Single-channel double-push-plate tunnel furnace

By setting up a sealing structure and transmission structure at the feed and discharge ends of the tunnel furnace, the mechanical structure is used to achieve sealing the output end of the furnace body, solving the problem of hot air dissipation, improving the insulation effect and the stability of the transmission structure, and reducing the Resource waste and energy consumption.

CN222528292UActive Publication Date: 2025-02-25JIANGXI SHANXU ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421337700.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The feed end and discharge end of the existing tunnel furnace are directly connected to the external environment, causing hot air to dissipate, affecting the insulation effect, causing waste of resources and increasing energy consumption.

Method used

Design a single-channel double-push plate tunnel furnace. By setting a sealing structure and transmission structure on the left and right sides of the furnace body, the mechanical structure of the extruded swing rod and shaft rod can move the baffle downward and convey the conveying parts. Contact to achieve sealing of the furnace body output end.

Benefits of technology

Effectively prevent hot air from dissipating, improve the insulation effect of the furnace body, reduce resource waste and energy consumption, and at the same time, through the meshing structure of gears, tooth plates and screws, avoid rotating looseness and tooth plate tilt, and improve the stability and automation of the transmission structure.

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Abstract

The single-channel double-push-plate tunnel furnace comprises a bottom plate, a furnace body fixedly connected to the top of the bottom plate and a conveying component in transmission connection to the top of the bottom plate, sealing structures located on the top of the conveying component are arranged on the left side and the right side of the furnace body, and transmission structures located on the inner sides of the sealing structures are arranged on the front face of the furnace body. The sealing structure comprises baffles arranged on the left side and the right side of the furnace body, the bottoms of the baffles make contact with the top of the conveying component, supports are fixedly connected to the left side and the right side of the front face of the furnace body, and transmission rods are movably connected to the interiors of the supports through bearings. The other end of the swing rod is used for extruding the shaft rod in the swing process of the swing rod, the shaft rod is extruded and carries the baffle to move downwards, and when the bottom of the baffle makes contact with the surface of the conveying component, the effect of sealing the input and output ends of the furnace body is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel furnaces, in particular to a single-channel double-push-plate tunnel furnace. Background Art

[0002] A tunnel furnace is a tunnel-type mechanical equipment that bakes food through heat conduction, convection, and radiation. It is widely used in food, printing, electronics, electromechanics, automobiles, acrylic molds, instruments, metal products, LED, LCD, touch screens, glass and other industries. It is used for baking, drying, curing, drying and other process. The advantages of tunnel furnaces include wide adaptability, low energy consumption, and high fuel utilization rate. However, there may also be disadvantages such as relatively low production efficiency and high requirements for the external environment. The furnace body of a tunnel furnace is generally long, with a minimum of 6 meters and a length of 60 to 80 meters. The baking chamber is a long and narrow tunnel with a width of generally 80cm to 140cm. There is a continuously operating conveying system in the tunnel. The food moves relative to the electric heating element or direct-burning combustion rod through the conveying chain plate, steel belt or mesh belt, thereby completing the work of uniform baking and conveying.

[0003] However, the feed end and discharge end of the existing tunnel furnace are generally directly connected to the external environment. The internal hot air is easily dissipated into the external environment through the feed end and discharge end during the flow process, which affects the internal insulation effect, causes resource waste and increases energy consumption. Utility Model Content

[0004] 1. Technical problems to be solved by the utility model

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a single-channel double-push plate tunnel furnace, which aims to solve the problem that the feed end and the discharge end of the existing tunnel furnace are generally directly connected to the external environment, and the internal hot air is easily dissipated into the external environment through the feed end and the discharge end during the flow process, resulting in the internal insulation effect being affected, causing resource waste and increased energy consumption.

[0006] 2. Technical solution

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A single-channel double-push-plate tunnel furnace comprises a bottom plate, a furnace body fixedly connected to the top of the bottom plate, and a conveying component transmission-connected to the top of the bottom plate, the left and right sides of the furnace body are both provided with sealing structures located on the top of the conveying component, the front of the furnace body is provided with a transmission structure located inside the sealing structure, the sealing structure comprises baffles arranged on the left and right sides of the furnace body, the bottom of the baffle is in contact with the top of the conveying component, the left and right sides of the front of the furnace body are both fixedly connected with brackets, the interior of the bracket is movably connected with a transmission rod through a bearing, the surface of the transmission rod is fixedly connected with a rotating wheel, the left and right sides of the front of the furnace body are both movably connected with a swing rod through a pin shaft, the outer side of the baffle is fixedly connected with a shaft rod located inside the swing rod, the back of the rotating wheel is fixedly connected with a movable rod located inside the swing rod, and the transmission structure can drive the rotating wheel to rotate.

[0009] As a preferred solution of the utility model, the transmission structure includes a gear fixedly connected to the front end of the transmission rod, the top and bottom of the front side of the furnace body are fixedly connected with vertical plates, the inner side of the vertical plate is movably connected with a screw rod through a bearing, the surface of the screw rod is threadedly connected with a tooth plate, the tooth plate is located on the inner side of the gear, and the gear and the tooth plate are meshed with each other.

[0010] As a preferred solution of the utility model, a guide rod is fixedly connected to the inner side of the vertical plate, the tooth plate is sleeved on the surface of the guide rod, and the guide rod and the tooth plate are slidably connected.

[0011] As a preferred solution of the utility model, an opening is provided on the surface of the tooth plate, and a reinforcing rib is fixedly connected to the inside of the opening, and the reinforcing rib is respectively sleeved on the surface of the screw rod and the guide rod.

[0012] As a preferred solution of the utility model, a transmission motor is fixedly connected to the top of the vertical plate, the top of the screw rod passes through the vertical plate and extends to the top of the vertical plate, and the top of the screw rod is fixedly connected to the output end of the transmission motor.

[0013] As a preferred solution of the utility model, a compression spring is fixedly connected to the top of the tooth plate, the compression spring is sleeved on the surface of the screw, and the side of the compression spring away from the tooth plate is in contact with the surface of the vertical plate.

[0014] As a preferred solution of the utility model, a protective plate is fixedly connected to the front of the furnace body, the protective plate is located at the bottom of the vertical plate, and the side of the protective plate away from the furnace body extends to the front of the transmission structure.

[0015] As a preferred solution of the utility model, the left and right sides of the furnace body are fixedly connected with limit bars, the limit bars are located on the outside of the baffle, the limit bars extend to the outside of the baffle away from the side of the furnace body, and the limit bars and the baffle are slidably connected.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] The utility model squeezes the swing rod to make it swing with the pin shaft as the axis center. During the swinging process of the swing rod, the other end is used to squeeze the shaft rod. The shaft rod is squeezed and carries the baffle plate to move downward. When the bottom of the baffle plate contacts the surface of the conveying component, the input and output ends of the furnace body are sealed. By arranging the gear, the tooth plate and the screw rod, the rotation of the two wheels can be controlled at the same time, and the meshing effect of the tooth plate and the gear is high, which can avoid the phenomenon of rotation looseness. By arranging the guide rod, the tooth plate can be limited to avoid the phenomenon of the tooth plate tilting during the movement. By arranging the opening and the reinforcing ribs, The overall weight of the tooth plate is reduced, the burden on the screw is reduced, and at the same time the structural strength of the tooth plate can be ensured. By setting a transmission motor, the screw can be automatically driven to rotate, thereby improving the automation effect of the transmission structure. By setting a compression spring, the tooth plate can be supported to reduce the impact of vibration on the tooth plate and ensure the stability of thread engagement. By setting a protective plate, the safety of the furnace body can be improved, the contact area between the transmission structure and the external environment can be reduced, and users can be prevented from being injured by the structure during movement. By setting a limit strip, the baffle can be limited to prevent a gap from appearing between the baffle and the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a single-channel double-push plate tunnel furnace of the utility model;

[0020] Figure 2 This is a schematic diagram of the main structure of a single-channel double-push plate tunnel furnace of the utility model;

[0021] Figure 3 It is a partial structural schematic diagram of a single-channel double-push plate tunnel furnace of the utility model;

[0022] Figure 4 It is a rear view schematic diagram of the partial structure of a single-channel double-push plate tunnel furnace of the utility model.

[0023] In the figure: 1. bottom plate; 2. furnace body; 3. conveying component; 4. sealing structure; 5. transmission structure; 6. baffle; 7. bracket; 8. transmission rod; 9. rotating wheel; 10. rocker arm; 11. shaft rod; 12. movable rod; 13. gear; 14. vertical plate; 15. screw rod; 16. tooth plate; 17. guide rod; 18. opening; 19. reinforcing rib; 20. transmission motor; 21. compression spring; 22. protective plate; 23. limit strip. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] Example:

[0026] See also Figure 1-4 The present embodiment provides a single-channel double-push plate tunnel furnace, comprising a bottom plate 1, a furnace body 2 fixedly connected to the top of the bottom plate 1, a conveying component 3 drivingly connected to the top of the bottom plate 1, a sealing structure 4 located on the top of the conveying component 3 is arranged on the left and right sides of the furnace body 2, a transmission structure 5 located inside the sealing structure 4 is arranged on the front of the furnace body 2, the sealing structure 4 comprises baffles 6 arranged on the left and right sides of the furnace body 2, the bottom of the baffle 6 contacts with the top of the conveying component 3, a bracket 7 is fixedly connected to the left and right sides of the front of the furnace body 2, a transmission rod 8 is movably connected to the inside of the bracket 7 through a bearing, and the surface of the transmission rod 8 A rotating wheel 9 is fixedly connected to the front surface, and a rocker 10 is movably connected to the left and right sides of the front surface of the furnace body 2 through a pin shaft. The outer side of the baffle 6 is fixedly connected to a shaft 11 located inside the rocker 10, and the back side of the rotating wheel 9 is fixedly connected to a movable rod 12 located inside the rocker 10. The transmission structure 5 can drive the rotating wheel 9 to rotate, and the rocker 10 is squeezed to make it swing around the pin shaft as the axis. During the swinging process of the rocker 10, the shaft 11 is squeezed by the other end. The shaft 11 is squeezed and carries the baffle 6 downward. When the bottom of the baffle 6 contacts the surface of the conveying component 3, the input and output ends of the furnace body 2 are sealed.

[0027] In this embodiment, if Figure 3 As shown, the transmission structure 5 includes a gear 13 fixedly connected to the front end of the transmission rod 8, and the top and bottom of the front side of the furnace body 2 are fixedly connected with a vertical plate 14. The inner side of the vertical plate 14 is movably connected with a screw 15 through a bearing, and the surface of the screw 15 is threadedly connected with a toothed plate 16. The toothed plate 16 is located on the inner side of the gear 13, and the gear 13 and the toothed plate 16 are meshed with each other. By arranging the gear 13, the toothed plate 16 and the screw 15, the rotation of the two wheels 9 can be controlled at the same time, and the meshing effect of the toothed plate 16 and the gear 13 is high, which can avoid the phenomenon of rotation looseness.

[0028] In this embodiment, if Figure 3 As shown, a guide rod 17 is fixedly connected to the inner side of the vertical plate 14, and the tooth plate 16 is sleeved on the surface of the guide rod 17. The guide rod 17 and the tooth plate 16 are slidably connected. By setting the guide rod 17, the tooth plate 16 can be limited to avoid the tooth plate 16 from tilting during the movement.

[0029] In this embodiment, if Figure 3 As shown, an opening 18 is provided on the surface of the tooth plate 16, and a reinforcing rib 19 is fixedly connected to the inside of the opening 18. The reinforcing rib 19 is respectively sleeved on the surface of the screw rod 15 and the guide rod 17. By providing the opening 18 and the reinforcing rib 19, the overall weight of the tooth plate 16 can be reduced, the burden on the screw rod 15 can be reduced, and the structural strength of the tooth plate 16 can be ensured.

[0030] In this embodiment, if Figure 3 As shown, a transmission motor 20 is fixedly connected to the top of the vertical plate 14, and the top of the screw rod 15 passes through the vertical plate 14 and extends to the top of the vertical plate 14. The top of the screw rod 15 is fixedly connected to the output end of the transmission motor 20. By setting the transmission motor 20, the screw rod 15 can be automatically driven to rotate, thereby improving the automation effect of the transmission structure 5.

[0031] In this embodiment, if Figure 3 As shown, a compression spring 21 is fixedly connected to the top of the tooth plate 16, and the compression spring 21 is sleeved on the surface of the screw 15. The side of the compression spring 21 away from the tooth plate 16 is in contact with the surface of the vertical plate 14. By setting the compression spring 21, the tooth plate 16 can be supported, the impact of vibration on the tooth plate 16 can be reduced, and the stability of the threaded engagement can be ensured.

[0032] In this embodiment, if Figure 1 As shown, a protective plate 22 is fixedly connected to the front of the furnace body 2, and the protective plate 22 is located at the bottom of the vertical plate 14. The protective plate 22 extends from the side away from the furnace body 2 to the front of the transmission structure 5. By setting the protective plate 22, the safety of the furnace body 2 can be improved, and the contact area between the transmission structure 5 and the external environment can be reduced, thereby preventing users from being injured by the structure during movement.

[0033] In this embodiment, if Figure 2 As shown, the left and right sides of the furnace body 2 are fixedly connected with limit strips 23, the limit strips 23 are located on the outside of the baffle 6, the limit strips 23 extend from the side away from the furnace body 2 to the outside of the baffle 6, the limit strips 23 and the baffle 6 are slidably connected, and by setting the limit strips 23, the baffle 6 can be limited to prevent a gap from appearing between the baffle 6 and the furnace body 2.

[0034] Working principle: When the single-channel double-push plate tunnel furnace is in use, the material is transported to the interior of the furnace body 2 through the conveying component 3 for heating and drying. When the material enters the interior of the furnace body 2, the transmission motor 20 drives the screw 15 to rotate, and the screw 15 uses the thread to push the tooth plate 16 downward. During the movement of the tooth plate 16, the two gears 13 are simultaneously driven to rotate. The gear 13 uses the transmission rod 8 to drive the rotating wheel 9 to rotate, and the rotating wheel 9 drives the movable rod 12 to slide inside the rocker 10. The rocker 10 is squeezed and swings with the pin shaft as the axis. During the swinging process of the rocker 10, the other end is used to squeeze the shaft 11. The shaft 11 is squeezed and carries the baffle 6 to move downward through the guidance of the limit strip 23. When the bottom of the baffle 6 contacts the surface of the conveying component 3, the input and output ends of the furnace body 2 are sealed.

[0035] All technical features in this embodiment can be freely combined according to actual needs.

[0036] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A single-channel double-push plate tunnel furnace, comprising a bottom plate (1), a furnace body (2) fixedly connected to the top of the bottom plate (1), and a conveying component (3) drivingly connected to the top of the bottom plate (1), characterized in that: The left and right sides of the furnace body (2) are both provided with sealing structures (4) located at the top of the conveying component (3); the front side of the furnace body (2) is provided with a transmission structure (5) located inside the sealing structure (4); the sealing structure (4) comprises baffles (6) arranged on the left and right sides of the furnace body (2); the bottom of the baffles (6) contacts the top of the conveying component (3); the left and right sides of the front side of the furnace body (2) are both fixedly connected with brackets (7); the interior of the bracket (7) is movably connected with a transmission rod (8) via a bearing; the surface of the transmission rod (8) is fixedly connected with a rotating wheel (9); the left and right sides of the front side of the furnace body (2) are both movably connected with a swing rod (10) via a pin shaft; the outer side of the baffle (6) is fixedly connected with a shaft rod (11) located inside the swing rod (10); the back side of the rotating wheel (9) is fixedly connected with a movable rod (12) located inside the swing rod (10); and the transmission structure (5) can drive the rotating wheel (9) to rotate.

2. A single-channel double-push plate tunnel furnace according to claim 1, characterized in that: The transmission structure (5) comprises a gear (13) fixedly connected to the front end of the transmission rod (8); the top and bottom of the front face of the furnace body (2) are fixedly connected to a vertical plate (14); the inner side of the vertical plate (14) is movably connected to a screw rod (15) via a bearing; the surface of the screw rod (15) is threadedly connected to a tooth plate (16); the tooth plate (16) is located on the inner side of the gear (13); and the gear (13) and the tooth plate (16) are meshed with each other.

3. A single-channel double-push plate tunnel furnace according to claim 2, characterized in that: A guide rod (17) is fixedly connected to the inner side of the vertical plate (14), the tooth plate (16) is sleeved on the surface of the guide rod (17), and the guide rod (17) and the tooth plate (16) are slidably connected.

4. The single-channel double-push plate tunnel furnace according to claim 2, characterized in that: The surface of the tooth plate (16) is provided with an opening (18), the interior of the opening (18) is fixedly connected with a reinforcing rib (19), and the reinforcing rib (19) is respectively sleeved on the surface of the screw rod (15) and the guide rod (17).

5. The single-channel double-push plate tunnel furnace according to claim 2, characterized in that: The top of the vertical plate (14) is fixedly connected to a transmission motor (20), the top of the screw rod (15) passes through the vertical plate (14) and extends to the top of the vertical plate (14), and the top of the screw rod (15) is fixedly connected to the output end of the transmission motor (20).

6. The single-channel double-push plate tunnel furnace according to claim 2, characterized in that: A compression spring (21) is fixedly connected to the top of the tooth plate (16), and the compression spring (21) is sleeved on the surface of the screw rod (15). The side of the compression spring (21) away from the tooth plate (16) contacts the surface of the vertical plate (14).

7. The single-channel double-push plate tunnel furnace according to claim 2, characterized in that: A protective plate (22) is fixedly connected to the front of the furnace body (2), the protective plate (22) is located at the bottom of the vertical plate (14), and the protective plate (22) extends from a side away from the furnace body (2) to the front of the transmission structure (5).

8. The single-channel double-push plate tunnel furnace according to claim 1, characterized in that: The left and right sides of the furnace body (2) are both fixedly connected to a limit strip (23), the limit strip (23) is located outside the baffle (6), the limit strip (23) extends from the side of the furnace body (2) to the outside of the baffle (6), and the limit strip (23) and the baffle (6) are slidably connected.