Shell assembly automatic detection device
By designing the automatic detection device for the housing assembly, the positioning jacking assembly, X-axis moving module, Y-axis moving module and range measurement mechanism are used to solve the problem of low manual detection efficiency and difficult to guarantee credibility, and the housing is realized High precision, fast and automatic detection, suitable for shells of different sizes.
Patent Information
- Application Number
- CN202421381144.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The prior art relies on manual inspection of appearance dimensions during the shell assembly and production process, which is inefficient and has difficulty in ensuring the credibility of results, which cannot meet the immediate inspection requirements for shell production and assembly, affecting accuracy and efficiency.
Design an automatic detection device for assembling housing, including positioning jacking assembly, X-axis moving module, Y-axis moving module and range-finding mechanism, and realize automatic fixed-point detection of the housing through encoder and range-finding mechanism, and adopt automation Loading and unloading reduces manual operation.
It realizes high-precision and rapid detection of the shell, reduces the detection cost, and realizes fully automated detection, which is suitable for the detection of shells of different sizes.
Smart Images

Figure CN222528558U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of positioning detection equipment, in particular to an automatic detection device for shell assembly. Background Art
[0002] With the development of modern industry, the types and demand for mechanical and electronic equipment have increased year by year, and the phenomenon of personalized customization of the appearance of equipment has become more and more obvious. In order to meet market demand, it is necessary to produce and assemble the equipment shell with high precision and quickly.
[0003] However, at present, in the shell assembly production process, its appearance size detection is still carried out by manual inspection, which has low detection efficiency and difficult to ensure the credibility of the detection results. It cannot meet the real-time detection requirements of shell production and assembly, and seriously affects the accuracy and efficiency of shell assembly production.
[0004] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solution of the utility model and facilitating the understanding of those skilled in the art. It cannot be considered that the above contents are well known to those skilled in the art simply because they are explained in the background technology of the utility model. Utility Model Content
[0005] In order to overcome the above-mentioned deficiencies in the prior art, the utility model aims to provide an automatic detection device for housing assembly.
[0006] In order to achieve the above-mentioned purpose and other related purposes, the technical solution provided by the utility model is: a shell assembly automatic detection device, which is used to automatically detect the appearance size of the shell after assembly, including a positioning jacking component, an X-axis moving module arranged on one side of the positioning jacking component, a Y-axis moving module movably arranged on the X-axis moving module, and a distance measuring mechanism, wherein:
[0007] The positioning and lifting assembly includes a positioning frame, a lifting motor is installed at the bottom of the positioning frame, a lifting platform is connected to the top output end of the lifting motor, and the lifting platform and the positioning frame are slidably connected in the vertical direction; a blocking mechanism for limiting the shell and the feed carrier is installed on the side of the positioning frame, and a positioning detection mechanism for detecting whether the shell and the feed carrier are in place is provided on the blocking mechanism;
[0008] The X-axis moving module is provided with an X-axis moving block that can move along the X-axis and an X-axis encoder for detecting the position of the X-axis moving block;
[0009] The Y-axis moving module is provided with a Y-axis moving block that can move along the Y-axis and a Y-axis encoder for detecting the position of the Y-axis moving block;
[0010] The distance measuring mechanism is located above the lifting platform, and the rear end of the distance measuring mechanism is connected to the Y-axis moving block for rapid detection of the shell.
[0011] The preferred technical solution is: a positioning pin for positioning and locking the shell and the feed carrier is provided on the top of the lifting platform.
[0012] The preferred technical solution is: a lifting limit slot-type photoelectric device is provided on the positioning frame, and a lifting limit sensor piece corresponding to the lifting limit slot-type photoelectric device is provided on the lifting platform.
[0013] The preferred technical solution is that the lifting platform is slidably connected to the positioning frame through a vertically arranged linear slide rail.
[0014] The preferred technical solution is: the X-axis moving module includes an X-axis moving mounting frame, and the X-axis moving block is driven by a motor and a screw rod to be slidably connected with the X-axis moving mounting frame along the X-axis direction.
[0015] The preferred technical solution is: an X-axis limit sensor piece is provided on the X-axis moving block, and an X-axis limit slot-type photoelectric corresponding to the X-axis limit sensor piece is provided on the X-axis moving mounting frame.
[0016] The preferred technical solution is: the Y-axis moving module includes a Y-axis moving mounting frame, the front end of the Y-axis moving mounting frame is connected to the X-axis moving block, and the Y-axis moving block is driven by a motor and a screw rod to slide along the Y-axis direction with the Y-axis moving mounting frame.
[0017] The preferred technical solution is: a rail support mechanism is provided at the rear end of the Y-axis movable mounting frame, and the upper end of the rail support mechanism is slidably connected to the rear end of the Y-axis movable mounting frame along the X-axis direction.
[0018] The preferred technical solution is: the distance measuring mechanism is a laser rangefinder.
[0019] Due to the application of the above technical solution, the automatic detection device for shell assembly provided by the utility model has the following advantages over the prior art:
[0020] (1) Encoders are set in the X-axis and Y-axis directions to cooperate with the distance measuring mechanism to perform fixed-point detection on the casing with high detection accuracy and fast speed;
[0021] (2) A positioning and lifting assembly with a positioning and detection mechanism is used to transport the machine casing and the feed carrier to the detection position, automatically loading and unloading materials, eliminating the need for manual work, reducing costs, and achieving fully automated detection.
[0022] (3) The displacement module has a large controllable range of stroke and is compatible with the detection of shells of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1This is a schematic diagram of the structure of an automatic detection device for shell assembly according to the utility model;
[0024] Figure 2 for Figure 1 A local enlarged schematic diagram of the middle A;
[0025] Figure 3 for Figure 1 A local enlarged schematic diagram of point B in the middle.
[0026] In the above drawings, 1. positioning and lifting assembly; 11. positioning frame; 11a. lifting and lowering limit slot-type photoelectric; 12. lifting motor; 13. lifting platform; 13a. positioning pin; 13b. lifting and lowering limit sensor sheet; 13c. linear slide rail; 14. blocking mechanism; 15. positioning detection mechanism; 2. X-axis moving module; 21. X-axis moving block; 21a. X-axis limit sensor sheet; 22. X-axis encoder; 23. X-axis moving mounting frame; 23a. X-axis limit slot-type photoelectric; 3. Y-axis moving module; 31. Y-axis moving block; 32. Y-axis encoder; 33. Y-axis moving mounting frame; 34. rail support mechanism; 4. distance measuring mechanism. DETAILED DESCRIPTION
[0027] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0028] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0029] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be an electrical connection, it can be a direct connection, it can be indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Example:
[0031] like Figure 1 As shown, the utility model discloses an automatic detection device for shell assembly, including a positioning and lifting assembly 1, an X-axis moving module 2, a Y-axis moving module 3 and a distance measuring mechanism 4; the main components of the utility model are described in detail below:
[0032] like Figure 1 As shown, the positioning and lifting assembly 1 includes a positioning frame 11, a lifting motor 12 is provided at the bottom of the positioning frame 11, the top output end of the lifting motor 12 is connected to a lifting platform 13, a positioning pin 13a is provided on the top of the lifting platform 13 for positioning and locking the shell and the feed carrier, and the lifting platform 13 is slidably connected to the positioning frame 11 through a vertically arranged linear slide rail 13c; a blocking mechanism 14 is provided on the side of the positioning frame 11, and a positioning detection mechanism 15 is provided on the blocking mechanism 14 for positioning and locking the shell and the feed carrier.
[0033] like Figure 1 and Figure 2 As shown, the positioning frame 11 is provided with a lifting limit slot-type photoelectric 11a, and the lifting platform 13 is provided with a lifting limit sensor piece 13b corresponding to the lifting limit slot-type photoelectric 11a. The lifting limit slot-type photoelectric 11a cooperates with the lifting limit sensor piece 13b to limit the lifting stroke of the lifting platform 13 to avoid interference with other components.
[0034] like Figure 1 As shown, the X-axis moving module 2 includes an X-axis moving block 21, an X-axis encoder 22 and an X-axis moving mounting frame 23, wherein: the X-axis moving mounting frame 23 is arranged on one side of the positioning and lifting assembly 1, and the X-axis moving block 21 is slidably connected to the X-axis moving mounting frame 23 along the X-axis direction through a motor and a screw drive; the X-axis encoder 22 is arranged at one end of the X-axis moving mounting frame 23 for detecting the position of the X-axis moving block 21.
[0035] like Figure 1 and Figure 3As shown, an X-axis limit sensor piece 21a is provided on the X-axis moving block 21, and an X-axis limit slot-type photoelectric 23a corresponding to the X-axis limit sensor piece 21a is provided on the X-axis moving mounting frame 23. The horizontal moving stroke of the X-axis moving block 21 is limited by the cooperation of the X-axis limit sensor piece 21a and the X-axis limit slot-type photoelectric 23a to avoid interference with other components.
[0036] like Figure 1 As shown, the Y-axis moving module 3 includes a Y-axis moving block 31, a Y-axis encoder 32, a Y-axis moving mounting frame 33 and a support rail mechanism 34, wherein the front end of the Y-axis moving mounting frame 33 is connected to the X-axis moving block 21; the Y-axis moving block 31 is slidably connected to the Y-axis moving mounting frame 33 along the Y-axis direction through a motor and a screw drive; the Y-axis encoder 32 is arranged at one end of the Y-axis moving mounting frame 33 for detecting the position of the Y-axis moving block 31; the support rail mechanism 34 is arranged at the rear end of the Y-axis moving mounting frame 33, and its upper end is slidably connected to the rear end of the Y-axis moving mounting frame 33 along the X-axis direction.
[0037] like Figure 1 As shown, the distance measuring mechanism 4 is a laser distance meter, which is located above the lifting platform 13 , and the rear end of the distance measuring mechanism 4 is connected to the Y-axis moving block 31 .
[0038] refer to Figure 1 , Figure 2 and Figure 3 As shown, the principle of the utility model is as follows: when the shell and the feed carrier arrive at the positioning and lifting assembly 1, the blocking mechanism 14 stops the shell and the feed carrier; after the positioning detection mechanism 15 detects that the shell and the feed carrier have arrived at the predetermined position, it controls the lifting motor 12 to drive the lifting platform 13 to lift the shell and the feed carrier upward. During this process, the positioning pin 13a cooperates with the positioning groove on the feed carrier to ensure that the shell and the feed carrier are accurately positioned with the upper end surface of the lifting platform 13. When the shell and the feed carrier are lifted to the detection position, the lifting platform 13 stops moving, and the distance measuring mechanism 4 performs positioning movement through the X-axis moving module 2 and the Y-axis moving module 3 to detect the specified position of the shell. According to the detection results and the data feedback of the X-axis encoder 22 and the Y-axis encoder 32, the program determines whether the assembly of the shell is qualified.
[0039] In summary, the utility model discloses an automatic detection device for shell assembly, which realizes automatic loading and unloading detection of shells. The detection device can quickly detect shells of different shapes and sizes with fast detection speed and high accuracy.
[0040] The above embodiments provided by the present invention are only intended to illustrate the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. A housing assembly automatic detection device, used for automatically detecting the appearance dimensions of a housing after assembly, characterized in that: It comprises a positioning and lifting component (1), an X-axis moving module (2) arranged on one side of the positioning and lifting component (1), a Y-axis moving module (3) movably arranged on the X-axis moving module (2), and a distance measuring mechanism (4), wherein: The positioning and lifting assembly (1) comprises a positioning frame (11), a lifting motor (12) is provided at the bottom of the positioning frame (11), a lifting platform (13) is connected to the top output end of the lifting motor (12), and the lifting platform (13) is slidably connected to the positioning frame (11) along the vertical direction; a blocking mechanism (14) is provided on the side of the positioning frame (11), and a positioning detection mechanism (15) is provided on the blocking mechanism (14); The X-axis moving module (2) is provided with an X-axis moving block (21) that can move along the X-axis and an X-axis encoder (22) for detecting the position of the X-axis moving block (21); The Y-axis moving module (3) is provided with a Y-axis moving block (31) that can move along the Y-axis and a Y-axis encoder (32) for detecting the position of the Y-axis moving block (31); The distance measuring mechanism (4) is located above the lifting platform (13), and the rear end of the distance measuring mechanism (4) is connected to the Y-axis moving block (31).
2. The automatic detection device for housing assembly according to claim 1, characterized in that: A positioning pin (13a) for positioning and locking the shell and the feeding carrier is provided on the top of the lifting platform (13).
3. The automatic detection device for housing assembly according to claim 1, characterized in that: The positioning frame (11) is provided with a lifting limit slot-shaped photoelectric device (11a), and the lifting platform (13) is provided with a lifting limit sensor piece (13b) corresponding to the lifting limit slot-shaped photoelectric device (11a).
4. The automatic detection device for housing assembly according to claim 1, characterized in that: The lifting platform (13) is slidably connected to the positioning frame (11) via a vertically arranged linear slide rail (13c).
5. The automatic detection device for housing assembly according to claim 1, characterized in that: The X-axis moving module (2) comprises an X-axis moving mounting frame (23), and the X-axis moving block (21) is driven by a motor in cooperation with a lead screw to be slidably connected to the X-axis moving mounting frame (23) along the X-axis direction.
6. The automatic detection device for housing assembly according to claim 5, characterized in that: An X-axis limit sensor sheet (21a) is provided on the X-axis moving block (21), and an X-axis limit slot-shaped photoelectric device (23a) corresponding to the X-axis limit sensor sheet (21a) is provided on the X-axis moving mounting frame (23).
7. The automatic detection device for housing assembly according to claim 1, characterized in that: The Y-axis moving module (3) comprises a Y-axis moving mounting frame (33), the front end of the Y-axis moving mounting frame (33) is connected to the X-axis moving block (21), and the Y-axis moving block (31) is driven by a motor in cooperation with a lead screw to be slidably connected to the Y-axis moving mounting frame (33) along the Y-axis direction.
8. The automatic detection device for housing assembly according to claim 7, characterized in that: A rail support mechanism (34) is provided at the rear end of the Y-axis movable mounting frame (33), and the upper end of the rail support mechanism (34) is slidably connected to the rear end of the Y-axis movable mounting frame (33) along the X-axis direction.
9. The automatic detection device for housing assembly according to claim 1, characterized in that: The distance measuring mechanism (4) is a laser distance measuring device.