Bending-resistant electronic wire harness
By adopting a combined design of support components and multi-layer protective layers in the electronic wiring harness, the problem of damage caused by excessive bending during compression in the prior art is solved, and a higher bending resistance and protection effect are achieved .
Patent Information
- Application Number
- CN202421295971.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When existing bending-resistant electronic wiring harnesses are under excessive pressure, the lack of support will lead to excessive bending and damage.
Using support components, including U-shaped seat, connecting rod and center plate, provides support to the main body of the wiring harness by wrapping the shielding layer and installing the flame retardant layer, waterproof layer and hard wear-resistant layer, combined with the fixing method of snap and glue layer. and fixed.
It effectively avoids bending and damage caused by external forces during transportation of the wiring harness body, providing better protection and fixing effects.
Smart Images

Figure CN222530045U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic wire harnesses, in particular to a bending-resistant electronic wire harness. Background Art
[0002] In the prior art, electronic wiring harnesses, as an electronic component used to transmit signals between transmission devices, are generally composed of multiple layers of materials, specifically including a core wire body, a waterproof layer, a wear-resistant layer and other structures. When the electronic wiring harness is long, it is usually necessary to wind it into multiple turns and bundle it with binding tape. However, this also indirectly leads to the electronic wiring harness being easily bent and damaged when subjected to external forces during transportation. Therefore, optimization and improvement are needed in this regard.
[0003] After searching, the Chinese patent application number 202221299652.6 discloses a bending-resistant electronic wire harness, including an electronic wire harness body, the surface of the electronic wire harness body is provided with a protective cover, the protective cover includes a corrosion-resistant layer, the surface of the corrosion-resistant layer is fixedly connected with an electromagnetic shielding layer, the surface of the electromagnetic shielding layer is fixedly connected with a bending-resistant layer, the surface of the bending-resistant layer is fixedly connected with an anti-bending layer, the surface of the anti-bending layer is fixedly connected with a functional layer, the functional layer includes a waterproof layer, and the surface of the waterproof layer is fixedly connected with a flame-retardant layer.
[0004] The bending-resistant electronic wire harness in the above-mentioned patent has the following shortcomings: the setting of the anti-cracking layer and the wear-resistant layer can only improve the bending resistance of the electronic wire harness to a certain extent. When the pressure on the electronic wire harness is too large, there is no corresponding supporting part to support the electronic wire harness, resulting in excessive bending of the electronic wire harness and damage. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a bending-resistant electronic wire harness.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A bending-resistant electronic wire harness, comprising a wire harness body supported by a supporting assembly, the wire harness body comprising a core wire and a shielding layer, the shielding layer being installed on the outer surface of the core wire by wrapping, and a flame retardant layer being fixed on the outer surface of the shielding layer, a waterproof layer being installed on the outer wall of the flame retardant layer by sleeve connection, and the outer surface of the waterproof layer being wrapped with a hard wear-resistant layer;
[0008] The support assembly comprises a U-shaped seat, a connecting rod and a center plate, the connecting rod is integrally formed on the outer wall of the center plate, and the U-shaped seat is welded to one end of the connecting rod away from the center plate.
[0009] As a further solution of the utility model: the wiring harness body also includes a male end connector and a female end connector, and the male end connector and the female end connector are respectively installed at both ends of the core wire by insertion.
[0010] As a further solution of the utility model: a fixing component is installed on the outer wall of the wiring harness body, and the fixing component includes buckle 1 and buckle 2, a slide plate is integrally formed at one end of buckle 2, and a slide groove matching the outer diameter of the slide plate is provided at the bottom of buckle 1.
[0011] As a further solution of the utility model: a one-way buckle is integrally formed on the outer wall of one side of the buckle one, and a one-way rack is integrally formed on the outer wall of one side of the buckle two.
[0012] As a further solution of the utility model: the outer walls of one side of the buckle 1 and the buckle 2 are both bonded with a glue layer, and the surface of the glue layer is pasted with adhesive paper.
[0013] As a further solution of the utility model: the buckle 1 and the buckle 2 are used in coordination with each other.
[0014] As a further solution of the utility model, the one-way rack and the one-way buckle are used in combination.
[0015] Compared with the prior art, the utility model provides a bending-resistant electronic wiring harness, which has the following beneficial effects:
[0016] The U-shaped seat can support the main body of the wire harness from the inside to the outside after the main body of the wire harness is wound into a roll, thereby preventing the main body of the wire harness from bending during transportation and providing a protective effect.
[0017] By providing a one-way rack and a one-way buckle, the relative distance between buckle one and buckle two can be adjusted, so that the wire harness body can be clamped by buckle one and buckle two to prevent the wire harness body from exploding after winding.
[0018] The adhesive layer can be used to stick the first buckle and the second buckle to the outer shell of the transmission device, so as to assist in fixing the wire harness body when the wire harness body is long.
[0019] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a bending-resistant electronic wiring harness proposed by the utility model;
[0021] Figure 2 This is a schematic diagram of the installation structure of a support component of a bending-resistant electronic wiring harness proposed by the utility model;
[0022] Figure 3 This is a schematic diagram of the main structure of a bending-resistant electronic wiring harness proposed by the utility model;
[0023] Figure 4 This is a schematic diagram of the overall structure of a fixing component of a bending-resistant electronic wiring harness proposed by the utility model;
[0024] Figure 5 The utility model is a schematic diagram of the exploded structure of a fixing component of a bending-resistant electronic wiring harness.
[0025] In the figure: 1-hard wear-resistant layer, 2-male end connector, 3-female end connector, 4-U-shaped seat, 5-buckle one, 6-connecting rod, 7-center plate, 8-flame retardant layer, 9-core wire, 10-shielding layer, 11-waterproof layer, 12-slide plate, 13-adhesive paper, 14-one-way rack, 15-buckle two, 16-adhesive layer, 17-one-way buckle. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention. Example 1
[0028] A bending-resistant electronic wiring harness, in order to improve the bending-resistant effect, such as Figure 1-5 As shown, it includes a wiring harness body supported by a supporting assembly, the wiring harness body includes a core wire 9 and a shielding layer 10, the shielding layer 10 is installed on the outer surface of the core wire 9 by wrapping, and a flame retardant layer 8 is fixed on the outer surface of the shielding layer 10, and a waterproof layer 11 is installed on the outer wall of the flame retardant layer 8 by sleeve connection, and the outer surface of the waterproof layer 11 is wrapped with a hard wear-resistant layer 1;
[0029] The support assembly includes a U-shaped seat 4, a connecting rod 6 and a center plate 7, wherein the connecting rod 6 is integrally formed on the outer wall of the center plate 7, and the U-shaped seat 4 is welded to one end of the connecting rod 6 away from the center plate 7;
[0030] Wrapping the shielding layer 10 on the core wire 9 can reduce the interference of external signals on the core wire 9. The flame retardant layer 8 and the waterproof layer 11 effectively improve the fire resistance and waterproofness of the core wire 9. The hard wear-resistant layer 1 has the characteristics of wear resistance and high hardness, which can improve the bending resistance of the wire harness body to a certain extent. When the length of the wire harness body is long, it is connected according to Figure 1 The wire harness is bundled in a spiral manner, and during the bundling process, the wire harness body is spirally wound around the inner surface of the U-shaped seat 4, so that the U-shaped seat 4 and the connecting rod 6 support the wire harness. When the wire harness body is subjected to a large external force during transportation and movement, the support component prevents the wire harness body from being deformed too much and causing damage.
[0031] Furthermore, the wiring harness body also includes a male end connector 2 and a female end connector 3, and the male end connector 2 and the female end connector 3 are respectively installed at both ends of the core wire 9 by insertion;
[0032] When in use, the male connector 2 and the female connector 3 are respectively installed on two sets of transmission equipment to achieve signal transmission.
[0033] Working principle: After the wiring harness body is assembled, it is wrapped around the inner walls of multiple sets of U-shaped seats 4, so that the U-shaped seats 4 and connecting rods 6 can support the wiring harness body. When the wiring harness body needs to be transported, the support assembly can effectively prevent the wiring harness body from bending, which can cause damage to the wiring harness body. Example 2
[0034] A bending-resistant electronic wiring harness, such as Figure 1-5 As shown, in order to facilitate the fixation of the wiring harness body; this embodiment makes the following supplements on the basis of embodiment 1: the outer wall of the wiring harness body is installed with a fixing component, and the fixing component includes a buckle 1 5 and a buckle 2 15, and a slide plate 12 is integrally formed at one end of the buckle 2 15, and a slide groove adapted to the outer diameter of the slide plate 12 is opened at the bottom of the buckle 1 5;
[0035] Buckle 1 5 and buckle 2 15 are used together. The size of the gap between buckle 1 5 and buckle 2 15 can be adjusted by using the slide plate 12 and the slide groove at the bottom of buckle 1 5, so that it can be adaptively adjusted according to the number of circles of the wiring harness body. Buckle 1 5 and buckle 2 15 are clamped outside the wiring harness body to prevent the wiring harness body from exploding during transportation.
[0036] Furthermore, a one-way buckle 17 is integrally formed on the outer wall of one side of the buckle 1 5, and a one-way rack 14 is integrally formed on the outer wall of one side of the buckle 2 15, and the one-way rack 14 and the one-way buckle 17 are used in conjunction with each other;
[0037] In order to effectively avoid the relative stability between the slide plate 12 and the slide groove, when the wiring harness body is bundled, the buckle 1 5 and the buckle 2 15 are relatively slid between the slide plate 12 and the slide groove, so that the inner wall of the buckle 1 5 and the inner wall of the buckle 2 15 are fitted with the outside of the wiring harness body, and the one-way rack 14 is slid along the one-way buckle 17. By utilizing the characteristic that the one-way rack 14 can only move in one direction along the one-way buckle 17, the buckle 1 5 and the buckle 2 15 are clamped around the wiring harness body to ensure the relative stability of the buckle 1 5 and the buckle 2 15.
[0038] Furthermore, the outer wall of one side of the buckle 1 5 and the buckle 2 15 is bonded with a glue layer 16, and the surface of the glue layer 16 is pasted with adhesive paper 13;
[0039] When the harness body needs to be fixed to the housing of the transmission device, after the adhesive paper 13 is torn off, the buckle 1 5 and the buckle 2 15 can be pasted to the housing of the transmission device using the adhesive layer 16, so as to assist in fixing the harness body when it is long.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A bending-resistant electronic wire harness, comprising a wire harness body supported by a supporting assembly, characterized in that: The wiring harness body comprises a core wire (9) and a shielding layer (10); the shielding layer (10) is installed on the outer surface of the core wire (9) by wrapping, and a flame retardant layer (8) is fixed on the outer surface of the shielding layer (10); a waterproof layer (11) is installed on the outer wall of the flame retardant layer (8) by sleeve connection, and the outer surface of the waterproof layer (11) is wrapped with a hard wear-resistant layer (1); The support assembly comprises a U-shaped seat (4), a connecting rod (6) and a center plate (7); the connecting rod (6) is integrally formed on the outer wall of the center plate (7), and the U-shaped seat (4) is welded to an end of the connecting rod (6) away from the center plate (7).
2. The bending-resistant electronic wire harness according to claim 1, characterized in that: The wiring harness body also includes a male end connector (2) and a female end connector (3), and the male end connector (2) and the female end connector (3) are respectively installed at two ends of the core wire (9) by means of insertion.
3. The bending-resistant electronic wire harness according to claim 2, characterized in that: A fixing assembly is installed on the outer wall of the wiring harness body, and the fixing assembly comprises a first buckle (5) and a second buckle (15), one end of the second buckle (15) is integrally formed with a slide plate (12), and the bottom of the first buckle (5) is provided with a slide groove adapted to the outer diameter of the slide plate (12).
4. The bending-resistant electronic wire harness according to claim 3, characterized in that: A one-way buckle (17) is integrally formed on the outer wall of one side of the buckle one (5), and a one-way rack (14) is integrally formed on the outer wall of one side of the buckle two (15).
5. The bending-resistant electronic wire harness according to claim 4, characterized in that: The outer walls of one side of the buckle 1 (5) and the buckle 2 (15) are both bonded with an adhesive layer (16), and an adhesive paper (13) is pasted on the surface of the adhesive layer (16).
6. The bending-resistant electronic wire harness according to claim 5, characterized in that: The buckle 1 (5) and the buckle 2 (15) are used in conjunction with each other.
7. The bending-resistant electronic wire harness according to claim 6, characterized in that: The one-way rack (14) and the one-way buckle (17) are used in conjunction with each other.
Citation Information
Patent Citations
Bending-resistant electronic wire harness
CN218038604U