Device for aluminized film vacuum pumping machine
By designing multiple shock absorbing components and heat dissipation components in a vacuum pump, the vibration and heat problems of the vacuum pump when used in series are solved, and the stability and heat dissipation efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202421335789.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing vacuum pumps generate greater vibration and heat when used in series, affecting working efficiency and stability.
A device for an aluminum-coated film vacuum pump is designed, using multiple shock absorbing components and heat dissipation components. The shock absorbing assembly includes a sleeve, a slider, a movable plate, a cushioning spring and a cavernosate, which can provide double buffering when the vacuum pump vibrates; the heat dissipation assembly includes a heat sink, a temperature sensor, a water pump and a tube cooler, which improves efficiency through water cooling.
It effectively reduces vibration and noise of the vacuum pump, improves working stability, and improves heat dissipation efficiency, avoids heat accumulation.
Smart Images

Figure CN222524660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum extraction and pressing of aluminum-plated films, in particular to a device used for a vacuum extraction and pressing machine of aluminum-plated films. Background Art
[0002] Aluminum film vacuum extraction is to place the film substrate to be plated in a vacuum evaporator and use a vacuum pump to evacuate the film. Common vacuum pumps include Roots vacuum pumps. In order to increase the ultimate vacuum degree of the pump, Roots pumps can be used in series. The working principle of Roots pumps is similar to that of Roots blowers. Due to the continuous rotation of the rotor, the pumped gas is sucked from the air inlet into the space v0 between the rotor and the pump casing, and then discharged through the exhaust port.
[0003] According to the application number 201922482793.6, a device for a vacuum extraction and pressing machine for aluminum-plated films is disclosed. A dual Roots pump is used for vacuum extraction. When the two vacuum Roots pumps work at the same time, the vacuum extraction efficiency is greatly improved. A hydraulic valve is further used to control the operation of the Roots pump, stabilize the working state, and save more energy.
[0004] The following problems still exist in actual use:
[0005] (1) In the above equipment, Roots pumps are used in series to increase the ultimate vacuum degree of the pumps. However, the series use will generate greater vibrations, which will not only loosen the components of the vacuum pumps themselves and cause noise, but also affect the working efficiency of the vacuum pumps.
[0006] (2) Using Roots pumps in series will also generate a lot of heat energy. Traditional vacuum pumps cannot dissipate heat quickly, have low heat dissipation efficiency, and cannot quickly cool down the vacuum pump. Utility Model Content
[0007] In view of the deficiencies in the prior art, the utility model provides a device for an aluminum film vacuum pumping machine, which has the advantages of being able to perform multiple shock-absorbing and buffering when the vacuum pump vibrates, and at the same time quickly cool down the vacuum pump, thereby solving the problems raised in the background technology.
[0008] The utility model provides the following technical solution: a device for an aluminum film vacuum pumping machine, comprising a base, a protective cover is arranged on the top of the base, and shock absorbing components are arranged at both ends of the inner bottom of the base;
[0009] The shock absorbing assembly includes a sleeve, a sliding rod, a movable plate, a buffer spring, a sponge, a limit groove and a limit slider. The sleeve is arranged at the inner bottom of the base, the sliding rod is arranged inside the sleeve, the bottom end of the sliding rod is arranged with a buffer spring, the outer surface of the sliding rod is arranged with a sponge, the bottom of the movable plate is arranged with a limit groove, both side surfaces of the sleeve are arranged with a limit slider, and the limit slider is located inside the limit groove.
[0010] Preferably, a heat dissipation component is provided inside the protective cover, and the heat dissipation component includes a heat dissipation pipe, a connecting pipe, a temperature sensor, a water pump and a tubular cooler. Heat dissipation pipes are fixedly connected to both side surfaces of the protective cover, and coolant is provided inside the heat dissipation pipes. Connecting pipes are fixedly connected to the bottom ends of the two heat dissipation pipes, a temperature sensor is fixedly installed inside one of the heat dissipation pipes, a water pump is fixedly installed on the upper surface of the protective cover, the input end of the water pump is fixedly connected to the top end of one of the heat dissipation pipes, the output end of the water pump is fixedly connected to the tubular cooler, and the tubular cooler is fixedly connected to the top end of the other heat dissipation pipe.
[0011] Preferably, the sleeve is fixedly connected to the inner bottom of the base, the sliding rod is slidably connected to the inside of the sleeve, and the top of the sliding rod is fixedly connected to the protective cover, the movable plate is fixedly connected to the bottom end of the sliding rod, the buffer spring is sleeved on the surface of the sliding rod, the sponge body is arranged at the inner bottom of the sleeve, the limiting grooves are opened on both side surfaces of the sleeve, and the limiting slider is fixedly connected to both sides of the movable plate.
[0012] Preferably, the top end of the buffer spring is fixedly connected to the inner wall of the sleeve, and the bottom end of the buffer spring is fixedly connected to the movable plate.
[0013] Preferably, vacuum pumps are installed at both ends of the interior of the protective cover, and an exhaust pipe is installed in series between the two vacuum pumps.
[0014] Preferably, a controller is fixedly mounted on one side surface of the protective cover, and the controller is electrically connected to the water pump and the tubular cooler.
[0015] Preferably, an exhaust port is fixedly mounted on one side surface of the protective cover.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The device for the aluminum film vacuum pumping machine is provided with a shock absorbing component, which can play a double buffering effect when the vacuum pump generates vibration during operation, improve the stability of the vacuum pump, avoid noise caused by vibration, and absorb the force driven by vibration through the buffer spring and sponge at the same time, thereby increasing the shock absorbing effect.
[0018] 2. The device for the aluminum film vacuum pumping machine is provided with a heat dissipation component, which can adopt water cooling for heat dissipation, and has higher heat dissipation efficiency. In combination with a temperature sensor, a controller, a water pump and a tubular cooler, the coolant with excessively high temperature can be sucked into the tubular cooler for cooling, and then flow back into the heat dissipation pipe after cooling, thereby ensuring the heat dissipation effect of the heat dissipation pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model device;
[0020] Figure 2 This is a schematic diagram of the internal structure of the protective cover of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the shock absorbing component of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the heat dissipation component of the utility model.
[0023] In the figure: 1. base; 2. protective cover; 3. shock absorbing assembly; 301. sleeve; 302. slide rod; 303. movable plate; 304. buffer spring; 305. sponge; 306. limit groove; 307. limit slider; 4. vacuum pump; 5. exhaust pipe; 6. heat dissipation assembly; 601. heat dissipation pipe; 602. connecting pipe; 603. temperature sensor; 604. water pump; 605. tubular cooler; 7. controller; 8. exhaust port. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 3, a device for an aluminum film vacuum pumping machine, comprising a base 1, a protective cover 2 is arranged on the top of the base 1, shock absorbing components 3 are arranged at both ends of the inner bottom of the base 1, the shock absorbing component 3 includes a sleeve 301, a slide bar 302, a movable plate 303, a buffer spring 304, a sponge 305, a limiting groove 306 and a limiting slider 307, the sleeve 301 is arranged at the inner bottom of the base 1, the sleeve 301 is arranged at the inner bottom of the base 1, the slide bar 302 is arranged inside the sleeve 301, the bottom end of the slide bar 302 is arranged with a movable plate 303, the outer surface of the slide bar 302 is arranged with a buffer spring 304, the bottom of the movable plate 303 is arranged with a sponge 305, both side surfaces of the sleeve 301 are arranged with limiting grooves 306, both side surfaces of the movable plate 303 are arranged with limiting sliders 307, and the limiting sliders 307 are located inside the limiting grooves 306;
[0026] By providing the shock absorbing assembly 3, a double buffering effect can be achieved when the vacuum pump 4 generates vibration during operation, thereby improving the stability of the vacuum pump 4 and preventing noise caused by vibration.
[0027] See also Figure 3 The sleeve 301 is fixedly connected to the inner bottom of the base 1, the sliding rod 302 is slidably connected to the inside of the sleeve 301, and the top of the sliding rod 302 is fixedly connected to the protective cover 2, the movable plate 303 is fixedly connected to the bottom end of the sliding rod 302, the buffer spring 304 is sleeved on the surface of the sliding rod 302, the sponge 305 is arranged at the inner bottom of the sleeve 301, the limiting groove 306 is opened on the two side surfaces of the sleeve 301, the limiting slider 307 is fixedly connected to the two sides of the movable plate 303, the top of the buffer spring 304 is fixedly connected to the inner wall of the sleeve 301, the bottom end of the buffer spring 304 is fixedly connected to the movable plate 303, vacuum pumps 4 are installed at both ends of the interior of the protective cover 2, an exhaust pipe 5 is installed in series between the two vacuum pumps 4, and an exhaust port 8 is fixedly installed on one side surface of the protective cover 2;
[0028] When the vacuum pump 4 generates vibration during operation, the force caused by the vibration drives the slide rod 302 and the movable plate 303 to move up and down, so that the buffer spring 304 is subjected to compression deformation. The compression deformation of the buffer spring 304 absorbs the force driven by the vibration, thereby achieving a shock-absorbing and buffering effect. In addition, the sponge body 305 can absorb the remaining impact force, thereby achieving a double buffering effect.
[0029] See also Figure 2 and Figure 4A heat dissipation component 6 is arranged inside the protective cover 2, and the heat dissipation component 6 includes a heat dissipation pipe 601, a connecting pipe 602, a temperature sensor 603, a water pump 604 and a tubular cooler 605. The heat dissipation pipes 601 are fixedly connected to the surfaces of both sides of the protective cover 2, and the heat dissipation pipes 601 are provided with coolant inside. The bottom ends of the two heat dissipation pipes 601 are fixedly connected with the connecting pipes 602, and the temperature sensor 603 is fixedly installed inside one of the heat dissipation pipes 601. A water pump 604 is fixedly installed on the upper surface of the protective cover 2, and the input end of the water pump 604 is fixedly connected to the top of one of the heat dissipation pipes 601, and the output end of the water pump 604 is fixedly connected to the tubular cooler 605, and the tubular cooler 605 is fixedly connected to the top of the other heat dissipation pipe 601. A controller 7 is fixedly installed on the surface of one side of the protective cover 2, and the controller 7 is electrically connected to the water pump 604 and the tubular cooler 605;
[0030] The specific model of the tubular cooler 605 is a GLC type cooler, which uses copper finned tubes for heat dissipation. In conjunction with the temperature sensor 603, the controller 7, and the water pump 604, the coolant with excessively high temperature can be sucked into the tubular cooler 605 for cooling, and then flow back into the heat dissipation tube 601 after cooling, thereby ensuring the heat dissipation effect of the heat dissipation tube 601.
[0031] In the utility model, the working steps of the device are as follows:
[0032] The first step: connect one end of the exhaust pipe 5 to the coating machine. When the coating machine is running, the two vacuum pumps 4 are used to evacuate the machine to increase the efficiency of vacuuming. When the vacuum pump 4 generates vibration during operation, the force driven by the vibration is transmitted to the protective cover 2, so that the protective cover 2 is forced to move up and down, and at the same time, the sliding rod 302 and the movable plate 303 are driven to move up and down, so that the buffer spring 304 is forced to compress and deform. The compression deformation of the buffer spring 304 absorbs the force driven by the vibration, which has the effect of shock absorption and buffering. In addition, the sponge 305 can absorb the remaining impact force, which has the effect of double buffering, effectively improving the stability of the vacuum pump 4. At the same time, when the movable plate 303 moves, it can drive the limit slider 307 to slide in the limit groove 306, so that its movement is more stable.
[0033] The second step: when the vacuum pump 4 continuously works and generates a large amount of heat energy, heat exchange is performed through the coolant inside the heat pipe 601 to absorb the generated heat and achieve the effect of heat dissipation. Water cooling is used for heat dissipation, and the heat dissipation efficiency is higher. When the coolant in the heat pipe 601 continuously absorbs heat and causes its own temperature to rise, the coolant temperature is detected by the temperature sensor 603. When it exceeds the set range, the temperature sensor 603 sends a signal, and the controller 7 receives the signal and starts the water pump 604 and the tubular cooler 605 to suck the coolant with too high temperature into the tubular cooler 605 for cooling. After cooling, it flows back into the heat pipe 601 to ensure the heat dissipation effect of the heat pipe 601.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for an aluminum film vacuum pumping machine, comprising a base (1), characterized in that: A protective cover (2) is provided on the top of the base (1), and shock absorbing components (3) are provided at both ends of the inner bottom of the base (1); The shock absorbing assembly (3) comprises a sleeve (301), a sliding rod (302), a movable plate (303), a buffer spring (304), a sponge (305), a limiting groove (306) and a limiting slider (307); the sleeve (301) is arranged at the inner bottom of the base (1); the sliding rod (302) is arranged inside the sleeve (301); the movable plate (303) is arranged at the bottom end of the sliding rod (302); the buffer spring (304) is arranged on the outer surface of the sliding rod (302); the sponge (305) is arranged at the bottom of the movable plate (303); the limiting grooves (306) are arranged on both side surfaces of the sleeve (301); the limiting sliders (307) are arranged on both side surfaces of the movable plate (303); and the limiting sliders (307) are located inside the limiting grooves (306).
2. The device for the aluminum film vacuum press according to claim 1, characterized in that: A heat dissipation component (6) is arranged inside the protective cover (2), and the heat dissipation component (6) comprises a heat dissipation pipe (601), a connecting pipe (602), a temperature sensor (603), a water pump (604) and a tubular cooler (605). The surfaces of both sides of the protective cover (2) are fixedly connected with heat dissipation pipes (601), and coolant is arranged inside the heat dissipation pipes (601). The bottom ends of the two heat dissipation pipes (601) are fixedly connected with the connecting pipes (602), and the temperature sensor (603) is fixedly installed inside one of the heat dissipation pipes (601). A water pump (604) is fixedly installed on the upper surface of the protective cover (2), and the input end of the water pump (604) is fixedly connected to the top end of one of the heat dissipation pipes (601). The output end of the water pump (604) is fixedly connected to the tubular cooler (605), and the tubular cooler (605) is fixedly connected to the top end of the other heat dissipation pipe (601).
3. The device for the aluminum film vacuum press according to claim 1, characterized in that: The sleeve (301) is fixedly connected to the inner bottom of the base (1), the sliding rod (302) is slidably connected to the inside of the sleeve (301), and the top end of the sliding rod (302) is fixedly connected to the protective cover (2), the movable plate (303) is fixedly connected to the bottom end of the sliding rod (302), the buffer spring (304) is sleeved on the surface of the sliding rod (302), the sponge (305) is arranged at the inner bottom of the sleeve (301), the limiting groove (306) is opened on both side surfaces of the sleeve (301), and the limiting slider (307) is fixedly connected to both sides of the movable plate (303).
4. The device for the aluminum film vacuum press according to claim 1, characterized in that: The top end of the buffer spring (304) is fixedly connected to the inner wall of the sleeve (301), and the bottom end of the buffer spring (304) is fixedly connected to the movable plate (303).
5. The device for the aluminum film vacuum press according to claim 1, characterized in that: Vacuum pumps (4) are installed at both ends of the interior of the protective cover (2), and an exhaust pipe (5) is installed in series between the two vacuum pumps (4).
6. The device for the aluminum film vacuum press according to claim 1, characterized in that: A controller (7) is fixedly mounted on one side surface of the protective cover (2), and the controller (7) is electrically connected to the water pump (604) and the tubular cooler (605).
7. The device for aluminum film vacuum pumping machine according to claim 1, characterized in that: An exhaust port (8) is fixedly mounted on one side surface of the protective cover (2).
Citation Information
Patent Citations
Device for aluminized film vacuum pumping machine
CN211420303U