Automatic filling equipment for hydrogel production

By installing an electric heating system and gravity sensing plate in the automatic filling equipment for hydrogel production, the problem of inaccurate gel coagulation and filling is solved, and the normal operation of the equipment and the improvement of filling accuracy is achieved.

CN222524171UActive Publication Date: 2025-02-25XI'AN POLYTECHNIC UNIVERSITY
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421416573.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-02-25
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing automatic filling equipment for hydrogel production does not have a heating structure in the storage tank, resulting in blockage problems caused by gel solidification; and the filling site lacks a positioning mechanism and weighing structure, which affects the filling accuracy and product quality.

Method used

An automatic filling equipment for hydrogel production was designed, equipped with an electric heating base and an electric heating tube to ensure uniform temperature in the storage tank; at the same time, a gravity sensing plate and weighing plate are installed in the processing box, and the temperature is adjusted through the control panel. and close the electric valve for precise filling.

Benefits of technology

Avoid gel solidification through uniform heating to ensure normal operation of the equipment; improve filling accuracy through precise filling function, and improve product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model discloses automatic filling equipment for hydrogel production. Relates to the technical field of hydrogel filling equipment. Comprising a workbench, a storage tank, a liquid pump and a processing box are fixedly connected to the top of the workbench, an electric heating base is connected to the inner bottom wall of the storage tank, an electric heating pipe is fixedly connected to the top of the electric heating base, a first control panel is fixedly connected to the exterior of the storage tank, and the first control panel is electrically connected with the electric heating base. The electric heating base can be started through the control panel outside the storage tank, the electric heating rods are installed on the electric heating base and can be evenly distributed in the storage tank, the dimension of the storage tank is more uniform in all directions, and therefore it can be ensured that different kinds of glue can be evenly heated in the heating process, and the glue storage efficiency is improved. And the solidification phenomenon caused by non-uniform temperature is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hydrogel filling equipment, in particular to automatic filling equipment for hydrogel production. Background Art

[0002] Hydrogel is a material that uses water as a dispersion medium. It usually has a cross-linked network structure and can absorb a large amount of water (the water content can be as high as 99%), which can be called a "quite water-rich" material. We all know that hydrogel has good flexibility, can maintain a certain shape, and can be modified by physical and chemical methods to achieve various functions. These characteristics make it widely used in tissue culture, wound dressings, artificial muscles, soft robots, wearable devices, etc.

[0003] Prior art, such as; CN219009888U, an automatic filling device for hydrogel production, a horizontally placed main body and an adjusting mechanism for adjusting the filling height, the adjusting mechanism comprising a bottom plate arranged on one side of the main body, a conveyor belt arranged on the bottom plate, a liquid storage bin arranged above the main body, a liquid inlet pipe arranged on the liquid storage bin, a liquid extraction pump arranged under the liquid storage bin, an infusion tube arranged under the liquid extraction pump, an adjusting tube arranged under the infusion tube and a filling bottle arranged on the conveyor belt, the adjusting tube is screwed with the infusion tube, the adjusting tube is above the conveyor belt, and the liquid inlet pipe is connected with the liquid storage bin. The adjusting mechanism of the aloe hydrogel filling device solves the problem that the aloe gel filling will spill due to the different heights of the containers during the filling of the aloe gel, and it is not easy to take out the container after filling.

[0004] However, the above and other typical existing technologies still have certain problems when used; the storage tank of the automatic filling equipment is not equipped with a heating structure, which will cause different glues to solidify in the storage tank, thereby causing blockage problems and affecting the normal operation of the equipment. In addition, if the filling point lacks a positioning mechanism and a weighing structure, the accuracy of the filling work will be reduced, and the filling amount or filling position may be inaccurate, affecting product quality and production efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic filling device for hydrogel production to solve the problems raised in the above background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions.

[0007] An automatic filling device for hydrogel production comprises a workbench, wherein a storage tank, a liquid pump and a processing box are fixedly connected to the top of the workbench respectively, the inner bottom wall of the storage tank is connected to an electric heating base, the top of the electric heating base is fixedly connected to an electric heating tube, the outside of the storage tank is fixedly connected to a first control panel, the first control panel is electrically connected to the electric heating base, the bottom of the processing box is fixedly connected to a fixed column and a gravity sensing plate respectively, the outside of the fixed column is provided with a spring, the outside of the fixed column is slidably connected to a weighing plate, the spring is against the weighing plate, the top of the weighing plate is provided with a second slide groove, the inside of the second slide groove is slidably connected to a second sleeve, the top of the second slide groove is fixedly connected to a placement plate, the top of the second slide sleeve is fixedly connected to a limiting block, and the side of the processing box is fixedly connected to a second control panel.

[0008] As a preferred solution of the utility model, a first liquid outlet pipe is fixedly connected to the outside of the storage tank, one end of the first liquid outlet pipe is fixedly connected to the storage tank and the other end is fixedly connected to a liquid pump, a second liquid outlet pipe is fixedly connected to the output end of the liquid pump, a first connecting column is fixedly connected to the inside of the processing box, a first fixed block is slidably connected to the outside of the first connecting column, the first fixed block is fixedly connected to the outside of the second fixed block, the second fixed block is fixedly connected to an infusion tube, the infusion tube is installed with an electric valve, and the second control panel is electrically connected to the electric valve.

[0009] As a preferred solution of the utility model, a fixing plate is fixedly connected inside the processing box, the fixing plate is provided with a first sliding groove, a first sliding sleeve is slidably connected inside the first sliding groove, and a threaded rod is threadedly connected inside the first sliding sleeve.

[0010] As a preferred solution of the utility model, a dust cover is fixedly connected to the top of the storage tank, a hinge is fixedly connected to the dust cover, and a nut is fixedly connected inside the hinge.

[0011] As a preferred solution of the utility model, a handle is fixedly connected to the top of the storage tank, and the handle is U-shaped.

[0012] As a preferred solution of the utility model, one end of the second liquid outlet pipe is fixedly connected to the liquid pump and the other end is fixedly connected to the infusion tube, and the infusion tube is fixedly connected to a nozzle inside.

[0013] As a preferred solution of the utility model, a motor is fixedly connected to the top of the processing box, and the motor is fixedly connected to the output end of the threaded rod.

[0014] As a preferred solution of the utility model, table legs are fixedly connected to the bottom of the workbench, and anti-slip pads are fixedly connected to the bottom of the table legs.

[0015] Beneficial Effects

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. In the utility model, the electric heating base is started through the control panel outside the storage tank. The electric heating base is equipped with an electric heating rod, which can be evenly distributed in the storage tank, so that the temperature of the storage tank is more uniform in all directions. This ensures that different glues can receive uniform heating during the heating process and avoids solidification caused by uneven temperature. At the same time, the control panel is electrically connected to the electric heating base, and the staff can adjust the temperature through the control panel.

[0018] 2. In the utility model, a gravity sensing plate is installed in the processing box, and a control panel is fixedly connected to the outside. The control panel is electrically connected to the gravity sensing plate and the electric valve. During the filling operation, as the weight changes, the weighing plate will slowly move downward until it touches the gravity sensing plate. After touching the gravity sensing plate, the electric valve can be closed through the control panel, thereby achieving a precise effect. This is to ensure more accurate filling during filling without causing overfilling or underfilling. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the working box of the utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the storage tank of the utility model;

[0023] In the figure: 1. workbench; 2. storage tank; 3. first liquid outlet pipe; 4. liquid pump; 5. second liquid outlet pipe; 6. processing box; 7. first connecting column; 8. first fixed block; 9. second fixed block; 10. infusion tube; 11. nozzle; 12. fixed plate; 13. first slide groove; 14. first slide sleeve; 15. threaded rod; 16. motor; 17. fixed column; 18. spring; 19. weighing plate; 20. second slide groove; 21. second slide sleeve; 22. placement plate; 23. limit block; 24. electric valve; 25. electric heating base; 26. electric heating tube; 27. first control panel; 28. dust cover; 29. ​​hinge; 30. nut; 31. handle; 32. table leg; 33. anti-slip pad; 34. gravity sensor plate; 35. second control panel. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] For examples, see Figure 1-4 , the utility model provides a technical solution.

[0026] An automatic filling device for hydrogel production comprises a workbench 1, a material storage tank 2, a liquid pump 4, and a processing box 6 are fixedly connected to the top of the workbench 1, an electric heating base 25 is connected to the inner bottom wall of the material storage tank 2, an electric heating tube 26 is fixedly connected to the top of the electric heating base 25, a first control panel 27 is fixedly connected to the outside of the material storage tank 2, the first control panel 27 is electrically connected to the electric heating base 25, a dust cover 28 is fixedly connected to the top of the material storage tank 2, a hinge 29 is fixedly connected to the dust cover 28, a nut 30 is fixedly connected to the inside of the hinge 29, a handle 31 is fixedly connected to the top of the material storage tank 2, and the handle 31 is U-shaped, a table leg 32 is fixedly connected to the bottom of the workbench 1, and an anti-slip pad 33 is fixedly connected to the bottom of the table leg 32.

[0027] Among them, the electric heating base 25 is started through the control panel 27 outside the storage tank. The electric heating base 25 is equipped with an electric heating rod 26, which can be evenly distributed in the storage tank, so that the temperature of the storage tank 2 is more uniform in all directions. This can ensure that different glues can receive uniform heating during the heating process and avoid solidification caused by uneven temperature. At the same time, the control panel 27 is electrically connected to the electric heating base 25, and the staff can adjust the temperature through the control panel 27.

[0028] In this embodiment, Figure 1-4As shown, the bottom of the processing box 6 is respectively fixedly connected with a fixed column 17 and a gravity sensing plate 34, a spring 18 is arranged outside the fixed column 17, a weighing plate 19 is slidably connected to the outside of the fixed column 17, the spring 18 is against the weighing plate 19, a second slide groove 20 is provided on the top of the weighing plate 19, a second slide sleeve 21 is slidably connected inside the second slide groove 20, a placement plate 22 is fixedly connected to the top of the second slide groove 20, a limited position block 23 is fixedly connected to the top of the second slide sleeve 21, a second control panel 35 is fixedly connected to the side of the processing box 6, a first liquid outlet pipe 3 is fixedly connected to the outside of the storage tank 2, one end of the first liquid outlet pipe 3 is fixedly connected to the storage tank 2 and the other end is fixedly connected to the liquid pump 4, the output end of the liquid pump 4 is fixedly connected to the second liquid outlet pipe 5, and the processing box 6 is fixedly connected to the first connection Column 7, the first connecting column 7 is slidably connected to the outside of the first fixed block 8, the first fixed block 8 is fixedly connected to the outside of the second fixed block 9, the second fixed block 9 is fixedly connected to the infusion tube 10, the infusion tube 10 is installed with an electric valve 24, the second control panel 35 is electrically connected to the electric valve 24, the processing box 6 is fixedly connected to the inside of the fixed plate 12, the fixed plate 12 is provided with a first slide groove 13, the first slide groove 13 is slidably connected to the inside of the first slide sleeve 14, the first slide sleeve 14 is threadedly connected to the inside of the threaded rod 15, one end of the second liquid outlet pipe 5 is fixedly connected to the liquid pump 4 and the other end is fixedly connected to the infusion tube 10, the infusion tube 10 is fixedly connected with a nozzle 11, the top of the processing box 6 is fixedly connected to the motor 16, and the motor 16 is fixedly connected to the output end of the threaded rod 15.

[0029] Among them, a gravity sensing plate 34 is installed in the processing box 6, and a control panel 35 is fixedly connected to the outside. The control panel 35 is electrically connected to the gravity sensing plate 34 and the electric valve 24. During the filling operation, as the weight changes, the weighing plate will slowly move downward until it touches the gravity sensing plate 34. After touching the gravity sensing plate 34, the electric valve 24 can be closed through the control panel 35, thereby achieving a precise effect. This is to ensure more accurate filling during filling, and will not cause overfilling or underfilling.

[0030] The working process of the utility model is as follows: first, place the filling bottle steadily on the placement plate 22, and then fix it with the limit block 23. Next, start the electric heating base 25 on the first panel 27, and the temperature of the electric heating base will be transmitted to the electric heating rod 26 to achieve a comprehensive and uniform temperature effect in the storage tank. Subsequently, start the liquid pump 4, and the liquid will enter the electric valve 24 through the first liquid outlet pipe 3 and the second liquid outlet pipe 5, and enter the nozzle 11 through the electric valve 24 to start the filling work. During the filling process, the weighing plate 19 will gradually move downward as the weight of the liquid increases. When the gravity sensing plate 34 is touched, an electrical connection will be generated with the second control panel 35. After receiving the signal, the second control panel 35 will automatically close the electric valve 24, thereby achieving the effect of precise filling and avoiding the phenomenon of overfilling or underfilling.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic filling device for hydrogel production, comprising a workbench (1), characterized in that: The top of the workbench (1) is respectively fixedly connected with a material storage tank (2), a liquid pump (4), and a processing box (6); the inner bottom wall of the material storage tank (2) is connected with an electric heating base (25); the top of the electric heating base (25) is fixedly connected with an electric heating pipe (26); the outside of the material storage tank (2) is fixedly connected with a first control panel (27); the first control panel (27) is electrically connected to the electric heating base (25); the bottom of the processing box (6) is respectively fixedly connected with a fixed column (17) and a gravity sensing plate (34); the fixed column ( 17) is provided with a spring (18) on the outside, the fixed column (17) is slidably connected to a weighing plate (19) on the outside, the spring (18) is abutted against the weighing plate (19), a second slide groove (20) is provided on the top of the weighing plate (19), a second slide sleeve (21) is slidably connected inside the second slide groove (20), a placement plate (22) is fixedly connected to the top of the second slide groove (20), a limiting block (23) is fixedly connected to the top of the second slide sleeve (21), and a second control panel (35) is fixedly connected to the side of the processing box (6).

2. The automatic filling equipment for hydrogel production according to claim 1, characterized in that: The storage tank (2) is fixedly connected to a first liquid outlet pipe (3) on the outside, one end of the first liquid outlet pipe (3) is fixedly connected to the storage tank (2) and the other end is fixedly connected to a liquid pump (4), the output end of the liquid pump (4) is fixedly connected to a second liquid outlet pipe (5), the processing box (6) is fixedly connected to a first connecting column (7) on the inside, the first connecting column (7) is slidably connected to a first fixed block (8) on the outside, the first fixed block (8) is fixedly connected to a second fixed block (9) on the outside, the second fixed block (9) is fixedly connected to a liquid infusion tube (10) on the inside, the liquid infusion tube (10) is installed with an electric valve (24), and the second control panel (35) is electrically connected to the electric valve (24).

3. The automatic filling equipment for hydrogel production according to claim 1, characterized in that: A fixing plate (12) is fixedly connected inside the processing box (6), and a first sliding groove (13) is provided on the fixing plate (12). A first sliding sleeve (14) is slidably connected inside the first sliding groove (13), and a threaded rod (15) is threadedly connected inside the first sliding sleeve (14).

4. The automatic filling equipment for hydrogel production according to claim 1, characterized in that: A dust cover (28) is fixedly connected to the top of the storage tank (2), a hinge (29) is fixedly connected to the dust cover (28), and a nut (30) is fixedly connected inside the hinge (29).

5. The automatic filling equipment for hydrogel production according to claim 4, characterized in that: A handle (31) is fixedly connected to the top of the storage tank (2), and the handle (31) is U-shaped.

6. The automatic filling equipment for hydrogel production according to claim 2, characterized in that: One end of the second liquid outlet pipe (5) is fixedly connected to the liquid pump (4) and the other end is fixedly connected to the liquid infusion pipe (10), and the liquid infusion pipe (10) is fixedly connected to a nozzle (11) inside.

7. The automatic filling equipment for hydrogel production according to claim 3, characterized in that: A motor (16) is fixedly connected to the top of the processing box (6), and the motor (16) is fixedly connected to the output end of the threaded rod (15).

8. The automatic filling equipment for hydrogel production according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to a table leg (32), and the bottom of the table leg (32) is fixedly connected to an anti-slip pad (33).

Citation Information

Patent Citations

  • Adjusting mechanism of aloe hydrogel filling equipment

    CN219009888U