Hopper mechanism of chain feeding machine facilitating drainage of condensate water
By introducing linkage mechanism and condensate drainage assembly into the hopper mechanism of the chain loader, the problems of lag and condensate pollution during the hopper transporting heavy objects are solved, and the smooth transportation of the hopper and effective drainage of the condensate are achieved.
Patent Information
- Application Number
- CN202421084536.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-17
AI Technical Summary
The hopper of the existing chain loader is prone to stutter when transporting large-scale materials, and when transporting materials with low temperatures, it is easy to form condensate water to contaminate the lower equipment.
A hopper mechanism for convenient drainage of condensate is designed, including a linkage mechanism, a discharge trough, a discharge pipe and a condensate drainage assembly. The linkage mechanism forms a limit sliding fit through pulleys and tracks to ensure smooth movement of the hopper; the condensate drainage assembly collects and drains the condensate on the outflow tube through the water-absorbing ferrule and drains the condensate on the outflow tube.
It effectively solves the problem of lag in the hopper when transporting heavy objects, and prevents condensate from entering the subordinate equipment by draining condensate to avoid contamination.
Smart Images

Figure CN222523435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fish processing, in particular to a hopper mechanism of a chain feeder which is convenient for draining condensed water. Background Art
[0002] In fish processing, a chain feeder with a hopper is used for feeding operations. This is mainly used when the feed port of the lower equipment is located at a higher position. The chain drives the hopper to reciprocate along the frame. The existing chain feeder hopper has the following problems during use:
[0003] (1) When the hopper is loaded with heavy materials, the hopper becomes stuck when moving;
[0004] (2) When the hopper contains items with lower temperatures, such as frozen fish, a lot of condensed water will form on the outer wall of the hopper during transportation. The water formed by thawing will mix with the condensed water on the outer wall and easily enter the downstream equipment through the discharge port, causing pollution. Utility Model Content
[0005] The utility model provides a hopper mechanism of a chain loader which is convenient for draining condensed water, aiming to solve the problem that the hopper of the chain loader gets stuck when transporting large-mass materials and that materials with relatively low temperatures are easily contaminated by condensed water.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] The hopper mechanism of the chain loader which is convenient for draining condensed water comprises a hopper body which tilts and reciprocates along the chain loader, linkage mechanisms are provided on both sides of the hopper body, and the hopper body forms a linkage cooperation with the chain loader through the linkage mechanism, a discharge trough is provided at the bottom of the hopper body, a discharge pipe is provided on the outside of the hopper body on the side of the discharge trough close to the higher point of the chain loader, the discharge pipe is arranged concentrically and coaxially with the discharge trough and is connected, a condensed water drainage component is sleeved and cooperated with the discharge pipe and the hopper body close to one side, a discharge mechanism is provided in the discharge trough, and the discharge mechanism extends into the discharge pipe.
[0008] Preferably, the linkage mechanism is symmetrical about the middle position of the hopper body.
[0009] As a more preferred embodiment, the linkage mechanism includes a mounting plate, which is vertically fixedly matched with two sides of the hopper body respectively, and a number of pulleys distributed at equal intervals are provided on the mounting plate. The chain loader is provided with tracks corresponding to the pulleys, and the pulleys and the corresponding tracks form a limited sliding fit. A chain linkage assembly is provided on the mounting plate, and the mounting plate forms a linkage fit with the conveying chain of the chain loader through the chain linkage assembly.
[0010] Furthermore, the pulleys are arranged along the inclination direction of the chain loader, and there are at least two pulleys, one is arranged at a higher position on the side of the hopper body, and the other is arranged at a lower position on the side of the hopper body.
[0011] Preferably, the discharging mechanism includes a screw conveying shaft, one end of the screw conveying shaft passes through the hopper body and forms a sealed rotating fit with the hopper body through a bearing, the other end of the screw conveying shaft passes through a discharging trough and a discharging pipe in sequence, and a motor is provided on the side of the hopper body close to the bearing, and the output shaft of the motor forms a linkage fit with the screw conveying shaft through a coupling.
[0012] Preferably, the hopper body, the discharge trough and the discharge pipe are integrally formed, the size of the discharge trough is the same as the size of the discharge pipe, and the discharge pipe is connected to the hopper body through the discharge trough.
[0013] As a more preferred embodiment, the hopper body is inclined toward the chain loader with an inclination angle of 10°~15°, and the outlet pipe is higher than the condensate drainage assembly.
[0014] Furthermore, the condensate drainage assembly includes a water absorption ring sleeved on the side of the discharge pipe close to the hopper body, and a drainage rope hanging downward is provided at the bottom of the water absorption ring.
[0015] Furthermore, the top of the drainage rope passes through the bottom of the water-absorbing ring and is engaged with the water-absorbing ring through a rope knot.
[0016] Beneficial effects of the utility model:
[0017] 1. The utility model forms a limited sliding fit with the hopper body through the pulley and track of the linkage mechanism, which is convenient for it to slide on the chain feeder. When transporting heavy objects, it can also maintain smooth movement and play a certain role in supporting the hopper body;
[0018] 2. The utility model collects and drains the condensed water on the outer wall of the discharge pipe through the water absorption ring and the drainage rope of the condensed water drainage component, thereby preventing the condensed water outside the pipe from entering the lower-level equipment from the pipe opening. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional schematic diagram of the installation of the hopper body of the utility model on the chain feeder;
[0020] Figure 2 It is a three-dimensional schematic diagram of the utility model;
[0021] Figure 3 It is a main schematic diagram of the utility model;
[0022] Figure 4 It is a top view schematic diagram of the utility model;
[0023] Figure 5 It is a three-dimensional schematic diagram of the condensate drainage assembly of the utility model;
[0024] In the figure: 1. Chain loader; 2. Hopper body;
[0025] 3. linkage mechanism; 301. mounting plate; 302. pulley; 303. track; 304. chain linkage assembly;
[0026] 4. Discharge chute;
[0027] 5. Discharging mechanism; 501. Screw conveying shaft; 502. Bearing; 503. Coupling; 504. Motor;
[0028] 6. Condensate drainage assembly; 601. Water absorption ring; 602. Drainage rope;
[0029] 7. Discharge pipe. DETAILED DESCRIPTION
[0030] As follows, embodiments are further described with reference to the accompanying drawings.
[0031] like Figure 1~Figure 5 As shown, as a preferred embodiment 1, the hopper mechanism of the chain loader for draining condensate water includes a hopper body 2 that tilts and reciprocates along the chain loader 1, linkage mechanisms 3 are provided on both sides of the hopper body 2, and the hopper body 2 forms a linkage cooperation with the chain loader 1 through the linkage mechanism 3, a discharge trough 4 is provided at the bottom of the hopper body 2, and a discharge pipe 7 is provided on the outer side of the hopper body 2 located on the side of the discharge trough 4 close to the higher point of the chain loader 1, the discharge pipe 7 is concentrically and coaxially arranged and connected with the discharge trough 4, the discharge pipe 7 is sleeved and cooperated with the hopper body 2 on one side close to the hopper body 2, a discharge mechanism 5 is provided in the discharge trough 4, and the discharge mechanism 5 extends into the discharge pipe 7.
[0032] Embodiment 1 provides a hopper mechanism of a chain feeder that is convenient for draining condensed water, and a hopper body 2 that is installed in cooperation with the chain feeder 1 forms a synchronous motion through a linkage mechanism 3 under the drive of the chain, thereby realizing reciprocating motion in an inclined direction, which is convenient for installation and disassembly;
[0033] The material is loaded at a low place and discharged after being moved to a high place. The material naturally falls into the discharge trough 4 in the hopper body 2, and is discharged from the discharge pipe 7 through the discharge mechanism 5, so as to be fed into the high feed port of the lower equipment;
[0034] When the material is a frozen product, condensed water will be generated on the outer wall of the hopper body 2. In order to ensure that the condensed water does not enter the downstream equipment from the discharge pipe 7, the condensed water is drained through the condensed water drainage component 6, and the condensed water on the discharge pipe 7 is diverted to the side close to the hopper body 2 and discharged, preventing the condensed water on the outer wall of the hopper body 2 from entering the downstream equipment and causing pollution.
[0035] As a preferred embodiment 2, the linkage mechanism 3 is symmetrical about the middle position of the hopper body 2, so as to ensure the stability of the linkage and facilitate the movement of the hopper body 2.
[0036] As a preferred embodiment 3, the linkage mechanism 3 includes a mounting plate 301, which is vertically fixedly matched with the two sides of the hopper body 2 respectively, and a plurality of equally spaced pulleys 302 are provided on the mounting plate 301, and a track 303 corresponding to the pulley 302 is provided on the chain loader 1, and the pulley 302 forms a limited sliding fit with the corresponding track 303, and a chain linkage assembly 304 is provided on the mounting plate 301, and the mounting plate 301 forms a linkage fit with the conveying chain of the chain loader 1 through the chain linkage assembly 304.
[0037] Example 3 provides the specific structure of the linkage mechanism 3, in which the hopper body 2 is fixed to the mounting plate 301 to form a linkage cooperation, and the arrangement of the pulley 302 and the limited sliding cooperation formed by the pulley 302 and the corresponding track 303 facilitate the movement of the hopper body 2, thereby improving the smoothness of the movement, and the pulley 302 and the corresponding track 303 form a certain degree of supporting effect on the hopper body 2. When the hopper moves materials of larger mass such as frozen products, the stability of transportation is guaranteed, and the chain linkage assembly 304 is used to form a linkage cooperation with the conveying chain of the chain loader 1, and the driving force is provided by the conveying chain to drive the hopper body 2 to move up or down.
[0038] As a preferred embodiment 4, the pulley 302 is arranged along the inclination direction of the chain loader 1, and there are at least two pulleys 302, one is arranged at a higher position on the side of the hopper body 2, and the other is arranged at a lower position on the side of the hopper body 2, to ensure that the hopper body 2 moves in a determined inclination direction and has a certain stability during the movement.
[0039] As a preferred embodiment 5, the discharging mechanism 5 includes a screw conveying shaft 501, one end of the screw conveying shaft 501 passes through the hopper body 2 and forms a sealed rotation fit with the hopper body 2 through a bearing 502, the other end of the screw conveying shaft 501 passes through a discharging trough 4 and a discharging pipe 7 in sequence, and a motor 504 is provided on the side of the hopper body 2 close to the bearing 502, and the output shaft of the motor 504 forms a linkage fit with the screw conveying shaft 501 through a coupling 503.
[0040] Example 5 is the specific structure of the discharge mechanism 5. The discharge mechanism 5 cooperates with the discharge trough 4 and the discharge pipe 7 to form a screw conveyor. The motor 504 provides driving force to drive the screw conveyor shaft 501 to rotate, thereby conveying the material in the hopper body 2 and finally discharging it from the discharge pipe 7.
[0041] As a preferred embodiment 6, the hopper body 2, the discharge trough 4 and the discharge pipe 7 are integrally formed, which is convenient for use and installation. The size of the discharge trough 4 is the same as that of the discharge pipe 7, and the discharge pipe 7 is connected to the hopper body 2 through the discharge trough 4, which is convenient for the arrangement of the discharge mechanism 5.
[0042] As a preferred embodiment 7, the hopper body 2 is inclined toward the chain feeder 1 at an angle of 10° to 15°, and the outlet of the discharge pipe 7 is higher than the condensate drainage assembly 6. On the one hand, it is necessary to ensure the stability during feeding and transportation, and on the other hand, it is beneficial for the condensate on the outer wall of the discharge pipe 7 to contact the condensate drainage assembly 6 along the pipe wall and perform drainage operations, further preventing the condensate on the outer wall from entering the lower-level equipment.
[0043] As a preferred embodiment 8, embodiment 7 is mainly realized by the relative position relationship between the hopper body 2 and the mounting plate 301. Through the arrangement of the pulley 302 and the corresponding track 303, the installation position of the pulley 302 and the chain linkage assembly 304 on the mounting plate 301 is basically determined, which is convenient for forming a linkage with the chain loader 1. By changing the position relationship of the hopper body 2 relative to the mounting plate 301, it is tilted in the vertical direction to ensure that the discharge pipe 7 is tilted toward a higher place.
[0044] As a preferred embodiment 9, the condensate drainage assembly 6 includes a water absorption ring 601 which is sleeved on the side of the discharge pipe 7 close to the hopper body 2, and a drainage rope 602 hanging downward is provided at the bottom of the water absorption ring 601.
[0045] Example 9 provides a specific structure of the condensate drainage assembly 6, which is used to collect the condensate that slides here through the water absorption ring 601, and the collected condensate is led downward through the drainage rope 602, thereby preventing the condensate from entering the lower-level equipment through the discharge pipe 7.
[0046] As a preferred embodiment 10, the top of the drainage rope 602 passes through the bottom of the water-absorbing ring 601 and is engaged with the water-absorbing ring 601 through a knot, thereby ensuring the installation of the drainage rope 602 and the drainage effect.
[0047] As a preferred embodiment 11, the water absorption ring 601 is a sponge ring, and the drainage rope 602 is a cotton rope, which ensures the water absorption effect and the drainage effect.
[0048] The working principle of this utility model:
[0049] The utility model provides a hopper mechanism of a chain feeder that is convenient for draining condensed water, wherein a hopper body 2 is installed in cooperation with a chain feeder 1, and a linkage mechanism 3 is driven by a chain to form a synchronous motion, thereby realizing a reciprocating motion in an inclined direction, and facilitating installation and disassembly;
[0050] The material is loaded at a low place and discharged after being moved to a high place. The material naturally falls into the discharge trough 4 in the hopper body 2, and is discharged from the discharge pipe 7 through the discharge mechanism 5, so as to be fed into the high feed port of the lower equipment;
[0051] When the material is a frozen product, condensed water will be generated on the outer wall of the hopper body 2. In order to ensure that the condensed water does not enter the downstream equipment from the discharge pipe 7, the condensed water is drained through the condensed water drainage component 6, and the condensed water on the discharge pipe 7 is diverted to the side close to the hopper body 2 and discharged, preventing the condensed water on the outer wall of the hopper body 2 from entering the downstream equipment and causing pollution.
Claims
1. A hopper mechanism of a chain feeder for draining condensed water, comprising a hopper body (2) that tilts and reciprocates along the chain feeder (1), characterized in that: Both sides of the hopper body (2) are provided with linkage mechanisms (3), and the hopper body (2) forms a linkage with the chain feeder (1) through the linkage mechanism (3). A discharge trough (4) is provided at the bottom of the hopper body (2), and a discharge pipe (7) is provided on the outside of the hopper body (2) on the side of the discharge trough (4) close to the higher point of the chain feeder (1). The discharge pipe (7) is coaxially arranged and connected with the discharge trough (4). A condensate drainage component (6) is sleeved and matched on the discharge pipe (7) and the hopper body (2) close to one side. A discharge mechanism (5) is provided in the discharge trough (4), and the discharge mechanism (5) extends into the discharge pipe (7).
2. The hopper mechanism of the chain feeder for draining condensed water according to claim 1 is characterized in that: The linkage mechanism (3) is symmetrical about the middle position of the hopper body (2).
3. The hopper mechanism of the chain feeder for draining condensed water according to claim 2 is characterized in that: The linkage mechanism (3) comprises a mounting plate (301), the mounting plate (301) being vertically fixedly matched with two sides of the hopper body (2), a plurality of equally spaced pulleys (302) being provided on the mounting plate (301), a track (303) corresponding to the pulley (302) being provided on the chain feeder (1), the pulley (302) and the corresponding track (303) forming a limited sliding match, a chain linkage assembly (304) being provided on the mounting plate (301), and the mounting plate (301) forming a linkage match with a conveying chain of the chain feeder (1) through the chain linkage assembly (304).
4. The hopper mechanism of the chain feeder for draining condensed water according to claim 3 is characterized in that: The pulleys (302) are arranged along the inclined direction of the chain loader (1), and there are at least two pulleys (302), one is arranged at a higher position on the side of the hopper body (2), and the other is arranged at a lower position on the side of the hopper body (2).
5. The hopper mechanism of the chain feeder for draining condensed water according to claim 1 is characterized in that: The discharging mechanism (5) comprises a screw conveying shaft (501), one end of the screw conveying shaft (501) passes through the hopper body (2) and then forms a sealed rotational fit with the hopper body (2) via a bearing (502), the other end of the screw conveying shaft (501) passes through a discharging chute (4) and a discharging pipe (7) in sequence, a motor (504) is provided on a side of the hopper body (2) close to the bearing (502), and an output shaft of the motor (504) forms a linkage fit with the screw conveying shaft (501) via a coupling (503).
6. The hopper mechanism of the chain feeder for draining condensed water according to any one of claims 1 to 5, characterized in that: The hopper body (2), the discharge trough (4) and the discharge pipe (7) are integrally formed, the size of the discharge trough (4) is the same as the size of the discharge pipe (7), and the discharge pipe (7) is connected to the hopper body (2) through the discharge trough (4).
7. The hopper mechanism of the chain feeder for draining condensed water according to claim 6, characterized in that: The hopper body (2) is inclined toward the chain feeder (1) at an angle of 10° to 15°, and the outlet pipe (7) is higher than the condensate drainage assembly (6).
8. The hopper mechanism of the chain feeder for draining condensed water according to claim 7, characterized in that: The condensate drainage assembly (6) comprises a water absorption ring (601) sleeved on a side of the discharge pipe (7) close to the hopper body (2), and a drainage rope (602) hanging downward is provided at the bottom of the water absorption ring (601).
9. The hopper mechanism of the chain feeder for draining condensed water according to claim 8, characterized in that: The top of the drainage rope (602) passes through the bottom of the water-absorbing ring (601) and is then snap-fitted with the water-absorbing ring (601) via a rope knot.