Miniature transformer convenient to assemble

By designing a micro transformer that is easy to assemble, using a combined structure of the base plate and U-shaped plate and a quick installation method of spring movable columns, the existing micro transformer assembly is solved and the problems of easy equipment is easily damaged, achieving efficient assembly and stable operation.

CN222530144UActive Publication Date: 2025-02-25ZHONGSHAN SHUMING ELECTRIC APPLIANCE IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420334590.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-02-25
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The assembly process of existing micro transformers is complicated, requires a lot of tools and time, is inefficient, and is prone to damage to equipment due to vibration and other forces during daily operation.

Method used

A micro transformer that is easy to assemble is designed, adopting a combined structure of bottom plate and U-shaped plate, which can be quickly installed and disassembled through springs and movable columns, and is limited to fixing through L-shaped movable brackets and threaded rods to avoid vibration damage to the equipment.

Benefits of technology

It greatly shortens the installation time of the micro transformer, improves work efficiency, reduces downtime, reduces labor costs and time costs, and effectively maintains the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222530144U_ABST
    Figure CN222530144U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of transformers, and discloses a miniature transformer convenient to assemble, which comprises a bottom plate and a U-shaped plate, a coupling spring I is arranged between the bottom plate and the U-shaped plate, a miniature transformer is arranged on the surface of the U-shaped plate, a limiting groove is formed in the surface of the bottom plate, and a movable column is movably mounted in the limiting groove; the rectangular plates are fixedly installed on the two sides of the bottom plate, vertical plates are fixedly installed at the tops of the rectangular plates, round holes are formed in the surfaces of the vertical plates, and guide shafts are movably installed in the round holes; the first guide grooves are formed in the two ends of the U-shaped plate. According to the device, the installation time of the miniature transformer can be greatly shortened, so that the working efficiency is improved, the downtime is reduced, the progress of the whole project is accelerated, and the labor cost and the time cost can be reduced due to the fact that fewer installation personnel are needed and the working speed is higher.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of transformers, and more specifically, to a miniature transformer which is easy to assemble. Background Art

[0002] A micro transformer refers to a transformer with a small volume. Compared with a conventional transformer, it has the advantages of high power density, high efficiency, low leakage inductance, good heat dissipation, and low cost. According to different classification standards, micro transformers can be divided into different types. According to the winding type, micro transformers can be divided into traditional transformers and micro transformers. The former is wound with enameled wire or multi-strand twisted wire, while the latter is composed of stacked copper foil, printed copper wire on a printed circuit board, or copper wire directly deposited on a magnetic film. According to the core material, micro transformers can be divided into ferrite transformers and amorphous transformers. The traditional assembly of micro transformers usually uses screws and other fixing materials to fix the various parts of the transformer, and connects the coils according to the designed number of turns. This method has certain disadvantages. Before assembling the micro transformer, the staff needs to carry a large number of tools, which is troublesome, and the time required for assembling it with fixing materials such as screws is long, and the efficiency is too low. Therefore, the utility model is dedicated to a new type of micro transformer that is easy to assemble. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a micro transformer that is easy to assemble and has the advantage that the transformer can be assembled quickly.

[0004] To achieve the above object, the utility model provides the following technical solutions: a micro transformer that is easy to assemble, comprising a bottom plate and a U-shaped plate, a spring is arranged between the bottom plate and the U-shaped plate, a micro transformer is arranged on the surface of the U-shaped plate, a limiting groove is arranged on the surface of the bottom plate, and a movable column is movably installed inside the limiting groove;

[0005] A rectangular plate, wherein the rectangular plate is fixedly mounted on both sides of the bottom plate, a vertical plate is fixedly mounted on the top of the rectangular plate, a circular hole is opened on the surface of the vertical plate, and a guide shaft is movably mounted inside the circular hole;

[0006] A guide groove 1 is provided at two ends of the U-shaped plate.

[0007] As a preferred technical solution of the utility model, L-shaped movable brackets are movably installed on both sides of the U-shaped plate, a threaded rod is movably installed on one end surface of the L-shaped movable bracket, and a round plate is fixedly installed on the bottom of the threaded rod;

[0008] A rotating handle is fixedly mounted on the top of the threaded rod.

[0009] As a preferred technical solution of the utility model, a spring 2 is arranged between the limiting groove and the movable column, and the number of the spring 2 is four, and the four springs 2 are evenly distributed between four groups of limiting grooves and the movable column.

[0010] As a preferred technical solution of the utility model, a leg is fixedly installed on the bottom of the base plate, there are four legs and they are evenly distributed on the bottom of the base plate, and a support pad is fixedly installed on the bottom of the leg.

[0011] As a preferred technical solution of the utility model, fixing plates are fixedly installed on both sides of the rectangular plate, a circular groove is opened on the surface of the fixing plate, a guide groove 2 is opened on the side of the bottom plate, and bolts are arranged inside the circular groove and the guide groove 2.

[0012] As a preferred technical solution of the utility model, there are three groups of the springs 1, and the three groups of the springs 1 are evenly distributed between the bottom plate and the U-shaped plate, and the bottom plate and the U-shaped plate are both made of stainless steel.

[0013] As a preferred technical solution of the utility model, a protection block is fixedly installed at the bottom of the circular plate, and the protection block is made of rubber. The corners of the bottom plate and the U-shaped plate are both in arc shape.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model allows the staff to place the micro transformer on the surface of the U-shaped plate and press the U-shaped plate down to a certain distance, then fix the circular hole and the guide groove with the guide shaft to complete the rapid installation. Compared with the traditional device, this device can greatly shorten the installation time of the micro transformer, thereby improving work efficiency, reducing downtime, and thus speeding up the progress of the entire project. In addition, because fewer installers are required and the work speed is faster, the labor cost and time cost can be reduced.

[0016] 2. In the utility model, a worker moves the L-shaped movable bracket to the top of the micro-transformer and then rotates the rotating handle, so that the circular plate at the bottom of the threaded rod gradually moves toward the top of the micro-transformer and finally clings to the top of the micro-transformer and limits and fixes it. Compared with the traditional device, the use of this device can prevent the micro-transformer from being damaged due to the force generated by shaking or vibration during daily operation, and can effectively maintain the stability and safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model.

[0018] Figure 2It is a schematic diagram of the front structure of the utility model.

[0019] Figure 3 It is a schematic diagram of the partial explosion structure of the utility model.

[0020] Figure 4 It is a schematic diagram of the partial cross-section structure of the bottom plate of the utility model.

[0021] Figure 5 For this utility model Figure 2 Schematic diagram of the local enlarged structure at point A in the middle.

[0022] In the figure: 1. bottom plate; 2. U-shaped plate; 3. micro transformer; 4. rectangular plate; 5. vertical plate; 6. round hole; 7. guide groove 1; 8. guide shaft; 9. L-shaped movable bracket; 10. threaded rod; 11. rotating handle; 12. round plate; 13. protection block; 14. spring 1; 15. fixing plate; 16. bolt; 17. guide groove 2; 18. round groove; 19. leg; 20. support pad; 21. limit groove; 22. spring 2; 23. movable column. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figures 1 to 5 As shown, the utility model provides a micro transformer that is easy to assemble, including a bottom plate 1 and a U-shaped plate 2, a pair of springs 14 are arranged between the bottom plate 1 and the U-shaped plate 2, a micro transformer 3 is arranged on the surface of the U-shaped plate 2, a limiting groove 21 is arranged on the surface of the bottom plate 1, and a movable column 23 is movably installed inside the limiting groove 21;

[0025] A rectangular plate 4 is fixedly mounted on both sides of the bottom plate 1, a vertical plate 5 is fixedly mounted on the top of the rectangular plate 4, a circular hole 6 is opened on the surface of the vertical plate 5, and a guide shaft 8 is movably mounted inside the circular hole 6;

[0026] A guide groove 7, which is provided at both ends of the U-shaped plate 2;

[0027] When in use, the micro transformer 3 is placed on the surface of the U-shaped plate 2, and then the staff presses the micro transformer 3. The downward pressure of the U-shaped plate 2 squeezes the spring 14, and the movable column 23 continues to go deeper into the limit groove 21. After the micro transformer 3 is pressed down to a certain distance, the guide groove 7 and the circular hole 6 are in the same horizontal plane. The staff inserts the guide shaft 8 from the inside of the circular hole 6 and extends it to the inside of the guide groove 7 to fix the U-shaped plate 2, completing the quick assembly. When disassembly is required, the guide shaft 8 is taken out, and the pressure on the spring 14 forms a reaction force to reset the U-shaped plate 2, and then the staff takes down the micro transformer 3;

[0028] The staff puts the micro transformer 3 into the surface of the U-shaped plate 2 and presses the U-shaped plate 2 down to a certain distance, then fixes the circular hole 6 and the guide groove 7 with the guide shaft 8 to complete the quick installation. Compared with the traditional device, this device can greatly shorten the installation time of the micro transformer 3, thereby improving work efficiency, reducing downtime, and thus speeding up the progress of the entire project. In addition, because fewer installers are required and the work speed is faster, the labor cost and time cost can be reduced.

[0029] Wherein, L-shaped movable brackets 9 are movably installed on both sides of the U-shaped plate 2, a threaded rod 10 is movably installed on one end surface of the L-shaped movable bracket 9, and a circular plate 12 is fixedly installed on the bottom of the threaded rod 10;

[0030] A rotating handle 11, which is fixedly mounted on the top of the threaded rod 10;

[0031] After the micro transformer 3 is placed on the surface of the U-shaped plate 2, the staff uses the L-shaped movable bracket 9 and moves the L-shaped movable bracket 9 to the top of the micro transformer 3. At this time, the staff grasps the rotating handle 11 and rotates the rotating handle 11, so that the threaded rod 10 rotates inside the L-shaped movable bracket 9 and continuously moves downward so that the circular plate 12 finally clings to the top of the micro transformer 3, and the micro transformer 3 is limited and fixed by the circular plate 12;

[0032] The staff moves the L-shaped movable bracket 9 to the top of the micro-transformer 3 and then rotates the rotating handle 11, so that the circular plate 12 at the bottom of the threaded rod 10 gradually moves toward the top of the micro-transformer 3 and finally clings to the top of the micro-transformer 3 and limits and fixes it. Compared with the traditional device, the use of this device can prevent the micro-transformer 3 from being damaged due to the force generated by shaking or vibration during daily operation, and can effectively maintain the stability and safety of the equipment.

[0033] Among them, springs 22 are arranged between the limiting grooves 21 and the movable columns 23. There are four springs 22, and the four springs 22 are evenly distributed between the four groups of limiting grooves 21 and the movable columns 23.

[0034] A second spring 22 is provided between the four groups of limit grooves 21 and the movable column 23. The cooperation between the four groups of limit grooves 21 and the movable column 23 and the second spring 22 can improve the fixing effect and the efficiency of disassembling the micro transformer 3, thereby saving time.

[0035] Among them, the bottom of the base plate 1 is fixedly installed with a support leg 19, the number of the support legs 19 is four and evenly distributed at the bottom of the base plate 1, and the bottom of the support leg 19 is fixedly installed with a support pad 20;

[0036] Four legs 19 are evenly and fixedly installed at the bottom of the base plate 1. When the four legs 19 are used, the device can provide effective support during operation. A support pad 20 is fixedly installed at the bottom of the legs 19. The support pad 20 disperses the pressure from above to achieve a better support effect.

[0037] Among them, the two sides of the rectangular plate 4 are fixedly installed with a fixing plate 15, the surface of the fixing plate 15 is provided with a circular groove 18, the side of the bottom plate 1 is provided with a second guide groove 17, and bolts 16 are arranged inside the circular groove 18 and the second guide groove 17;

[0038] A fixing plate 15 is fixedly installed on both sides of the rectangular plate 4, a circular groove 18 is opened on the surface of the fixing plate 15, and a second guide groove 17 is opened on the side of the bottom plate 1. Bolts 16 are movably installed inside the circular groove 18 and the second guide groove 17 to ensure the connection between the rectangular plate 4 and the bottom plate 1, making it more secure.

[0039] There are three groups of springs 14, and the three groups of springs 14 are evenly distributed between the bottom plate 1 and the U-shaped plate 2, and the bottom plate 1 and the U-shaped plate 2 are both made of stainless steel;

[0040] There are three groups of springs 14 and the three groups of springs 14 are evenly distributed between the bottom plate 1 and the U-shaped plate 2. The micro transformer 3 can be quickly disassembled by the reaction force of the three groups of springs 14 to ensure the speed and efficiency of disassembly. The bottom plate 1 and the U-shaped plate 2 are made of stainless steel, which has excellent rust resistance, so as to prevent the bottom plate 1 and the U-shaped plate 2 from rusting and thus affecting the effect.

[0041] Among them, a protective block 13 is fixedly installed at the bottom of the circular plate 12, and the protective block 13 is made of rubber. The corners of the bottom plate 1 and the U-shaped plate 2 are both in arc shape;

[0042] A protective block 13 is fixedly installed at the bottom of the circular plate 12 and is made of rubber. Rubber has a good friction coefficient and can provide a good anti-slip effect to prevent the micro-transformer 3 from sliding during the clamping process, thereby ensuring the stability and accuracy of the clamping. The corners of the bottom plate 1 and the micro-transformer 3 are both arc-shaped, which makes it look more beautiful visually.

[0043] The working principle and use process of this utility model:

[0044] When in use, the micro-transformer 3 is placed on the surface of the U-shaped plate 2, and then the staff presses the micro-transformer 3. The downward pressure of the U-shaped plate 2 squeezes the spring 14, and the movable column 23 continues to penetrate into the inside of the limit groove 21. After the micro-transformer 3 is pressed down to a certain distance, the guide groove 7 and the circular hole 6 are in the same horizontal plane. The staff inserts the guide shaft 8 from the inside of the circular hole 6 and extends it to the inside of the guide groove 7 to fix the U-shaped plate 2, completing the quick assembly. When disassembly is required, the guide shaft 8 is taken out, and the pressure on the spring 14 forms a reaction force to reset the U-shaped plate 2, and then the staff removes the micro-transformer 3.

[0045] After the micro-transformer 3 is placed on the surface of the U-shaped plate 2, the staff uses the L-shaped movable bracket 9 and moves the L-shaped movable bracket 9 to the top of the micro-transformer 3. At this time, the staff grasps the rotating handle 11 and rotates the rotating handle 11, so that the threaded rod 10 rotates inside the L-shaped movable bracket 9 and continuously moves downward so that the circular plate 12 finally clings to the top of the micro-transformer 3, and the micro-transformer 3 is limited and fixed by the circular plate 12.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A micro transformer that is easy to assemble, comprising a base plate (1) and a U-shaped plate (2), characterized in that: A pair of springs (14) are arranged between the bottom plate (1) and the U-shaped plate (2); a micro transformer (3) is arranged on the surface of the U-shaped plate (2); a limiting groove (21) is provided on the surface of the bottom plate (1); and a movable column (23) is movably installed inside the limiting groove (21); A rectangular plate (4), the rectangular plate (4) being fixedly mounted on both sides of the bottom plate (1), a vertical plate (5) being fixedly mounted on the top of the rectangular plate (4), a circular hole (6) being formed on the surface of the vertical plate (5), and a guide shaft (8) being movably mounted inside the circular hole (6); A guide groove (7), wherein the guide groove (7) is provided at two ends of the U-shaped plate (2).

2. A micro transformer that is easy to assemble according to claim 1, characterized in that: L-shaped movable brackets (9) are movably mounted on both sides of the U-shaped plate (2); a threaded rod (10) is movably mounted on one end surface of the L-shaped movable bracket (9); and a circular plate (12) is fixedly mounted on the bottom of the threaded rod (10); A rotating handle (11) is fixedly mounted on the top of the threaded rod (10).

3. The micro transformer that is easy to assemble according to claim 1, characterized in that: Springs 2 (22) are arranged between the limiting grooves (21) and the movable columns (23). There are four springs 2 (22) and the four springs 2 (22) are evenly distributed between the four groups of limiting grooves (21) and the movable columns (23).

4. The micro transformer that is easy to assemble according to claim 1, characterized in that: A support leg (19) is fixedly mounted on the bottom of the base plate (1); the support legs (19) are four in number and evenly distributed on the bottom of the base plate (1); and a support pad (20) is fixedly mounted on the bottom of the support leg (19).

5. The micro transformer that is easy to assemble according to claim 1, characterized in that: A fixing plate (15) is fixedly mounted on both sides of the rectangular plate (4), a circular groove (18) is provided on the surface of the fixing plate (15), a second guide groove (17) is provided on the side surface of the bottom plate (1), and bolts (16) are provided inside the circular groove (18) and the second guide groove (17).

6. The micro transformer that is easy to assemble according to claim 1, characterized in that: There are three groups of the springs one (14), and the three groups of the springs one (14) are evenly distributed between the bottom plate (1) and the U-shaped plate (2), and the bottom plate (1) and the U-shaped plate (2) are both made of stainless steel.

7. The micro transformer that is easy to assemble according to claim 2, characterized in that: A protective block (13) is fixedly mounted on the bottom of the circular plate (12); the protective block (13) is made of rubber; and the corners of the bottom plate (1) and the U-shaped plate (2) are both in an arc shape.