Valve convenient to overhaul
By designing a valve that is easy to inspect and adopting detachable connection measures between its components, the existing valves are solved inconvenient to disassemble during maintenance, and rapid disassembly and installation are achieved, reducing the difficulty and time of maintenance.
Patent Information
- Application Number
- CN202420986417.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During maintenance, the existing plug-in valves are difficult and time-consuming because some parts are inconvenient to disassemble.
A valve that is easy to access is designed, and reliable detachable connection measures are adopted between its components, including gate guide frame, sliding insert plate, top connecting plate and joystick, etc., to achieve quick disassembly and installation through removable connections.
It realizes rapid disassembly and installation of various valve components, reduces the operation difficulty of maintenance personnel, shortens maintenance time, and improves maintenance efficiency.
Smart Images

Figure CN222526917U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a valve, in particular to a valve which is convenient for maintenance and belongs to the technical field of valves. Background Art
[0002] Valves are pipeline accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. There are many types of valves, including gate valves. Gate valves are also called manual knife-type gate valves. Knife-type gate valves are valves in which the gate and the valve seat are always in close contact and sealed. The principle is that a circular opening of the same diameter is opened on the gate, and the circular opening on the gate is completely separated and matched with the diameter by opening and closing the gate. The advantage of this valve is that there is no groove in the valve body diameter, the medium will not be blocked, and it has full-diameter flow characteristics. Its sealing structure can be divided into soft sealing and hard sealing structures.
[0003] The existing plug-in valves generally have a strong integrity, and some parts are not easy to disassemble, which makes it inconvenient to operate during maintenance. When it is found that some parts need to be repaired or replaced, it is difficult to disassemble them quickly, which will eventually greatly extend the time spent on the entire maintenance process and bring many inconveniences to production work. Therefore, in view of the above problems, a valve that is easy to maintain is proposed. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide a valve that is easy to maintain. The valve has a simple structure and reliable detachable connection measures are adopted between multiple parts. When performing maintenance, the parts that need to be replaced or repaired can be quickly disassembled, thereby achieving the purpose of reducing the operating difficulty of maintenance personnel and shortening the maintenance time. The technical problem in the prior art that the various components of the valve structure are inconvenient to disassemble, thereby affecting the efficient maintenance work, is solved.
[0005] In order to solve the above problems, the following technical solutions are provided:
[0006] A valve that is easy to maintain is designed, including a valve body, gate guides are fixedly connected on both sides of the valve body, a sliding plug plate is slidably arranged between the gate guides, a first connecting ear plate is fixedly arranged on the top side of the gate guide, the top of the gate guide is detachably connected to a top connecting plate through a first connecting bolt, a joystick is arranged in the middle of the top connecting plate, a connecting piece is rotatably connected to the bottom of the joystick, the connecting piece is detachably connected to the upper end surface of the sliding plug plate, a C-shaped through groove is opened on the first connecting ear plate, C-shaped plug plates are fixedly arranged on both sides of the lower end surface of the top connecting plate, and the size of the C-shaped plug plate is consistent with that of the C-shaped through groove.
[0007] The above-mentioned structural form can make all the components that constitute the valve as a whole have the disassembly property, that is, the valve as a whole has a high degree of disassembly, and then the parts that need to be replaced or repaired can be quickly disassembled and installed during maintenance, thereby achieving the purpose of reducing the operating difficulty of maintenance personnel and shortening the maintenance time. In particular, the C-shaped plug plate on the top connecting plate can realize the initial connection between the top connecting plate and the gate guide frame by inserting it into the C-shaped through groove. At this time, the top connecting plate cannot be arbitrarily displaced on the horizontal plane, which can facilitate the subsequent use of the first connecting bolt to fix the two together, reducing the operating difficulty of maintenance personnel and improving maintenance efficiency.
[0008] Furthermore, the sliding plug plate includes a mounting plate, a plug plate body is fixedly provided on the lower end surface of the mounting plate, end sliders are fixedly provided at both ends of the mounting plate, and the width of the plug plate body is smaller than the width of the mounting plate.
[0009] The above-mentioned structural form can realize the sliding connection between the plug plate body and the gate plate guide frame by using the mounting plate.
[0010] Furthermore, a vertically arranged guide rail is fixedly provided on the inner wall of the gate guide frame, and the end slider is slidably arranged in the guide rail.
[0011] In the above-mentioned structural form, the combination of the end slide block and the guide rail enables the mounting plate to slide up and down only in the vertical direction along the guide rail without lateral displacement.
[0012] Furthermore, a threaded barrel is fixedly provided at the center of the upper end surface of the top connecting plate, and the control rod includes a threaded rod threadedly connected to the threaded barrel, and a hand wheel is fixedly provided at the top end of the threaded rod.
[0013] The above structure can drive the threaded rod to rotate by a hand wheel. Since the threaded rod is threadedly connected to the threaded barrel, the threaded rod will move up and down while rotating, thereby driving the sliding plug plate connected to its lower part to move up and down.
[0014] Furthermore, the connecting member includes a rotating connecting block, and second connecting ear plates are fixedly provided on both sides of the rotating connecting block. The second connecting ear plates are detachably connected to the upper end surface of the sliding plug plate through second connecting bolts, and the rotating connecting block is rotatably connected to the bottom end of the threaded rod.
[0015] The above-mentioned structural form can realize the detachable connection between the connecting piece and the sliding plug plate, and can realize the separation between the operating rod and the sliding plug plate.
[0016] Furthermore, the valve body includes a middle pipe section, and a through slot is formed at the upper end of the middle pipe section, and the width of the through slot is consistent with the width of the plug plate body.
[0017] The above-mentioned structural form can allow the plug plate body to slide up and down along the through slot, thereby controlling the opening degree of the middle pipe section passage.
[0018] Furthermore, the front and rear end surfaces of the middle pipe section are both tightly connected to a connecting plate, and the connecting plate is provided with a plurality of bolt holes arranged in a circular array.
[0019] The above-mentioned structural form can realize the fixed connection between the valve as a whole and the pipe bodies at both ends, and provides the necessary conditions for the valve as a whole to be installed in the pipeline.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] In the present invention, the connections between the various components that constitute the valve as a whole are all detachable, that is, the valve as a whole has a high degree of detachability, and thus the parts that need to be replaced or repaired can be quickly disassembled and installed during maintenance, thereby achieving the purpose of reducing the operating difficulty of maintenance personnel and shortening the maintenance time. In particular, the C-shaped plug plate on the top connecting plate can be inserted into the C-shaped through groove to achieve the initial connection between the top connecting plate and the gate guide frame. At this time, the top connecting plate cannot be arbitrarily displaced on the horizontal plane, which can facilitate the subsequent use of the first connecting bolt to fix the two together, reducing the operating difficulty of maintenance personnel and improving maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the upper structure of the utility model;
[0025] Figure 3 It is a partial structural schematic diagram of the utility model;
[0026] Figure 4 It is a schematic diagram of the middle structure of the utility model.
[0027] In the figure: 1, valve body; 11, middle pipe section; 111, through groove; 12, connecting plate; 2, gate guide; 21, first connecting ear plate; 211, C-shaped through groove; 22, guide rail; 3, sliding plug plate; 31, mounting plate; 311, end slider; 32, plug plate body; 4, top connecting plate; 41, C-shaped plug plate; 42, threaded barrel; 5, joystick; 51, threaded rod; 52, hand wheel; 6, connecting piece; 61, rotating connecting block; 62, second connecting ear plate; 71, first connecting bolt; 72, second connecting bolt. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0029] like Figure 1 - Figure 2 As shown, the present embodiment provides a valve that is easy to maintain, comprising a valve body 1, gate guides 2 are fixedly connected on both sides of the valve body 1, a sliding plug plate 3 is slidably arranged between the gate guides 2, a first connecting ear plate 21 is fixedly arranged on the top side of the gate guide 2, the top of the gate guide 2 is detachably connected to a top connecting plate 4 through a first connecting bolt 71, a joystick 5 is arranged in the middle of the top connecting plate 4, a connecting piece 6 is rotatably connected to the bottom of the joystick 5, and the connecting piece 6 is detachably connected to the upper end surface of the sliding plug plate 3. The above-mentioned structural form can make all the components constituting the valve as a whole have detachability, that is, the valve as a whole has a high degree of detachability, and then the parts that need to be replaced or repaired can be quickly disassembled and installed during maintenance, thereby achieving the purpose of reducing the operating difficulty of maintenance personnel and shortening the maintenance time.
[0030] like Figure 2 As shown, a C-shaped through groove 211 is provided on the first connecting ear plate 21, and C-shaped plug plates 41 are fixedly arranged on both sides of the lower end surface of the top connecting plate 4. The size of the C-shaped plug plate 41 is consistent with that of the C-shaped through groove 211. The C-shaped plug plate 41 on the top connecting plate 4 can be inserted into the C-shaped through groove 211 to achieve the initial connection between the top connecting plate 4 and the gate guide frame 2. At this time, the top connecting plate 4 cannot be arbitrarily displaced on the horizontal plane, which can facilitate the subsequent use of the first connecting bolt 71 to fix the two together, thereby reducing the operating difficulty of maintenance personnel and improving maintenance efficiency.
[0031] like Figure 3 As shown, the sliding plug plate 3 includes a mounting plate 31, a plug plate body 32 is fixedly provided on the lower end surface of the mounting plate 31, end sliders 311 are fixedly provided at both ends of the mounting plate 31, and the width of the plug plate body 32 is smaller than the width of the mounting plate 31. The above-mentioned structural form can realize the sliding connection between the plug plate body 32 and the gate guide frame 2 through the mounting plate 31.
[0032] like Figure 2 As shown, a vertically arranged guide rail 22 is fixedly provided on the inner wall of the gate guide frame 2, and the end slider 311 is slidably provided in the guide rail 22. The combination of the end slider 311 and the guide rail 22 enables the mounting plate 31 to slide up and down only along the guide rail 22 in the vertical direction without lateral displacement.
[0033] like Figure 2 As shown, a threaded barrel 42 is fixedly provided at the center of the upper end surface of the top connecting plate 4, and the operating rod 5 includes a threaded rod 51 threadedly connected to the threaded barrel 42, and a handwheel 52 is fixedly provided on the top of the threaded rod 51. The above-mentioned structural form can drive the threaded rod 51 to rotate through the handwheel 52. Since the threaded rod 51 is threadedly connected to the threaded barrel 42, the threaded rod 51 will move up and down while rotating, thereby driving the sliding plug plate 3 connected to its lower part to move up and down.
[0034] like Figure 4 As shown, the connecting member 6 includes a rotating connecting block 61, and second connecting ear plates 62 are fixedly arranged on both sides of the rotating connecting block 61. The second connecting ear plates 62 are detachably connected to the upper end surface of the sliding plug plate 3 through second connecting bolts 72. The rotating connecting block 61 is rotatably connected to the bottom end of the threaded rod 51. The above-mentioned structural form can realize the detachable connection between the connecting member 6 and the sliding plug plate 3, and can realize the separation between the operating rod 5 and the sliding plug plate 3.
[0035] like Figure 3 As shown, the valve body 1 includes a middle pipe section 11, and a through groove 111 is provided at the upper end of the middle pipe section 11. The width of the through groove 111 is consistent with the width of the plug plate body 32. This structural form can allow the plug plate body 32 to slide up and down along the through groove 111, thereby controlling the degree of opening of the passage of the middle pipe section 11. In addition, the front and rear end surfaces of the middle pipe section 11 are both sealed and connected with a connecting plate 12, and a plurality of bolt holes arranged in a circular array are provided on the connecting plate 12. This structural form can realize the fixed connection between the valve as a whole and the pipe bodies at both ends, and provide the necessary conditions for the valve as a whole to be installed in the pipeline.
[0036] The use principle and use process of the utility model: in normal use, the hand wheel 52 is used to drive the threaded rod 51 to rotate. Since the threaded rod 51 is threadedly connected to the threaded tube 42, the threaded rod 51 will move up and down while rotating, thereby driving the sliding plug plate 3 connected to the lower part to slide up and down along the guide rail 22. The plug plate body 32, which is the main body of the sliding plug plate 3, will synchronously slide up and down along the through groove 111, thereby controlling the opening degree of the passage of the middle pipe section 11, and playing the role of adjusting the flow rate and flow rate;
[0037] When performing maintenance, first loosen the second connecting bolt 72 to separate the connecting member 6 from the sliding plug plate 3, and then loosen the first connecting bolt 71 to separate the gate guide frame 2 from the top connecting plate 4. At this time, the top connecting plate 4 and the joystick 5 connected thereto can be disassembled, and then the plug plate body 32 can be pulled out along the guide rail 22 to complete the entire disassembly of the valve, and the parts that need to be repaired can be processed separately. After the maintenance is completed, the installation work can be completed by reversing the above steps, which can improve the work efficiency of the entire maintenance process and reduce the difficulty of the maintenance personnel;
[0038] In particular, during the installation process after the maintenance is completed, the C-shaped plug plate 41 on the top connecting plate 4 can be inserted into the C-shaped through groove 211 to achieve the initial connection between the top connecting plate 4 and the gate guide frame 2. At this time, the top connecting plate 4 cannot be displaced arbitrarily on the horizontal plane, which can facilitate the subsequent use of the first connecting bolt 71 to fix the two together, thereby reducing the operating difficulty of maintenance personnel and improving maintenance efficiency.
[0039] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0041] The present invention is described above in conjunction with specific implementation methods, but it should be clear to those skilled in the art that these descriptions are exemplary and are not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on the spirit and principles of the present invention, and these modifications and variations are also within the scope of the present invention.
Claims
1. A valve that is easy to maintain, comprising a valve body (1), characterized in that: The valve body (1) is fixedly connected with gate guide frames (2) on both sides, a sliding plug plate (3) is slidably arranged between the gate guide frames (2), a first connecting ear plate (21) is fixedly arranged on the top side of the gate guide frame (2), the top of the gate guide frame (2) is detachably connected with a top connecting plate (4) through a first connecting bolt (71), a joystick (5) is arranged in the middle of the top connecting plate (4), a connecting piece (6) is rotatably connected to the bottom of the joystick (5), the connecting piece (6) is detachably connected to the upper end surface of the sliding plug plate (3), a C-shaped through groove (211) is opened on the first connecting ear plate (21), and C-shaped plug plates (41) are fixedly arranged on both sides of the lower end surface of the top connecting plate (4), and the size of the C-shaped plug plate (41) is consistent with that of the C-shaped through groove (211).
2. A valve for easy maintenance according to claim 1, characterized in that: The sliding plug plate (3) comprises a mounting plate (31), a plug plate body (32) is fixedly arranged on the lower end surface of the mounting plate (31), end sliders (311) are fixedly arranged at both ends of the mounting plate (31), and the width of the plug plate body (32) is smaller than the width of the mounting plate (31).
3. A valve for easy maintenance according to claim 2, characterized in that: A vertically arranged guide rail (22) is fixedly provided on the inner wall of the gate guide frame (2), and the end slide block (311) is slidably arranged in the guide rail (22).
4. A valve for easy maintenance according to claim 1, characterized in that: A threaded barrel (42) is fixedly arranged at the center of the upper end surface of the top connecting plate (4), and the operating rod (5) comprises a threaded rod (51) threadedly connected to the threaded barrel (42), and a hand wheel (52) is fixedly arranged at the top end of the threaded rod (51).
5. A valve for easy maintenance according to claim 4, characterized in that: The connecting member (6) comprises a rotatable connecting block (61), and second connecting ear plates (62) are fixedly provided on both sides of the rotatable connecting block (61). The second connecting ear plates (62) are detachably connected to the upper end surface of the sliding plug plate (3) via second connecting bolts (72). The rotatable connecting block (61) is rotatably connected to the bottom end of the threaded rod (51).
6. A valve for easy maintenance according to claim 2, characterized in that: The valve body (1) comprises a middle pipe section (11), the upper end of which is provided with a through slot (111), the width of which is consistent with the width of the plug plate body (32).
7. A valve for easy maintenance according to claim 6, characterized in that: The front and rear end surfaces of the middle pipe section (11) are both tightly connected to a connection plate (12), and the connection plate (12) is provided with a plurality of bolt holes arranged in a circumferential array.