Clutch actuating mechanism support

By hollowing out the vacant part and adding reinforcement part in the middle area of ​​the clutch actuator bracket, the shortcomings of the bracket in the prior art in terms of lightweight, heat dissipation and vibration fatigue strength are solved, and more efficient material utilization and better heat dissipation are achieved. Effect.

CN222526739UActive Publication Date: 2025-02-25ZHUZHOU GEAR CO LTD
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Patent Information

Application Number
CN202323610465.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-25
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

The existing multi-speed transmission clutch actuator bracket has shortcomings in terms of lightweight and heat dissipation capabilities, and has failed to fully take into account the fatigue strength specifications of random vibration and simple harmonic vibration, resulting in the fatigue life of several directions in the vibration fatigue test. Require.

Method used

A clutch actuator bracket is designed to reduce unnecessary materials by hollowing out the middle area of ​​the bracket body, adding reinforcement parts to meet the requirements of vibration fatigue strength, and optimizing the material space layout to improve heat dissipation ability.

Benefits of technology

The lightweight bracket is achieved, the material cost is reduced, the fatigue strength requirements of random vibration is met, the heat dissipation capacity is improved, and the assembly process is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clutch actuating mechanism support which comprises a support body, the support body comprises an installation face and an outer end face, the installation face is connected with a transmission body, and an installation hole matched with a clutch actuating mechanism is formed in the outer edge of the installation face. The middle area of the support body is hollowed to be provided with a vacant portion, and a reinforcing portion is arranged at the joint of the installation face and the transmission body so as to meet the requirement for fatigue strength of random vibration. Under the condition that the bearing capacity is met, the material space layout of the support is optimal, the mass is reduced, the light weight level is improved, and therefore the material cost is reduced; reinforcing ribs with reasonable directions are arranged at the joints, so that the bracket body meets the requirement of vibration fatigue strength; the middle is hollowed to remove redundant materials, assembly is simple, arrangement space is reserved for other structures, assembly coordination is good, and meanwhile heat dissipation of the whole mechanism and a transmission body is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of clutches, in particular to a clutch actuator bracket. Background Art

[0002] The multi-speed transmission clutch actuator bracket is a part of the transmission assembly. Its function is to support and suspend the clutch actuator. One end is connected to the transmission body, and the other end suspends the clutch actuator. The total weight of the actuator can reach about 7kg. Generally, its structural design mainly considers the load-bearing capacity, so it will be as follows Figure 1 The integral plate structure shown is mainly designed as A, and its weight is too heavy to meet the requirements of lightweight. At the same time, it fails to fully take into account the random vibration and simple harmonic vibration fatigue strength specifications, resulting in fatigue life in certain directions in the vibration fatigue test not meeting the requirements. In addition, the integral plate structure and other components are not compatible in assembly, resulting in other components such as wiring harnesses not being arranged well, and it is not conducive to the heat dissipation of the gearbox and actuator, which can easily cause excess heat in the mechanism and pose potential risks. These problems are relatively common. They are issues that need to be considered during design.

[0003] The optimization of material space layout, anti-destructive strength under various loads, coordinated shape layout in assembly, heat dissipation capacity and other factors are the reference direction of bracket design. However, no clutch actuator bracket that solves the above problems was found in the search. Utility Model Content

[0004] In view of the deficiencies of the above-mentioned prior art, the utility model provides a clutch actuator bracket, which optimizes the material space layout of the bracket while meeting the load-bearing capacity, reduces the mass and improves the lightweight level, thereby reducing the material cost; at the connection, reinforcing ribs with reasonable directions are arranged so that the bracket body meets the vibration fatigue strength requirements; the middle is hollowed out to remove excess material, the assembly is simple, and layout space is reserved for other structures, the assembly coordination is good, and it is also beneficial to the heat dissipation of the entire mechanism and the transmission body.

[0005] The technical means adopted by the utility model to solve the above problems are:

[0006] Disclosed is a clutch actuator bracket, comprising a bracket body, the bracket body comprising a mounting surface and an outer end surface, the mounting surface is connected to a transmission body, the outer edge of the mounting surface is provided with a mounting hole that cooperates with the clutch actuator; a middle area of ​​the bracket body is hollowed out to provide a vacant portion, and a reinforcement portion is provided at the connection between the mounting surface and the transmission body to meet random vibration fatigue strength requirements.

[0007] Furthermore, the outer edge of the bracket body does not fully cover the transmission body, and includes a special-shaped structure enclosed by a curved wall and a straight wall.

[0008] Furthermore, the support body includes at least three frame structures, and the frame structure includes a full-arc frame, and the full-arc frame is arranged on the side close to the clutch actuator.

[0009] Furthermore, both sides of the full arc-shaped frame are connected to the straight-surface arms via connecting arms, and the connecting arms protrude outward from the center of the bracket body.

[0010] Furthermore, the connecting arm is composed of an arc structure and / or a plurality of straight segment structures.

[0011] Furthermore, the area of ​​the vacant portion accounts for 1 / 4-1 / 2 of the area of ​​the entire bracket body.

[0012] Furthermore, the shape of the vacant portion is designed according to the requirements of anti-destructive strength under various loads, and the vacant portion is a structure that is wide at the top and narrow at the bottom.

[0013] Furthermore, the outer wall of the bracket body at the narrow end of the vacant portion is distributed in a V-shape.

[0014] Furthermore, the reinforcement part is disposed near the connecting arm and the V-shaped body, and includes a support column and a reinforcement support plate connected to the outer wall of the support column.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The clutch actuator bracket hollows out the middle area of ​​the bracket body to provide a vacant portion, that is, the excess material in the middle of the bracket that does not participate in the load-bearing function is removed by digging holes, so that the bracket can meet the strength requirements while achieving lightweight, thereby achieving the purpose of reducing costs.

[0017] The clutch actuator bracket arranges reinforcing support plates in a certain direction around the support column, which meets the random vibration fatigue strength requirements and improves the strength performance of the bracket.

[0018] The provision of the vacant portion of the clutch actuator bracket makes the entire bracket easy to assemble and light in structure, and reserves layout space for other structures.

[0019] The vacant portion of the clutch actuator bracket is a penetrating structural shape, which is beneficial to the heat dissipation of the transmission body and the actuator, and improves the heat dissipation capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The present invention is a schematic diagram of the structure of a multi-speed transmission clutch actuator bracket in the prior art.

[0021] Figure 2 It is a structural schematic diagram of the clutch actuator bracket of the utility model.

[0022] Figure 3 It is a schematic diagram of the installation structure of the clutch actuator bracket of the utility model.

[0023] Among them, 1-bracket body, 11-mounting surface, 12-outer end surface, 13-mounting hole, 2-empty part, 3-reinforced part, 31 support column, 32-reinforced support plate, A-integral plate structure, A1-full arc frame, A2-connecting arm, A3-V-shaped body. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings. The accompanying drawings are only used for exemplary descriptions, and are only schematic diagrams, not actual pictures, and cannot be understood as limiting the present patent; in order to better illustrate the embodiments of the utility model, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted. Example 1

[0025] The weight of the actuator assembly is equivalent to being concentrated at the center of mass, constraints are imposed on the transmission main body area, non-identical parts are connected in the support plate, and the entire model is subjected to gravitational accelerations of 15g forward, 15g downward, and 15g rightward. The strength simulation results are analyzed and obtained. It can be concluded from the simulation results that the stress distribution of the bracket is mainly concentrated in the boundary area, and there is almost no stress distribution in the middle area. Therefore, the material in the middle area does not play a substantial load-bearing role and can be removed to obtain the new structure of this embodiment.

[0026] like Figure 2-Figure 3 As shown, the clutch actuator bracket of this embodiment includes a bracket body 1, the outer edge of the bracket body 1 does not fully cover the transmission body, and includes a special-shaped structure surrounded by a curved wall and a straight wall.

[0027] The bracket body 1 includes a mounting surface 11 and an outer end surface 12, which are parallel plane plates. The mounting surface 11 is connected to the transmission body, and a mounting hole 13 for cooperating with the clutch actuator is arranged at the outer edge of the mounting surface 11; a vacant portion 2 is hollowed out in the middle area of ​​the bracket body 1, and a reinforcement portion 3 is arranged at the connection between the mounting surface 11 and the transmission body to meet the requirements of random vibration fatigue strength.

[0028] The bracket body 1 is enclosed by at least three frame structures. In this embodiment, the frame structure is enclosed by three frame structures. The frame structure includes a full arc frame A1. The full arc frame A1 is arranged on a side close to the clutch actuator.

[0029] Both sides of the full arc frame A1 are connected to the straight face arm through the connecting arm A2, and the connecting arm A2 protrudes outward from the center of the bracket body 1. The connecting arm A2 is composed of an arc structure and / or a plurality of straight face segment structures. In this embodiment, one connecting arm A2 is an arc structure, and the other is formed by two straight face segment structures.

[0030] In order to optimize the spatial layout of materials, the area of ​​the vacant part 2 of this embodiment accounts for 1 / 4-1 / 2 of the area of ​​the entire bracket body 1. In this embodiment, it accounts for 1 / 4 of the area of ​​the entire bracket body 1. This structure not only meets the strength requirements, but also achieves lightweight and reduces costs. The hollowing size of the vacant part is a scientific result obtained by comprehensive measurement and simulation of materials, loading forces, etc.

[0031] The shape of the vacant portion 2 is designed according to the requirements of the anti-destructive strength under various loads, and the vacant portion 2 is a structure that is wide at the top and narrow at the bottom. The outer wall of the bracket body 1 at the narrow end of the vacant portion 2 is distributed in a V-shaped body A3.

[0032] The reinforcement part 3 is disposed near the connecting arm and the V-shaped body, and includes a support column 31 and a reinforcement support plate 32 connected to the outer wall of the support column 31. The reinforcement support plate 32 ribs are arranged in a certain direction around the support column 31, which greatly enhances the random vibration life of the bracket.

[0033] The clutch actuator bracket can reduce weight and cost through scientific structural design, improve lightweight level, meet strength requirements, and optimize assembly space and heat dissipation capacity.

[0034] The above is only an embodiment of the utility model. The utility model is not limited to the field involved in this implementation case. The common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the content of the utility model, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A clutch actuator bracket, characterized in that: The invention comprises a bracket body (1), the bracket body (1) comprising a mounting surface (11) and an outer end surface (12), the mounting surface (11) being connected to a transmission body, and a mounting hole (13) cooperating with a clutch actuator being arranged at the outer edge of the mounting surface (11); a hollowed-out middle area of ​​the bracket body (1) is provided with a vacant portion (2), and a reinforced portion (3) is arranged at the connection between the mounting surface (11) and the transmission body to meet the requirements of random vibration fatigue strength.

2. The clutch actuator bracket according to claim 1, characterized in that: The outer edge of the bracket body (1) does not completely cover the transmission body, and comprises a special-shaped structure formed by a curved wall and a straight wall.

3. The clutch actuator bracket according to claim 2, characterized in that: The support body (1) is enclosed by at least three frame structures, wherein the frame structure comprises a full arc-shaped frame, and the full arc-shaped frame is arranged on a side close to the clutch actuator.

4. The clutch actuator bracket according to claim 3, characterized in that: Both sides of the fully arc-shaped frame are connected to the straight-faced arms via connecting arms, and the connecting arms protrude outwards from the center of the bracket body (1).

5. The clutch actuator bracket according to claim 4, characterized in that: The connecting arm is composed of an arc structure and / or a plurality of straight surface segment structures.

6. The clutch actuator bracket according to any one of claims 1 to 5, characterized in that: The area of ​​the vacant portion (2) accounts for 1 / 4 to 1 / 2 of the area of ​​the entire bracket body (1).

7. The clutch actuator bracket according to claim 6, characterized in that: The shape of the vacant portion (2) is designed according to the requirements of anti-destructive strength under various loads, and the vacant portion (2) is a structure that is wide at the top and narrow at the bottom.

8. The clutch actuator bracket according to claim 7, characterized in that: The outer wall of the bracket body (1) at the narrow end of the vacant portion (2) is distributed in a V-shape.

9. The clutch actuator bracket according to claim 8, characterized in that: The reinforcement portion (3) is disposed separately near the connecting arm and the V-shaped body, and comprises a support column (31) and a reinforcement support plate (32) connected to the outer wall of the support column (31).