Flame-retardant fabric heat setting and discharging device

By designing a flame-retardant fabric heat setting fabric distribution device including a workbench, cooling box, fan and guide roller, the problems of insufficient cooling and inconvenient replacing of reels in existing equipment are solved, and the rapid cooling and discharge of fabrics are achieved The cloth is retracted and rolled up, improving production efficiency and operational ease.

CN222524928UActive Publication Date: 2025-02-25XINXIANG XINXING SPECIAL FABRIC CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421304946.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-10
Publication Date
2025-02-25
Estimated Expiration
2034-06-10

AI Technical Summary

Technical Problem

The existing flame retardant fabric heat setting equipment is too short during cooling treatment and the cooling contact surface is not large, resulting in insufficient heat dissipation, affecting the rapid fabric rolling of the fabric; at the same time, the conventional winding structure is not convenient for rapid replacement.

Method used

A flame retardant fabric heat setting fabric device is designed, including a workbench, cooling box 1, cooling box 2, cooling water tank, fan 1, fan 2, guide roller, rotary shaft and reel. By adjusting the spacing of the cooling box, the fabric cooling process is accelerated by using the combination of water-cooling and air-cooling; at the same time, the design of the rotary shaft and the snap-on parts can achieve rapid replacement of the reel.

Benefits of technology

The fabric is quickly cooled and fabric discharge process after heat setting, which improves production efficiency; at the same time, the reel replacement process is simplified and the operation convenience of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model discloses a heat-setting cloth discharging device for flame-retardant fabric, and relates to the technical field of textile fabric processing. A water pump is fixed to the upper end face of the first base, a first cooling box is fixed to the upper end of the workbench, a second cooling box is arranged above the first cooling box, the cooling water tank is arranged at one end of the first base, and the second base is arranged on the side, adjacent to the cooling water tank, of the first base. Guide wheels distributed at equal intervals are fixed to each guide roller, a first draught fan is arranged below the guide rollers, a second draught fan is arranged above the guide rollers, clamping pieces are fixed to the ends, close to each other, of the rotating shafts, and a winding shaft is connected between the two clamping pieces in a clamped mode. By arranging the workbench, the first cooling box, the second cooling box, the cooling water tank, the first draught fan, the second draught fan, the guide roller, the rotating shaft and the winding shaft, the problems that rapid cooling is not convenient for cloth discharging after heat setting, and the winding shaft is not convenient to replace after the discharged cloth is wound are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of textile fabric processing, in particular to a heat-setting fabric discharging device for flame-retardant fabrics. Background Art

[0002] At present, the main flame-retardant fabrics are: post-finished flame-retardant fabrics, such as pure cotton, polyester-cotton, etc.; intrinsic flame-retardant fabrics, such as aramid, acrylic cotton, DuPont Kevlar, Nomex, Australian PR97, etc. Flame-retardant fabrics usually need to be added with corresponding flame retardants, etc., and flame-retardant fabrics are generally thicker and have little elasticity, etc., so during their production process, they need to be subjected to certain shaping treatments, usually heat-setting processing, but there are still the following disadvantages in the actual heat-setting treatment:

[0003] For example, the utility model patent with the announcement number CN 214831221 U discloses a heat setting device for polyester-polyamide fabrics, which uses heating and rolling to achieve heat setting treatment, and then cools and collects. However, the cooling time in this scheme is too short, and the cooling contact surface is not large, so the heat dissipation is not sufficient, and it is not convenient to quickly collect the fabric after heat setting;

[0004] Secondly, the cloth must be reeled in after it is unrolled, and the corresponding reeling structure (such as the reeling roller) must be replaced after reeling in. However, the conventional reeling structure is not convenient to disassemble and replace, and cannot be replaced quickly and in time. Utility Model Content

[0005] The utility model aims to provide a flame-retardant fabric heat-setting cloth-discharging device, which solves the problems of inconvenience in rapid cooling for cloth discharging after heat-setting and inconvenience in replacing the reel after cloth discharging and rewinding by arranging a workbench, a cooling box 1, a cooling box 2, a cooling water tank, a fan 1, a fan 2, a guide roller, a rotating shaft and a reel.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a device for heat-setting and discharging flame-retardant fabrics, comprising a base one, a workbench, a cooling water tank, a base two and a winding shaft, a water pump is fixed to the upper end surface of the base one, and a workbench is arranged above the base, a cooling box one is fixed to the upper end of the workbench, a cooling box two is arranged above the cooling box one, a cooling water tank is arranged at one end of the base one, a base two is arranged on a side of the base one adjacent to the cooling water tank, side plates are fixed to both sides of the upper end of the base two, a plurality of guide rollers are rotatably connected between the two side plates, and guide wheels equidistantly distributed are fixed on each guide roller, a fan one is arranged below the guide roller, a fan two is arranged above the guide roller, rotating shafts are rotatably connected in the two side plates, and a clamping piece is fixed to one end of the rotating shaft close to the other, and a winding shaft is clamped between the two clamping pieces.

[0008] Furthermore, a water pump is fixed to the water pumping end with a water pumping pipe, and the end of the water pumping pipe away from the water pump is fixed through the side of the cooling water tank, a water outlet pipe is fixed to the water outlet end of the water pumping pipe, and the end of the water outlet pipe away from the water pump is fixed through the end of the cooling box 2, a branch pipe 1 is also fixed through the water outlet pipe, and the end of the branch pipe 1 away from the water outlet pipe is fixed through the end of the cooling box 1.

[0009] Furthermore, a return pipe is fixed through one end of the cooling box 2 away from the water outlet pipe, and the end of the return pipe is fixed through one end of the cooling box 2 and connected to the cooling water tank. A branch pipe 2 is also fixed through the return pipe, and the end of the branch pipe 2 away from the return pipe is fixed through one end of the cooling box 2.

[0010] Furthermore, ear plates are fixed at the centers of both ends of the cooling box 2, and a screw is threadedly connected to the ear plate, and the bottom end of the screw is rotatably connected to the workbench.

[0011] Furthermore, support plates are fixed at both ends of the fan one, and the support plates are fixed above the base two, and right-angle plates are fixed at both ends of the fan two, and the two right-angle plates are respectively fixed to the upper ends of the two side plates.

[0012] Furthermore, a card slot is provided on the opposite surfaces of the clamping member, and a through hole is also provided in the clamping member outside the card slot, the end of the winding shaft is placed in the card slot, and an insertion hole is provided in the end of the winding shaft, and an insertion rod is inserted through the through hole in the clamping member and the insertion hole at the end of the winding shaft inside the clamping member.

[0013] Furthermore, a motor is fixed to a side of the side plate away from the winding shaft, and the output shaft of the motor is fixedly connected to the end of the rotating shaft close to the motor.

[0014] Furthermore, pillars are fixed at four corners of the upper end of the base, and the upper ends of the pillars are fixed to the bottom of the workbench.

[0015] The utility model has the following beneficial effects:

[0016] The utility model solves the problem that it is not convenient to quickly cool and discharge the fabric after heat setting by arranging a workbench, a cooling box one, a cooling box two, a cooling water tank, a fan one, a fan two, and a guide roller. Firstly, after the heat setting is completed, the fabric itself still has a lot of heat left, and it needs to be cooled at this time, otherwise it can only be discharged and rolled up after cooling, so the fabric after heat setting is output to between the cooling box one and the cooling box two, and the spacing between the cooling box one and the cooling box two is adjustable to adapt to the thickness of the fabric. Secondly, the opposite surfaces of the cooling box one and the cooling box two can be set as copper plates, which is convenient for better heat transfer to the cooling water inside the cooling box one and the cooling box two. The cooling water is stored in the cooling water tank and introduced into the cooling box one and the cooling box two through a water pump, which is convenient for large-area contact fabric to achieve rapid cooling. Subsequently, the fabric is transported between the guide rollers and is rolled and clamped by the guide wheels. During this process, the fans one and the two fans work to blow air to the upper and lower surfaces of the fabric, thereby achieving rapid air cooling operation, further accelerating the cooling effect, thereby facilitating rapid discharge of the fabric and accelerating the work process.

[0017] The utility model solves the problem that it is inconvenient to replace the reel after the cloth is unloaded and rolled up by arranging a rotating shaft and a reel; the two ends of the reel are placed in the clamping parts at the end of the rotating shaft, and the insertion rod is inserted and then threadedly connected and locked, so that the reel and the rotating shaft are kept relatively fixed, so that the motor drives the rotating shaft to rotate and the reel can be driven to rotate; when disassembling, it is only necessary to rotate and pull out the insertion rod, so that the reel that has completed the rolling can be quickly taken out, which is convenient for quick replacement and processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.

[0019] Figure 1 This is a three-dimensional diagram of a heat setting and fabric discharging device for flame retardant fabrics;

[0020] Figure 2 This is the composition diagram of the base 1, workbench and cooling water tank;

[0021] Figure 3 A top-down view of the water pump delivering cooling water;

[0022] Figure 4 It is a three-dimensional diagram of the base 2 and the structure above it;

[0023] Figure 5 for Figure 4 Another structural diagram from another perspective;

[0024] Figure 6 This is the disassembly diagram of the reel and the rotating shaft;

[0025] Figure 7 This is the structural diagram of the guide roller.

[0026] Reference numerals:

[0027] 1. Base 1; 101. Water pump; 102. Support; 103. Water outlet pipe; 1031. Branch pipe 1; 104. Return pipe; 1041. Branch pipe 2; 105. Suction pipe; 2. Workbench; 201. Cooling box 1; 202. Cooling box 2; 2021. Ear plate; 2022. Screw; 3. Cooling water tank; 4. Base 2; 401. Side plate; 402. Motor; 403. Guide roller; 4031. Guide wheel; 404. Fan 1; 4041. Support plate; 5. Reel; 501. Socket; 6. Fan 2; 601. Right-angle plate; 7. Rotating shaft; 701. Connector; 7011. Slot; 7012. Through hole; 702. Rod. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0029] See also Figure 1-7 As shown, the utility model is a flame retardant fabric heat setting cloth discharging device, including a base 1, a workbench 2, a cooling water tank 3, a base 2 4 and a winding shaft 5, a water pump 101 is fixed to the upper end surface of the base 1, and a workbench 2 is arranged above the base, a cooling box 1 201 is fixed to the upper end of the workbench 2, a cooling box 2 202 is arranged above the cooling box 1 201, a cooling water tank 3 is arranged at one end of the base 1, a base 2 4 is arranged on the side of the base 1 adjacent to the cooling water tank 3, and the base Side plates 401 are fixed on both sides of the upper end of the second 4, a plurality of guide rollers 403 are rotatably connected between the two side plates 401, and each guide roller 403 is fixed with an equidistantly distributed guide wheel 4031, a fan 404 is arranged below the guide roller 403, and a fan 6 is arranged above the guide roller 403, a rotating shaft 7 is rotatably connected in the two side plates 401, and a clamping piece 701 is fixed on the end close to the rotating shaft 7, and a reel 5 is clamped between the two clamping pieces 701;

[0030] The base 1 is placed in contact with the ground, and a workbench 2 is installed on it. When the heat setting treatment of the fabric is completed, it is led outward and output to between the cooling box 1 201 and the cooling box 2 202. The distance between the cooling box 1 201 and the cooling box 2 202 is adjustable to adapt to the thickness of the fabric. Secondly, the opposite surfaces of the cooling box 1 201 and the cooling box 2 202 can be set as copper panels to facilitate better heat transfer to the cooling water inside the cooling box 1 201 and the cooling box 2 202. The cooling water tank 3 stores cooling water and introduces it into the cooling box 1 201 and the cooling box 2 202 through the water pump 101, so as to facilitate rapid cooling of the large-area contact fabric.

[0031] A side plate 401 is installed on the base 2 4 as a mounting carrier, and after the fabric passes between the cooling box 1 201 and the cooling box 2 202, it enters between several groups of guide rollers 403. Each group of guide rollers 403 is set with two, and the guide wheels 4031 are evenly distributed. The distance between the outer guide wheels 4031 of a group of upper and lower guide rollers 403 is the thickness of the fabric, which allows the fabric to pass through but does not contact the fabric too much. At this time, the fan 1 404 and the fan 2 6 can be used to blow air to the surface of the fabric, further perform air cooling treatment, and speed up the cooling process. The design of water cooling and air cooling is more efficient. The cooled fabric is driven by the rotation of the rotating shaft 7 to rotate the clamping part 701 and the winding shaft 5 to rewind the fabric.

[0032] A water pumping pipe 105 is fixed to the water pumping end of the water pump 101, and one end of the water pumping pipe 105 away from the water pump 101 is fixedly connected to the side of the cooling water tank 3, and an outlet pipe 103 is fixedly connected to the water outlet end of the water pumping pipe 105, and one end of the outlet pipe 103 away from the water pump 101 is fixedly connected to the end of the cooling box 202, and a branch pipe 1031 is fixedly connected to the outlet pipe 103, and one end of the branch pipe 1031 away from the outlet pipe 103 is fixedly connected to the end of the cooling box 1 201;

[0033] When the water pump 101 is working, the cooling water in the cooling water tank 3 is extracted through the pumping pipe 105, and then discharged through the outlet pipe 103, introduced into the cooling box 2 202, and introduced into the cooling box 1 201 through the branch of the branch pipe 1 1031, so that both are filled with cooling water.

[0034] The end of the cooling box 202 away from the outlet pipe 103 is fixedly connected with the return pipe 104, and the end of the return pipe 104 away from the cooling box 202 is fixedly connected with the cooling water tank 3. The return pipe 104 is also fixedly connected with the branch pipe 2 1041, and the end of the branch pipe 2 1041 away from the return pipe 104 is fixedly connected with the end of the cooling box 202;

[0035] After absorbing heat, the water in cooling box 1 201 and cooling box 2 202 flows back to the cooling water tank 3 through the return pipe 104 and branch pipe 2 1041. The cooling water tank 3 is open-type and can dissipate heat better.

[0036] Ear plates 2021 are also fixed at the centers of both ends of the cooling box 202, and the ear plates 2021 are connected to the inner threads of the screw rods 2022, and the bottom ends of the screw rods 2022 are rotatably connected to the workbench 2; through the synchronous rotation of the screw rods 2022, the ear plates 2021 and the cooling box 202 can be raised and lowered synchronously, thereby changing the distance between the cooling box 1 201 and the cooling box 2 202 to adapt to the thickness of the fabric, so that they can contact the fabric and pass normally.

[0037] Support plates 4041 are fixed at both ends of fan 1 404, and the support plates 4041 are fixed above base 2 4. Right-angle plates 601 are fixed at both ends of fan 2 6, and the two right-angle plates 601 are respectively fixed to the upper ends of the two side plates 401; support plates 4041 and right-angle plates 601 are both auxiliary components for installation.

[0038] A slot 7011 is provided on the opposite surface of the clamping member 701, and a through hole 7012 is provided in the clamping member 701 outside the slot 7011. The end of the winding shaft 5 is placed in the slot 7011, and a plug hole 501 is provided in the end of the winding shaft 5. The plug rod 702 is inserted through the through hole 7012 in the clamping member 701 and the plug hole 501 at the end of the winding shaft 5 inside the clamping member 701.

[0039] After the end of the winding shaft 5 is placed in the slot 7011 of the clamping member 701, the insertion hole 501 and the through hole 7012 are aligned, and then the insertion rod 702 is inserted. There are partial threads on the insertion rod 702, which are threadedly connected with the through hole 7012. A small number of threads are sufficient to meet the tightening requirements and can also be easily disassembled.

[0040] A motor 402 is fixed to one side of a side plate 401 away from the winding shaft 5, and the output shaft of the motor 402 is fixedly connected to the end of the rotating shaft 7 close to it; the motor 402 drives the rotating shaft 7 to rotate, thereby driving the clamping part 701 to rotate, and then the winding shaft 5 fixed inside the clamping part 701 rotates to perform the winding operation.

[0041] Support columns 102 are fixed at the four corners of the upper end of the base 1, and the upper ends of the support columns 102 are fixed to the bottom of the workbench 2; the base 1 fixes the workbench 2 through the support columns 102 to form an integrated structure.

[0042] The specific working principle of the utility model is as follows: after the heat setting treatment of the fabric is completed, it is led outward and outputted between the cooling box 1 201 and the cooling box 2 202. The spacing between the cooling box 1 201 and the cooling box 2 202 needs to be adjusted in advance: through the synchronous rotation of the screw 2022, the ear plate 2021 and the cooling box 2 202 can be synchronously lifted and lowered, thereby changing the spacing between the cooling box 1 201 and the cooling box 2 202 to adapt to the thickness of the fabric, so that it can contact the fabric and pass normally;

[0043] When the fabric passes between cooling box 1 201 and cooling box 2 202, water pump 101 works to extract cooling water from cooling water tank 3 through water extraction pipe 105, and then outputs the cooling water through water outlet pipe 103, introduces it into cooling box 2 202, and introduces it into cooling box 1 201 through branch pipe 1 1031, so that both are filled with cooling water to cool the fabric;

[0044] After the fabric passes between cooling box 1 201 and cooling box 2 202, it enters between several groups of guide rollers 403. At this time, the fabric surface can be blown by the operation of fan 1 404 and fan 2 6 to further perform air cooling treatment and accelerate the cooling process.

[0045] Finally, when the end of the winding shaft 5 is placed inside the card slot 7011 of the clamping part 701, align the insertion hole 501 and the through hole 7012, and then insert the insertion rod 702. The insertion rod 702 has a partial thread, which is threadedly connected with the through hole 7012 to complete the locking. The motor 402 drives the rotating shaft 7 to rotate, thereby driving the clamping part 701 to rotate, and then the winding shaft 5 fixed inside the clamping part 701 rotates, and the cooled fabric is rolled up on the surface of the winding shaft 5.

[0046] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.

Claims

1. A flame retardant fabric heat setting and fabric discharging device, comprising a base 1 (1), a workbench (2), a cooling water tank (3), a base 2 (4) and a reel (5), characterized in that: A water pump (101) is fixed to the upper end surface of the base 1 (1), and a workbench (2) is arranged above the base, a cooling box 1 (201) is fixed to the upper end of the workbench (2), a cooling box 2 (202) is arranged above the cooling box 1 (201), a cooling water tank (3) is arranged at one end of the base 1 (1), a base 2 (4) is arranged on the side of the base 1 (1) adjacent to the cooling water tank (3), side plates (401) are fixed to the two sides of the upper end of the base 2 (4), and the two side plates (401) are fixed to the two sides of the upper end of the base 2 (4). A plurality of guide rollers (403) are rotatably connected between the plates (401), and each guide roller (403) is fixed with an equidistantly distributed guide wheel (4031), a fan 1 (404) is arranged below the guide roller (403), and a fan 2 (6) is arranged above the guide roller (403), a rotating shaft (7) is rotatably connected inside the two side plates (401), and a clamping piece (701) is fixed to the adjacent ends of the rotating shaft (7), and a reeling shaft (5) is clamped between the two clamping pieces (701).

2. The flame retardant fabric heat setting and discharging device according to claim 1, characterized in that: A water pump (105) is fixed to the water pumping end of the water pump (101), and one end of the water pump (105) away from the water pump (101) is fixedly connected to the side of the cooling water tank (3); a water outlet pipe (103) is fixedly connected to the water outlet end of the water pump (105), and one end of the water outlet pipe (103) away from the water pump (101) is fixedly connected to the end of cooling box 2 (202); a branch pipe 1 (1031) is also fixedly connected to the water outlet pipe (103), and one end of the branch pipe 1 (1031) away from the water outlet pipe (103) is fixedly connected to the end of cooling box 1 (201).

3. The flame retardant fabric heat setting and discharging device according to claim 2, characterized in that: A return pipe (104) is fixedly connected to one end of the cooling box 2 (202) away from the water outlet pipe (103); an end of the return pipe (104) away from the cooling box 2 (202) is fixedly connected to the cooling water tank (3); a branch pipe 2 (1041) is also fixedly connected to the return pipe (104); and an end of the branch pipe 2 (1041) away from the return pipe (104) is fixedly connected to the end of the cooling box 2 (202).

4. The flame retardant fabric heat setting and discharging device according to claim 1, characterized in that: Ear plates (2021) are also fixed at the centers of both ends of the cooling box 2 (202), and a screw rod (2022) is internally threadedly connected to the ear plate (2021), and the bottom end of the screw rod (2022) is rotatably connected to the workbench (2).

5. The flame retardant fabric heat setting and discharging device according to claim 1, characterized in that: Support plates (4041) are fixed at both ends of the fan one (404), and the support plates (4041) are fixed above the base two (4). Right-angle plates (601) are fixed at both ends of the fan two (6), and the two right-angle plates (601) are respectively fixed to the upper ends of the two side plates (401).

6. The flame retardant fabric heat setting and discharging device according to claim 1, characterized in that: The opposing surfaces of the clamping member (701) are provided with clamping grooves (7011), and a through hole (7012) is also provided in the clamping member (701) outside the clamping groove (7011). The end of the winding shaft (5) is placed in the clamping groove (7011), and a plug hole (501) is provided in the end of the winding shaft (5). The through hole (7012) in the clamping member (701) and the plug hole (501) at the end of the winding shaft (5) inside the clamping member (701) are both penetrated by an insertion rod (702).

7. The flame retardant fabric heat setting and discharging device according to claim 1, characterized in that: A motor (402) is fixed to a side of the side plate (401) away from the winding shaft (5), and the output shaft of the motor (402) is fixedly connected to the end of the rotating shaft (7) adjacent to the motor (402).

8. The flame retardant fabric heat setting and discharging device according to claim 1, characterized in that: Support pillars (102) are fixed at the four corners of the upper end of the base (1), and the upper ends of the support pillars (102) are fixed to the bottom of the workbench (2).

Citation Information

Patent Citations

  • Heat setting equipment for polyester / spandex fabric

    CN214831221U