Energy-saving industrial water chiller
By introducing condensate pipes and energy-saving and anti-blocking components into industrial chillers, initial cooling and impurities removal of water are achieved, solving the problems of high energy consumption and inconvenient impurities cleaning of existing chillers, and improving the energy-saving efficiency and convenient operation of the equipment sex.
Patent Information
- Application Number
- CN202421334653.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing industrial chillers have high energy consumption and are inconvenient when cleaning impurities in cooling water, resulting in low efficiency and pipeline blockage.
An energy-saving industrial water chiller is designed, using a condenser tube and a condenser tube protective shell for initial cooling and cooling, and through energy-saving and anti-blocking components, including a filter screen and an impurity collection tube, remove impurities in the water and prevent them from entering the water chiller.
Through preliminary cooling and cooling, the consumption and cooling time in the evaporator are reduced and energy consumption is reduced. At the same time, impurities in the water are effectively removed, pipeline blockage and difficulty in cleaning are avoided, and the operation efficiency of the chiller is improved.
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Figure CN222528019U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water chillers, in particular to an energy-saving industrial water chiller. Background Art
[0002] Chillers are commonly known as freezers, refrigeration machines, ice machines, frozen water machines, cooling machines, etc.; with the continuous development of the chiller industry, more and more people have begun to pay attention to the chiller industry; in industrial applications, industrial chillers are used to control product mechanisms and factory machinery cooling, and are widely used in all walks of life. The principle of the chiller is to inject a certain amount of water into the internal water tank of the machine, cool the water through the chiller refrigeration system, and then the water pump inside the machine injects low-temperature frozen water into the equipment that needs to be cooled. The chilled water takes away the heat inside the machine and returns the high-temperature hot water to the water tank for cooling. This cycle of exchange cooling can achieve the effect of cooling the equipment.
[0003] However, it still has some disadvantages. For example, the existing industrial chiller is generally composed of a condenser, an expansion valve, an evaporator and a compressor, wherein the refrigerant liquid in the chiller absorbs heat and evaporates with the liquid to be cooled through the evaporator to achieve the effect of cooling the liquid. In traditional chillers, the return water of the heat exchange directly enters the evaporator for cooling. Since the return water temperature of the heat exchange is very high, directly cooling the return water to a certain degree will consume a large amount of refrigerant, and the cooling time is long. The whole process has high energy consumption, and there will be a large amount of impurities in the cooling water, which is easy to cause blockage of the pipeline. It is troublesome to clean, time-consuming and labor-intensive, and the efficiency is low.
[0004] In order to solve the above problems, this application proposes an energy-saving industrial chiller. Utility Model Content
[0005] The utility model aims to provide an energy-saving industrial chiller to solve the problems of high energy consumption of the chiller in the prior art and the inconvenience in cleaning impurities in the cooling water proposed in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving industrial chiller, comprising a chiller body, a cooling fan is fixedly connected to the outer surface of the upper end of the chiller body, a base support column is fixedly connected to the outer surface of the lower end of the chiller body, a water inlet pipe is fixedly connected to the outer surface of one side of the chiller body, an energy-saving anti-blocking component is fixedly connected to the outer wall of the water inlet pipe, and a cooling water outlet pipe is fixedly connected to the outer surface of one side of the chiller body.
[0007] Preferably, the energy-saving and anti-blocking component includes a condenser protective shell, a condenser, a threaded column one, a connecting pipe one, an internal thread, a filter screen, a connecting pipe two, an impurity collecting pipe one, a threaded column two, an impurity collecting pipe two, an impurity outlet pipe, and an impurity filter. The condenser protective shell is fixedly installed on the outer wall of the water inlet pipe, and the interior of the condenser protective shell is fixedly connected with a condenser, and the condenser and the cooling water outlet pipe are communicated with each other.
[0008] Preferably, a threaded column 1 is fixedly connected to an outer surface of one side of the condenser protective shell.
[0009] Preferably, a connecting pipe 1 is detachably connected to an outer surface of one side of the condenser protective shell, and an inner thread is provided on an inner wall of one side of the connecting pipe 1.
[0010] Preferably, a filter screen is provided between the condenser protective shell and the connecting pipe 1.
[0011] Preferably, the upper outer wall of the connecting tube 1 is fixedly connected to the connecting tube 2, and the connecting tube 1 and the connecting tube 2 are interconnected, the upper outer surface of the connecting tube 2 is fixedly connected to the impurity collecting tube 1, and the upper outer surface of the impurity collecting tube 1 is fixedly connected to the threaded column 2.
[0012] Preferably, the outer surface of the upper end of the impurity collecting tube 1 is detachably connected to the impurity collecting tube 2, the outer surface of one end of the upper end of the impurity collecting tube 2 is fixedly connected to the impurity outlet pipe, and the inner walls of the impurity collecting tube 1 and the impurity collecting tube 2 are provided with impurity filters.
[0013] Preferably, a heat dissipation hole is provided on an outer surface of one side of the chiller body.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model can quickly perform a preliminary cooling effect on the water at the water inlet pipe by means of the condenser and the condenser protective shell, thereby reducing the consumption entering the evaporator, shortening the cooling time of the water in the evaporator, and achieving an energy-saving effect.
[0016] The utility model provides an energy-saving and anti-blocking component. When water enters the chiller through the water inlet pipe, the water will pass through the filter screen. When impurities in the water pass through the filter screen and cannot pass through, they will flow back into the connecting pipe 2, and then flow into the impurity collecting pipe 1 and the impurity collecting pipe 2, and pass through the impurity filter to collect the impurities in the impurity filter, preventing the impurities from flowing back into the filter screen again. In addition, the impurity collecting pipe 1 and the impurity collecting pipe 2 can be disassembled, which is convenient for us to clean the impurities in the impurity filter, so that we can quickly filter the impurities in the water, prevent the impurities from entering the chiller and causing blockage in the pipes of the chiller, and the impurities in the water can be collected and cleaned, which is convenient and quick to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of an energy-saving industrial chiller of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of an energy-saving and anti-blocking component in an energy-saving industrial chiller of the utility model;
[0019] Figure 3 This is an exploded view of an energy-saving and anti-blocking component in an energy-saving industrial chiller of the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of a protective housing for a condenser pipe in an energy-saving industrial chiller of the utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of an anti-blocking component in an energy-saving industrial chiller of the utility model;
[0022] Figure 6 The utility model is a schematic diagram of the internal structure of an energy-saving and anti-blocking component in an energy-saving industrial chiller.
[0023] In the figure: 1. Chiller body; 2. Cooling fan; 3. Base support column; 4. Water inlet pipe; 5. Energy-saving anti-blocking component; 6. Cooling water outlet pipe; 7. Heat dissipation hole; 8. Condenser protective shell; 9. Condenser; 10. Threaded column one; 11. Connecting pipe one; 12. Internal thread; 13. Filter screen; 14. Connecting pipe two; 15. Impurity collection pipe one; 16. Threaded column two; 17. Impurity collection pipe two; 18. Impurity outlet pipe; 19. Impurity filter. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] See also Figure 1-Figure 6 The utility model provides a technical solution: an energy-saving industrial chiller, comprising a chiller body 1, a cooling fan 2 is fixedly connected to the outer surface of the upper end of the chiller body 1, a base support column 3 is fixedly connected to the outer surface of the lower end of the chiller body 1, a water inlet pipe 4 is fixedly connected to the outer surface of one side of the chiller body 1, an energy-saving anti-blocking component 5 is fixedly connected to the outer wall of the water inlet pipe 4, and a cooling water outlet pipe 6 is fixedly connected to the outer surface of one side of the chiller body 1. The overall structure is simple and easy to install and operate.
[0026] In this embodiment, Figure 3 As shown, the energy-saving and anti-blocking component 5 includes a condenser protective shell 8, a condenser 9, a threaded column 10, a connecting pipe 11, an internal thread 12, a filter screen 13, a connecting pipe 14, an impurity collecting pipe 15, a threaded column 16, an impurity collecting pipe 17, an impurity outlet pipe 18, and an impurity filter 19. The condenser protective shell 8 is fixedly installed on the outer wall of the water inlet pipe 4, and the condenser 9 is fixedly connected to the inside of the condenser protective shell 8, and the condenser 9 is connected to the cooling water outlet pipe 6. Through the condenser 9, the water that enters the chiller body 1 and is cooled can flow into the condenser 9 again to preliminarily cool the water at the water inlet pipe.
[0027] In this embodiment, Figure 3 As shown, a threaded column 10 is fixedly connected to the outer surface of one side of the condenser protective shell 8. The threaded column 10 can facilitate the installation of a connecting pipe 11 on the condenser protective shell 8.
[0028] In this embodiment, Figure 3 As shown, a connecting tube 11 is detachably connected to an outer surface of one side of the condenser protective shell 8, and an inner wall of one side of the connecting tube 11 is provided with an internal thread 12. The internal thread 12 can facilitate the removal of the connecting tube 11 from the condenser protective shell 8.
[0029] In this embodiment, Figure 3 As shown, a filter screen 13 is arranged between the condenser protective shell 8 and the connecting pipe 11. The filter screen 13 can prevent impurities in the water from entering the chiller body 1 and clogging the pipes in the chiller body 1.
[0030] In this embodiment, Figure 5As shown, the upper outer wall of connecting tube 11 is fixedly connected with connecting tube 2 14, and connecting tube 11 and connecting tube 2 14 are interconnected. The upper outer surface of connecting tube 2 14 is fixedly connected with impurity collecting tube 15, and the upper outer surface of impurity collecting tube 15 is fixedly connected with threaded column 2 16. By setting threaded column 2 16, we can conveniently connect impurity collecting tube 15 with impurity collecting tube 2 17 together.
[0031] In this embodiment, Figure 6 As shown, the outer surface of the upper end of the impurity collecting tube 15 is detachably connected to the impurity collecting tube 2 17, and the outer surface of the upper end of the impurity collecting tube 2 17 is fixedly connected to the impurity outlet pipe 18. The inner walls of the impurity collecting tube 15 and the impurity collecting tube 2 17 are provided with impurity filters 19. Impurities in the water can be collected and cleaned through the impurity filters 19.
[0032] Working principle:
[0033] When an energy-saving industrial chiller is in use, first, water enters the chiller body 1 through the water inlet pipe, and then passes through the energy-saving anti-blocking component 5. When water enters the chiller body 1 through the water inlet pipe 4, the water passes through the filter screen 13. When impurities in the water cannot pass through the filter screen 13, they will flow back into the connecting pipe 2 14, and then flow into the impurity collecting pipe 1 15 and the impurity collecting pipe 2 17, and pass through the impurity filter 18 to collect the impurities in the impurity filter 18 to prevent the impurities from flowing back into the filter screen 13 again, and the impurity collecting pipe 1 15 and the impurity collecting pipe 2 17 are connected to the impurity filter 18. The second collecting pipe 17 can be disassembled to facilitate us to clean the impurities of the impurity filter 18, so that we can quickly filter the impurities in the water to prevent the impurities from entering the chiller body 1 and causing blockage in the chiller pipes. The impurities in the water can be collected and cleaned, and the cleaning is convenient and quick. The condenser 9 and the condenser protective shell 8 can quickly perform a preliminary cooling effect on the water at the water inlet pipe 4, reduce the consumption entering the evaporator, and reduce the cooling time of water in the evaporator, which plays an energy-saving role.
[0034] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
Claims
1. An energy-saving industrial chiller, comprising a chiller body (1), characterized in that: The upper outer surface of the chiller body (1) is fixedly connected to a cooling fan (2), the lower outer surfaces of the chiller body (1) are fixedly connected to base support columns (3), one side outer surface of the chiller body (1) is fixedly connected to a water inlet pipe (4), the outer wall of the water inlet pipe (4) is fixedly connected to an energy-saving anti-blocking component (5), and one side outer surface of the chiller body (1) is fixedly connected to a cooling water outlet pipe (6).
2. An energy-saving industrial chiller according to claim 1, characterized in that: The energy-saving and anti-blocking component (5) comprises a condenser protective shell (8), a condenser (9), a threaded column (10), a connecting pipe (11), an internal thread (12), a filter screen (13), a connecting pipe (14), an impurity collecting pipe (15), a threaded column (16), an impurity collecting pipe (17), an impurity outlet pipe (18), and an impurity filter (19); the condenser protective shell (8) is fixedly mounted on the outer wall of the water inlet pipe (4); the condenser (9) is fixedly connected to the inside of the condenser protective shell (8); and the condenser (9) is interconnected with the cooling water outlet pipe (6).
3. An energy-saving industrial chiller according to claim 2, characterized in that: A threaded column 1 (10) is fixedly connected to an outer surface of one side of the condenser protection shell (8).
4. The energy-saving industrial chiller according to claim 2, characterized in that: A connecting pipe (11) is detachably connected to an outer surface of one side of the condenser protective shell (8), and an inner wall of one side of the connecting pipe (11) is provided with an internal thread (12).
5. The energy-saving industrial chiller according to claim 2, characterized in that: A filter screen (13) is provided between the condenser protection shell (8) and the connecting pipe 1 (11).
6. An energy-saving industrial chiller according to claim 2, characterized in that: The upper outer wall of the connecting pipe 1 (11) is fixedly connected to the connecting pipe 2 (14), and the connecting pipe 1 (11) and the connecting pipe 2 (14) are interconnected. The upper outer surface of the connecting pipe 2 (14) is fixedly connected to the impurity collecting pipe 1 (15), and the upper outer surface of the impurity collecting pipe 1 (15) is fixedly connected to the threaded column 2 (16).
7. An energy-saving industrial chiller according to claim 2, characterized in that: The outer surface of the upper end of the impurity collecting pipe 1 (15) is detachably connected to the impurity collecting pipe 2 (17), and the outer surface of one upper end of the impurity collecting pipe 2 (17) is fixedly connected to the impurity outlet pipe (18). The inner walls of the impurity collecting pipe 1 (15) and the impurity collecting pipe 2 (17) are provided with impurity filters (19).
8. The energy-saving industrial chiller according to claim 1, characterized in that: A heat dissipation hole (7) is provided on one side of the outer surface of the chiller body (1).