a wheel seat is arranged at the lower end of the lifting plate, and the roller is arranged on the wheel seat.
[0012] Furthermore, a guide bearing is arranged on the lifting plate, and the lifting plate forms a sliding fit with the guide column via the guide bearing.
[0013] Furthermore, the guide column includes a large-diameter column and a small-diameter column, and the lifting plate forms a sliding fit with the small-diameter column.
[0014] The beneficial effects of the utility model are:
[0015] The pneumatic demoulding device of the utility model can realize automatic demoulding by pushing the cylinder to move horizontally to drive the lifting plate to move up and down. Compared with the previous manual demoulding, it is more efficient and easier for people. It can improve work efficiency under the same working time.
[0016] The push cylinder is arranged horizontally to prevent the molding sand particles at the upper end from falling into the cylinder, thus ensuring the service life of the push cylinder. The cylinder is placed horizontally to reduce the overall height of the device while ensuring the thrust, which makes manual demoulding operations more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings.
[0018] Figure 1 It is a three-dimensional diagram of the pneumatic demoulding device of the utility model;
[0019] Figure 2 It is the structural diagram of the base, the push cylinder and the push block;
[0020] Figure 3 It is a schematic diagram of the lifting plate;
[0021] Figure 4 It is a schematic diagram of guide pillars and guide bearings;
[0022] Among them, 1. base, 2. mold bottom plate, 3. lifting plate, 31. top column, 32. roller, 4. pushing cylinder, 41. pushing block, 51. guide rail, 52. slider, 6. guide column, 61. large diameter column, 62. small diameter column, 7. guide bearing. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The present application provides a pneumatic demoulding device, which is described in detail below. It should be noted that the description order of the following embodiments does not limit the preferred order of the embodiments of the present application. In the following embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0025] In order to solve the technical problems of high labor intensity and low work efficiency in the manual demoulding process of the casting mold in the prior art, an embodiment of the present application provides a pneumatic demoulding device, which is described in detail below.
[0026] like Figures 1 to 4 As shown, a pneumatic demoulding device includes
[0027] A base 1, on which a plurality of guide pillars 6 are fixedly arranged, and a mold bottom plate 2 is fixedly arranged on the upper end of each guide pillar 6;
[0028] A lifting plate 3, the lifting plate 3 is located between the base 1 and the mold bottom plate 2, and forms a sliding fit with each guide column 6, a plurality of top columns 31 are arranged on the upper end of the lifting plate 3, a top hole for the top columns 31 to pass through is provided on the mold bottom plate 2, and a roller 32 is arranged on the lower end of the lifting plate 3;
[0029] A push cylinder 4 is horizontally arranged on the base 1, and the push cylinder 4 is connected to a push block 41, and the push block 41 is provided with an inclined surface for cooperating with the roller 32;
[0030] The pushing cylinder 4 drives the pushing block 41 to move horizontally on the bottom plate, and the pushing block 41 abuts against the roller 32 via the inclined surface, driving each top column 31 on the lifting plate 3 to extend from the mold bottom plate 2.
[0031] In this embodiment, the number of guide pillars 6 is preferably 4, and the number of top pillars 31 is preferably 4.
[0032] The angle of the inclined surface on the push block 41 is less than 45°, and the angle should not be too large. In this embodiment, the inclined surface angle is preferably 30°.
[0033] The front end of the push cylinder 4 is connected to the push block 41 through a connecting rod.
[0034] The push cylinder 4 is arranged horizontally to prevent the molding sand from above from falling into the cylinder.
[0035] Specifically, as an optional implementation in this embodiment, Figure 2 As shown, a guide rail 51 is disposed on the base 1 , and a slider 52 is disposed at the lower end of the push block 41 . The slider 52 forms a sliding fit with the guide rail 51 , and the push block 41 moves linearly along the guide rail 51 .
[0036] The guide rail 51 and the bottom plate are fastened with bolts, and the push block 41 and the slider 52 are also fastened with bolts. The cross section of the slider 52 is a U-shaped structure.
[0037] Specifically, as an optional implementation in this embodiment, Figure 2 Figure 3 As shown, a wheel seat is arranged at the lower end of the lifting plate 3, and the roller 32 is arranged on the wheel seat.
[0038] Specifically, as an optional implementation in this embodiment, Figure 1 Figure 4 As shown, a guide bearing 7 is provided on the lifting plate 3 , and the lifting plate 3 forms a sliding fit with the guide column 6 via the guide bearing 7 .
[0039] The guide bearing 7 improves the sliding performance between the lifting plate 3 and the guide column 6.
[0040] Specifically, as an optional implementation in this embodiment, Figure 4 As shown, the guide column 6 includes a large-diameter column 61 and a small-diameter column 62 , and the lifting plate 3 forms a sliding fit with the small-diameter column 62 .
[0041] The design of the large-diameter column 61 and the small-diameter column 62 can form a step on the guide column 6 , and the step can be used to place the lifting plate 3 and control the descending depth of the lifting plate 3 .
[0042] After the lifting plate 3 is lowered into place, the upper end surface of each top column 31 is flush with the upper surface of the mold bottom plate 2.
[0043] Specifically, as an optional implementation in this embodiment, a reversing valve is connected to the air inlet pipeline of the push cylinder 4 to control the forward and backward movement of the cylinder.
[0044] During operation, the pushing cylinder 4 drives the pushing block 41 to move forward. When the pushing block 41 moves forward, it drives the roller 32 and the lifting plate 3 to lift upward. The lifting plate 3 drives the top column 31 to lift from the mold bottom plate 2, that is, lift it in the mold cavity to achieve demolding. When the pushing cylinder 4 retracts, the lifting plate 3 is reset under the action of gravity.
[0045] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.
[0046] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0047] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0048] In the several embodiments provided in the present application, it should be understood that the disclosed systems, devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of devices or units can be electrical, mechanical or other forms.
[0049] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0050] In addition, each functional unit in each embodiment of the present utility model may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
[0051] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A pneumatic demoulding device, characterized in that: include A base (1), wherein a plurality of guide pillars (6) are fixedly arranged on the base (1), and a mold bottom plate (2) is fixedly arranged on the upper end of each guide pillar (6); A lifting plate (3), the lifting plate (3) being located between the base (1) and the mold bottom plate (2) and forming a sliding fit with each guide column (6), a plurality of top columns (31) being arranged at the upper end of the lifting plate (3), a top hole for the top columns (31) to pass through being provided on the mold bottom plate (2), and a roller (32) being arranged at the lower end of the lifting plate (3); A push cylinder (4) is horizontally arranged on the base (1), the push cylinder (4) is connected to a push block (41), and the push block (41) is provided with an inclined surface for cooperating with the roller (32); The pushing cylinder (4) drives the pushing block (41) to move horizontally on the bottom plate, and the pushing block (41) abuts against the roller (32) via the inclined surface, driving each top column (31) on the lifting plate (3) to extend out from the mold bottom plate (2).
2. The pneumatic demoulding device according to claim 1 is characterized in that: A guide rail (51) is arranged on the base (1), a slider (52) is arranged at the lower end of the push block (41), the slider (52) and the guide rail (51) form a sliding fit, and the push block (41) moves linearly along the guide rail (51).
3. The pneumatic demoulding device according to claim 1 is characterized in that: A wheel seat is arranged at the lower end of the lifting plate (3), and the roller (32) is arranged on the wheel seat.
4. The pneumatic demoulding device according to claim 1 is characterized in that: A guide bearing (7) is arranged on the lifting plate (3), and the lifting plate (3) forms a sliding fit with the guide column (6) via the guide bearing (7).
5. The pneumatic demoulding device according to claim 4 is characterized in that: The guide column (6) comprises a large-diameter column (61) and a small-diameter column (62), and the lifting plate (3) forms a sliding fit with the small-diameter column (62).