Flexible base of robot welding tool clamp
By designing a flexible base of a robot welding tool clamp made of flexible materials, the shortcomings of traditional tool clamps in flexibility and adaptability are solved, and the stable clamping and fixing of welded parts are achieved, and welding efficiency and flexibility are improved.
Patent Information
- Application Number
- CN202421306857.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The lack of flexibility and adaptability of traditional tooling fixtures makes it difficult to meet the diversity and flexibility needs of product welding in modern manufacturing.
A flexible base of a robot welding tool clamp is designed, made of flexible materials, with certain deformation ability and adaptability. By combining the front and rear clamping plates, lower pressing plates and left and right limiting plates, stable clamping and fixing of the welded parts is achieved.
Accurate and stable welding of welded parts is achieved, welding efficiency and flexibility is improved, welding needs are adapted to the welding needs of different products, and at the same time reduces the cost and risks of manual operation.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flexible bases, in particular to a flexible base for a robot welding fixture. Background Art
[0002] With the continuous improvement of the level of industrial automation, traditional tooling and fixtures are usually made of steel plates, aluminum alloys and other materials, with strong fixation, suitable for some routine welding tasks. However, in modern manufacturing, the types and changes of products are increasing. Traditional fixed tooling and fixtures are often difficult to adapt to the diversity and flexibility requirements of product welding. It is particularly urgent to develop a new type of flexible base for robot welding tooling and fixtures. The traditional tooling and fixtures are insufficient in flexibility and adaptability, so a flexible base is needed. The flexible base is made of flexible materials and has certain deformation ability and adaptability. It can be freely adjusted according to the shape and size of different products, thereby achieving more flexible and efficient welding operations.
[0003] During the robot's welding process on the flexible base, since the weldment needs to be placed on the flexible base for stable welding, the weldment needs to be firmly clamped at the four corners and the upper end. Otherwise, the robot will deviate when frequently touching the weldment and will not be able to perform accurate and stable welding. Utility Model Content
[0004] The disclosed embodiment relates to a flexible base for a robot welding fixture. During the welding process of a welded part placed on the flexible base, the front and rear clamping plates move towards each other and use the inner side walls to firmly clamp the front and rear ends of the welded part. Then the lower pressure plate is used to press the welded part downward. At the same time, the limit plates at the left and right ends move towards each other and use the limit plates to clamp and fix the left and right ends of the welded part. In this way, the welded part placed on the flexible base will be subject to heavy fixed restrictions. When the welded part is frequently contacted by the robot during welding, the welded part will not shift, thereby achieving accurate and stable welding. The flexible base can achieve rapid adjustment and alignment to improve welding efficiency. The flexible base also has certain deformation ability and adjustability to meet the welding requirements of different products.
[0005] The utility model provides a flexible base for a robot welding fixture, specifically comprising: a flexible workbench; vertically downward supporting columns are fixedly installed at the four corners of the bottom of the flexible workbench; mutually symmetrical fixing blocks are respectively inserted at the front and rear ends of the flexible workbench, and the structures on the fixing blocks are consistent; a rectangular groove is opened at the top of the fixing block, and threaded grooves are respectively opened at the four corners of the rectangular groove of the fixing block;
[0006] A vertically downward plug post is fixedly installed at the outer end of the bottom of the fixed block, and a thread is provided on the annular side wall at the lower end of the plug post; a limiting ring is rotatably installed at the thread of the plug post; an extension plate is fixedly installed at one end of the fixed block, and a through circular hole is provided in the middle of the extension plate; a through fixed shaft is inserted into the circular hole of the extension plate, and a thread is provided at the lower end of the annular side wall of the fixed shaft;
[0007] A limiting shaft ring is rotatably mounted on the thread of the fixed shaft; a ring groove is provided at the upper end of the annular side wall of the fixed shaft; mutually symmetrical guide holes are provided on the fixed block; a fixed vertical plate is fixedly mounted on the rectangular groove at the top of the fixed block, and a through threaded hole is provided in the middle of the fixed vertical plate; a side plate is fixedly mounted on the lower end of the fixed vertical plate, and through screws are rotatably inserted at the four corners of the side plate;
[0008] A threaded rod is rotatably mounted at the threaded hole of the fixed vertical plate, a bearing ring is fixedly mounted at one end of the threaded rod, a turntable is rotatably mounted on the annular side wall of the threaded rod, an L-shaped clamping plate is fixedly mounted on the outer ring of the bearing ring, a through circular hole is opened in the middle of the upper end of the clamping plate, and guide rods parallel to each other are fixedly mounted on the side walls of the clamping plate;
[0009] The inner side wall of the clamping plate is provided with sliding grooves parallel to each other, an adjusting rod is inserted into the circular hole on the upper end of the clamping plate, a thread is provided on the annular side wall of the adjusting rod and a control plate is fixedly installed at the upper end, a fastening ring is rotatably installed on the adjusting rod, a lower pressing plate is fixedly installed at the lower end of the adjusting rod, and sliding blocks parallel to each other are fixedly installed on the side wall of the lower pressing plate;
[0010] A cantilever plate is fixedly installed on the side wall at the lower end of the clamping plate, and a penetrating fixing hole is opened in the middle of the cantilever plate. A penetrating small electric rod is fixedly installed at the fixing hole of the cantilever plate, and a limit plate is fixedly installed at the telescopic part of the small electric rod.
[0011] In at least some embodiments, the upper end of the flexible workbench is evenly provided with penetrating fixing holes, and the lower ends of the four supporting columns of the flexible workbench are fixedly installed with a fixed bottom plate.
[0012] The utility model provides a flexible base for a robot welding fixture, which has the following beneficial effects:
[0013] When the flexible base of the utility model is in use, during the welding process of the welding part placed on the flexible base, the front and rear clamping plates move towards each other to firmly clamp the front and rear ends of the welding part with the inner wall, and then the lower pressure plate is used to press the welding part downward, and at the same time, the limiting plates at the left and right ends move towards each other, and the left and right ends of the welding part are clamped and fixed by the limiting plates, so that the welding part placed on the flexible base will be subject to heavy fixed restrictions, and the welding part will not be offset when it is frequently contacted by the robot, thereby achieving accurate and stable welding. The flexible base can realize rapid adjustment and alignment, thereby improving welding efficiency, and the flexible base also has certain deformation ability and adjustability to meet the welding requirements of different products.
[0014] The limit plates are pushed toward each other by the small electric rods at the left and right ends, and the two limit plates are used to firmly clamp the left and right ends of the weldment, which can reduce the cost and risk of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.
[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0017] In the attached picture:
[0018] Figure 1 The schematic diagram of the upper left front axial structure of the present application is shown;
[0019] Figure 2 A schematic diagram of the structure of the fixed block part of the present application is shown;
[0020] Figure 3 A schematic diagram of the disassembled structure of the fixed block and the fixed vertical plate of the present application is shown;
[0021] Figure 4 A schematic diagram of the disassembled structure of a fixed vertical plate portion of the present application is shown.
[0022] Reference numerals list
[0023] 1. Flexible workbench; 101. Fixed socket; 102. Fixed bottom plate; 2. Fixed block; 201. Plug column; 202. Limiting ring; 203. Extension plate; 204. Fixed shaft; 205. Limiting shaft ring; 206. Ring groove; 207. Guide hole; 3. Fixed vertical plate; 301. Side plate; 302. Threaded rod; 303. Bearing ring; 304. Turntable; 305. Clamping plate; 306. Guide rod; 307. Slide groove; 308. Adjustment rod; 309. Fastening ring; 310. Lower pressure plate; 311. Slider; 312. Cantilever plate; 313. Small electric rod; 314. Limit plate. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example 1: Please refer to Figures 1 to 4 :
[0026] The utility model proposes a flexible base for a robot welding fixture, comprising: a flexible workbench 1; four corners of the bottom of the flexible workbench 1 are respectively fixedly installed with vertical downward support columns; the lower ends of the support columns are fixedly installed on a fixed bottom plate 102, and the four support columns firmly support the flexible workbench 1; the upper end of the flexible workbench 1 is evenly provided with penetrating fixed jacks 101; the lower ends of the four support columns of the flexible workbench 1 are fixedly installed with a fixed bottom plate 102; and the front and rear ends of the flexible workbench 1 are respectively inserted with mutually symmetrical fixed blocks. 2, and the structure on the fixed block 2 is consistent; a rectangular groove is provided at the top of the fixed block 2, and threaded grooves are provided at the four corners of the rectangular groove of the fixed block 2; a vertical downward plug post 201 is fixedly installed at the outer end of the bottom of the fixed block 2, and a thread is provided on the annular side wall at the lower end of the plug post 201; a limiting ring 202 is rotatably installed at the thread of the plug post 201; when installing the fixed block 2, first insert the plug post 201 through the fixed plug hole 101, and then rotate the limiting ring 202 to move upward, and align the top of the limiting ring 202 with the bottom of the flexible workbench 1 Squeeze and tighten, fix and restrict the plug column 201, prevent the fixed block 2 from being touched and shaking and unable to weld stably, one end of the fixed block 2 is fixedly installed with an extension plate 203, when the extension plates 203 at one end of the left and right fixed blocks 2 overlap, pass the fixed shaft 204 through the overlapping circular holes of the two extension plates 203, then grab the limiting shaft ring 205 and rotate it upward, squeeze the top of the limiting shaft ring 205 and the bottom of the flexible workbench 1 tightly, fix and restrict the fixed shaft 204, and a penetrating circular hole is opened in the middle of the extension plate 203; A penetrating fixed shaft 204 is inserted into the circular hole of the plate 203, and a thread is provided at the lower end of the annular side wall of the fixed shaft 204; a limiting shaft ring 205 is rotatably installed at the thread of the fixed shaft 204; an annular groove 206 is provided at the upper end of the annular side wall of the fixed shaft 204; the circular holes of the two overlapping extension plates 203 are inserted in the annular groove 206 of the fixed shaft 204, and mutually symmetrical guide holes 207 are provided on the fixed block 2; a fixed vertical plate 3 is fixedly installed in the rectangular groove at the top of the fixed block 2, and a penetrating threaded hole is provided in the middle of the fixed vertical plate 3.
[0027] Among them, a side plate 301 is fixedly installed at the lower end of the fixed vertical plate 3, and screws penetrating therefrom are rotatably inserted at the four corners of the side plate 301. The screws on the side plate 301 are rotatably inserted into the threaded grooves of the fixed vertical plate 3 to firmly restrict the side plate 301 and the fixed vertical plate 3 to prevent the fixed vertical plate 3 from tilting when being touched. A threaded rod 302 penetrating therefrom is rotatably installed at the threaded hole of the fixed vertical plate 3, and a bearing ring 303 is fixedly installed at one end of the threaded rod 302. A turntable 304 is rotatably installed on the annular side wall of the threaded rod 302. The threaded rods 302 at the front and rear ends are grasped and rotated to move oppositely, and two clamping plates 305 are used to weld the inner side walls of the opposite ends. The two ends of the welded part are clamped and fixed, and then the adjusting rod 308 is slid downward, and the bottom of the lower pressure plate 310 is used to press down and fix the edge of the welded part, and then the fastening ring 309 is rotated to move downward, and the bottom of the fastening ring 309 is squeezed tightly with the top of the clamping plate 305 to temporarily limit the adjusting rod 308. At the same time, the small electric rods 313 at the left and right ends are used to push the limit plates 314 towards each other, and the two limit plates 314 are used to firmly clamp the left and right ends of the welded part to prevent the welded part from being touched and shaking and affecting welding. An L-shaped clamping plate 305 is fixedly installed on the outer ring of the bearing ring 303, and a through circular hole is opened in the middle of the upper end of the clamping plate 305. 05 are fixedly installed with mutually parallel guide rods 306 on the side wall, and the guide rods 306 are slidably installed in the guide holes 207. When the clamping plate 305 slides back and forth, the guide rods 306 are restricted by the guide holes 207, and the clamping plate 305 can only slide back and forth to prevent the clamping plate 305 from tilting when sliding back and forth. The inner side wall of the clamping plate 305 is provided with mutually parallel sliding grooves 307, and a penetrating adjustment rod 308 is inserted in the circular hole at the upper end of the clamping plate 305, and the annular side wall of the adjustment rod 308 is provided with a thread and a control disk is fixedly installed at the upper end, a fastening ring 309 is rotatably installed on the adjustment rod 308, and a lower pressure plate 308 is fixedly installed at the lower end of the adjustment rod 308. 10, and the side wall of the lower pressing plate 310 is fixedly installed with a slider 311 which is parallel to each other, and the slider 311 is slidably installed in the slide groove 307. When the lower pressing plate 310 slides up and down, the slider 311 is restricted by the slide groove 307, and the lower pressing plate 310 can only slide up and down to prevent the lower pressing plate 310 from tilting when sliding up and down. The lower pressing plate 310 cannot steadily press down and fix the welded parts, and a cantilever plate 312 is fixedly installed on the side wall at the lower end of the clamping plate 305, and a through fixing hole is opened in the middle of the cantilever plate 312, and a through small electric rod 313 is fixedly installed at the fixing hole of the cantilever plate 312, and a limit plate 314 is fixedly installed at the telescopic part of the small electric rod 313.
[0028] Embodiment 2, based on embodiment 1, as Figure 1 and Figure 4As shown, a side panel 301 is fixedly installed at the lower end of the fixed vertical panel 3, and screws are rotatably inserted at the four corners of the side panel 301. The side panel 301, the screws and other parts are all removed, and then the lower end of the fixed vertical panel 3 is fixedly welded to the fixed block 2 to firmly restrict the fixed vertical panel 3. In this way, the components on the fixed vertical panel 3 will not fall over when touched, and the problem of loose screws is also avoided, thereby saving parts costs.
[0029] The working principle of this embodiment is as follows: when in use, when installing the fixing block 2, first insert the column 201 through the fixing socket 101, and then rotate the limiting ring 202 to move upward, and use the top of the limiting ring 202 to squeeze the bottom of the flexible workbench 1 to fix and limit the column 201, and then grasp the threaded rod 302 at the front and rear ends and rotate them to move oppositely, and use the two clamping plates 305 to clamp and fix the two ends of the weldment against the inner wall of one end, and then slide the adjustment rod 308 downward, and use the bottom of the lower pressure plate 310 to press down and fix the edge of the weldment, and then rotate the fastening ring 309 to move downward, and the bottom of the fastening ring 309 is squeezed against the top of the clamping plate 305 to temporarily limit the adjustment rod 308, and at the same time, use the small electric rods 313 at the left and right ends to push the limit plates 314 towards each other, and use the two limit plates 314 to firmly clamp the left and right ends of the weldment.
[0030] In this article, there are a few points to note:
[0031] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0032] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0033] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A flexible base for a robot welding fixture, comprising: A flexible workbench (1); vertically downward supporting columns are fixedly installed at the four corners of the bottom of the flexible workbench (1); it is characterized in that mutually symmetrical fixing blocks (2) are respectively inserted at the front and rear ends of the flexible workbench (1), and the structures on the fixing blocks (2) are consistent; a rectangular groove is provided at the top of the fixing block (2), and threaded grooves are provided at the four corners of the rectangular groove of the fixing block (2); a vertically downward plug-in column (201) is fixedly installed at the outer end of the bottom of the fixing block (2), and a thread is provided on the annular side wall at the lower end of the plug-in column (201); a limiting ring (202) is rotatably installed on the thread of the plug-in column (201); the fixing block (2 ) is fixedly mounted on one end of the fixing block (2), and a through circular hole is provided in the middle of the fixing block (203); a through fixing shaft (204) is inserted into the through circular hole of the fixing block (203), and a thread is provided at the lower end of the annular side wall of the fixing shaft (204); a limiting shaft ring (205) is rotatably mounted on the thread of the fixing shaft (204); a ring groove (206) is provided at the upper end of the annular side wall of the fixing shaft (204); mutually symmetrical guide holes (207) are provided on the fixing block (2); a fixing vertical plate (3) is fixedly mounted on the rectangular groove at the top of the fixing block (2), and a through threaded hole is provided in the middle of the fixing vertical plate (3).
2. A flexible base for a robot welding fixture according to claim 1, characterized in that: The upper end of the flexible workbench (1) is evenly provided with penetrating fixed plug holes (101), and the lower ends of the four support columns of the flexible workbench (1) are fixedly mounted with fixed bottom plates (102).
3. The flexible base of a robot welding fixture according to claim 1, characterized in that: A side plate (301) is fixedly mounted at the lower end of the fixed vertical plate (3), and screws are rotatably inserted through the four corners of the side plate (301), a threaded rod (302) is rotatably mounted through the threaded hole of the fixed vertical plate (3), and a bearing ring (303) is fixedly mounted at one end of the threaded rod (302).
4. The flexible base of a robot welding fixture according to claim 3, characterized in that: A turntable (304) is rotatably mounted on the annular side wall of the threaded rod (302), an L-shaped clamping plate (305) is fixedly mounted on the outer ring of the bearing ring (303), a through circular hole is provided in the middle of the upper end of the clamping plate (305), and guide rods (306) parallel to each other are fixedly mounted on the side wall of the clamping plate (305).
5. The flexible base of a robot welding fixture according to claim 4, characterized in that: The inner side wall of the clamping plate (305) is provided with mutually parallel sliding grooves (307), and a penetrating adjustment rod (308) is inserted into the circular hole at the upper end of the clamping plate (305), and the annular side wall of the adjustment rod (308) is provided with a thread and a control disk is fixedly installed at the upper end, and a fastening ring (309) is rotatably installed on the adjustment rod (308).
6. The flexible base of a robot welding fixture according to claim 5, characterized in that: A lower pressure plate (310) is fixedly mounted at the lower end of the adjustment rod (308), and parallel sliders (311) are fixedly mounted on the side wall of the lower pressure plate (310). A cantilever plate (312) is fixedly mounted on the side wall at the lower end of the clamping plate (305), and a penetrating fixing hole is opened in the middle of the cantilever plate (312).
7. The flexible base of a robot welding fixture according to claim 6, characterized in that: A small electric rod (313) is fixedly installed at the fixing hole of the cantilever plate (312) and penetrates therethrough, while a limiting plate (314) is fixedly installed at the telescopic portion of the small electric rod (313).