High-temperature sterilization reaction tank for sick animal carcass meat blocks

Abstract

The utility model discloses a high-temperature sterilization reaction tank for sick animal carcass meat blocks, and relates to the technical field of livestock breeding. The reaction tank comprises a reaction tank body, the side wall of the reaction tank body is of a hollow structure, a feeding port is formed in one side of the top of the reaction tank body, the bottom of one side of the reaction tank body is communicated with an air inlet pipe, and the upper portion of the other side of the reaction tank body is communicated with an exhaust pipe; the fan-shaped plates are fixedly arranged on the inner wall of the reaction tank body at equal intervals, and rectangular material leakage holes are formed in the surfaces of the fan-shaped plates. Through the continuous feeding and discharging system and the efficient stirring mechanism, continuous high-temperature sterilization of meat blocks is achieved, the shutdown time is shortened through the continuous feeding and discharging system, the production process is more coherent, the overall production efficiency is improved, energy consumption is reduced through the optimized heating and stirring system, and the production cost is reduced; manual intervention is reduced through the dynamic operation, and the labor intensity is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of animal husbandry equipment, in particular to a high-temperature sterilization reaction tank for diseased animal carcass meat blocks. Background Art

[0002] In animal husbandry, the treatment of dead animals is an important link, which is not only related to the prevention and control of animal diseases, but also involves environmental protection and public health safety. Traditional methods of handling dead animals include deep burial and incineration, but these methods often have problems such as incomplete treatment and environmental pollution. In recent years, with the development of technology, converting dead animals into harmless products, such as meat and bone meal, oil, etc., has become a more environmentally friendly and economical treatment method. In this process, high temperature sterilization.

[0003] The traditional technology generally puts a certain amount of cut meat into the reaction tank, heats the reaction tank and stirs it to achieve the purpose of high-temperature sterilization of the meat. After the sterilization is completed, the meat is unloaded from the outlet, and then new meat is added for the next round of sterilization. On the one hand, this operation mode has a long downtime. After each sterilization is completed, it is necessary to stop the machine for unloading and reloading. Frequent loading and unloading interrupts the overall production process, resulting in low production efficiency. Therefore, we propose a high-temperature sterilization reaction tank for sick animal carcasses to solve the above problems. Summary of the invention

[0004] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0005] A high-temperature sterilization reaction tank for dead animal meat blocks, comprising: a reaction tank body, the side wall of which is a hollow structure, a feed port is arranged on one side of the top of the reaction tank body, an air inlet is connected to the bottom of one side of the reaction tank body, and an exhaust pipe is connected to the top of the other side of the reaction tank body;

[0006] A fan-shaped plate and a fan-shaped seat, wherein the fan-shaped plate is fixedly arranged on the inner wall of the reaction tank body at equal intervals, the surface of the fan-shaped plate is structured with rectangular leakage holes, and the bottom of the rectangular leakage hole at the bottom is connected to a discharge port, the fan-shaped seat is fixedly arranged on one side of the fan-shaped plate, and it and the fan-shaped plate together form a circle with the same inner diameter as the reaction tank body, and the upper and lower fan-shaped seats are staggered;

[0007] The material shifting mechanism is arranged in the middle of the reaction tank body, and is used for delivering the meat blocks on the fan-shaped seat to the rectangular material leakage hole.

[0008] Furthermore, the material shifting mechanism includes a driving motor installed in the middle of the top of the reaction tank body, the surface of the fan-shaped plate is rotatably connected to a rotating rod, the output shaft of the driving motor is connected to the upper end of the rotating rod, and a material shifting plate is fixedly provided at equal intervals on one side of the surface of the rotating rod, and the bottom of the material shifting plate is slidably connected to the fan-shaped seat.

[0009] Furthermore, the fan-shaped seat is a hollow structure and is communicated with the cavity on the side wall of the reaction tank body.

[0010] Furthermore, the interior of the reaction tank body and the sector-shaped seat are filled with air-permeable fillers.

[0011] Furthermore, the feed inlet is arranged directly above the uppermost fan-shaped seat.

[0012] Furthermore, the feed port is rectangular, and a side of the feed port is inclined upward and connected to a guide hopper, and the other end of the guide hopper is connected to a meat conveyor belt.

[0013] The beneficial effects of the utility model are as follows:

[0014] The utility model realizes continuous high-temperature sterilization of meat blocks through a continuous feeding and discharging system and an efficient stirring mechanism. The continuous feeding and discharging system reduces downtime, makes the production process more coherent, and improves overall production efficiency. The optimized heating and stirring system reduces energy consumption and production costs. The automated operation reduces manual intervention and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a top view schematic diagram of the utility model;

[0017] Figure 3 This utility model Figure 2 Schematic diagram of the cross-section along the AA direction.

[0018] Figure numerals: 1, reaction tank body; 101, feed port; 102, air inlet pipe; 103, exhaust pipe; 2, fan-shaped plate; 201, rectangular leakage hole; 2011, discharge port; 3, material shifting mechanism; 301, driving motor; 302, rotating rod; 303, material shifting plate; 4, breathable filler; 5, material guide hopper; 6, fan-shaped seat. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.

[0020] The present application provides a high-temperature sterilization reaction tank for dead animal meat, which is mainly used to solve the problem of long downtime in the prior art. After each sterilization, the machine needs to be stopped for unloading and reloading. Frequent loading and unloading interrupts the overall production process, resulting in low production efficiency. The following technical solutions are provided. Figure 1-Figure 3 Make a detailed description:

[0021] A high-temperature sterilization reaction tank for dead animal meat blocks, comprising:

[0022] A reaction tank body 1, the side wall of the reaction tank body 1 is a hollow structure, a feed port 101 is provided on one side of the top of the reaction tank body 1, an air inlet pipe 102 is connected to the bottom of one side of the reaction tank body 1, and an exhaust pipe 103 is connected to the top of the other side;

[0023] The fan-shaped plate 2 and the fan-shaped seat 6 are fixedly arranged on the inner wall of the reaction tank body 1 at equal intervals. The surface of the fan-shaped plate 2 is structured with rectangular leakage holes 201. The bottom of the rectangular leakage hole 201 at the bottom is connected with a discharge port 2011. The fan-shaped seat 6 is fixedly arranged on one side of the fan-shaped plate 2, and it and the fan-shaped plate 2 together form a circle with the same inner diameter as the reaction tank body 1. The upper and lower fan-shaped seats 6 are staggered.

[0024] The material-moving mechanism 3 is arranged in the middle of the reaction tank body 1 , and is used for moving the meat pieces on the fan-shaped seat 6 to the rectangular material-leaking hole 201 .

[0025] Workflow Description

[0026] The first step is feed preparation, where the cut pieces of sick animal carcass meat are continuously fed into the reaction tank from the feed port 101 through a conveyor belt (not shown in the figure);

[0027] The second step is to supply high temperature gas, and introduce high temperature gas into the shell cavity of the reaction tank body 1 through the air inlet pipe 102 to achieve indirect heating and sterilization of the meat block;

[0028] The third step is the high-temperature sterilization process. The meat pieces fall from the feed port 101 to the top of the uppermost fan-shaped seat 6. As the material-pickling mechanism 3 works, the meat pieces are pushed to the rectangular leakage hole 201 on the fan-shaped plate 2. The meat pieces fall through the leakage hole to the fan-shaped seat 6 below. This process is repeated until the meat pieces reach the discharge port 2011. During the whole process, the meat pieces move continuously in the reaction tank and are continuously acted upon by the high-temperature gas, achieving continuous high-temperature sterilization. After multiple cycles, the thoroughly sterilized meat pieces finally fall from the lowermost rectangular leakage hole 201 and are discharged from the reaction tank through the discharge port 2011. The whole process can continue until the sterilization of all the meat pieces is completed.

[0029] Continuous high-temperature sterilization of meat blocks is achieved through a continuous feeding and discharging system and an efficient stirring mechanism. The continuous feeding and discharging system reduces downtime, makes the production process more consistent, and improves overall production efficiency. The optimized heating and stirring system reduces energy consumption and production costs. Automated operation reduces manual intervention and reduces labor intensity.

[0030] The high-temperature sterilization reactor for diseased animal carcasses achieves continuous high-temperature sterilization of meat blocks through a continuous feeding and discharging system and an efficient stirring mechanism. The continuous feeding and discharging system reduces downtime, makes the production process more coherent, and improves overall production efficiency. The optimized heating and stirring system reduces energy consumption and production costs. The automated operation reduces manual intervention and reduces labor intensity.

[0031] like Figure 2 As shown, in some embodiments, the material-pickling mechanism 3 includes a driving motor 301 installed in the middle of the top of the reaction tank body 1, and the surface of the fan-shaped plate 2 is rotatably connected to a rotating rod 302, and the output shaft of the driving motor 301 is connected to the upper end of the rotating rod 302. A material-pickling plate 303 is fixedly arranged on one side of the surface of the rotating rod 302 at equal intervals, and the bottom of the material-pickling plate 303 is slidably connected to the fan-shaped seat 6. More specifically, when the device starts working, the driving motor 301 starts to drive the rotating rod 302 to rotate. With the rotation of the rotating rod 302, the material-pickling plate 303 begins to push the meat block on the fan-shaped seat 6 toward the rectangular leakage hole 201. When the meat block is pushed to the rectangular leakage hole 201, due to the action of gravity, the meat block will fall from the hole, and the meat block will continue to be pushed on the fan-shaped seat 6 below until it is finally discharged from the reaction tank from the discharge port 2011. The design of the material-pickling mechanism 3 enables the meat block to be evenly heated in the reaction tank, thereby improving the sterilization effect.

[0032] like Figure 2 As shown, in some embodiments, the fan-shaped seat 6 is a hollow structure and is connected to the cavity of the side wall of the reaction tank body 1. More specifically, the fan-shaped seat 6 adopts a hollow structure design so that its interior can accommodate high-temperature gas. High-temperature gas is introduced into the shell cavity of the reaction tank body 1 through the air inlet pipe 102. These high-temperature gases first enter the cavity of the side wall of the reaction tank body 1, and then pass through the connected cavity of the fan-shaped seat 6 to indirectly heat and sterilize the meat pieces. This design not only improves the uniformity of heat distribution in the reaction tank, but also enhances the sterilization effect.

[0033] like Figure 2 As shown, in some embodiments, the interior of the reaction tank body 1 and the fan-shaped seat 6 are filled with a breathable filler 4, and the breathable filler 4 is a porous alumina ceramic. More specifically, the presence of the breathable filler 4 increases the turbulence of the gas in the reaction tank, and the porous structure helps to form a tiny thermal circulation area, so that the heat is more evenly distributed in the entire reaction tank. The thermal conductivity of the breathable filler 4 helps to reduce heat loss and improve energy efficiency. By optimizing the gas flow path, the residence time of the gas in the reaction tank is extended, and energy consumption is further reduced. The breathable filler 4 selects porous alumina ceramic as the main material. This material has excellent high temperature resistance and chemical stability, and can work stably for a long time in a high temperature environment.

[0034] like Figure 2As shown, in some embodiments, the feed port 101 is arranged directly above the uppermost fan-shaped seat 6, and the feed port 101 is rectangular. The side of the feed port 101 is inclined upward and connected to a guide hopper 5, and the other end of the guide hopper 5 is connected to the meat conveyor belt. More specifically, the feed port 101 is located directly above the uppermost fan-shaped seat 6, which can ensure that the meat blocks fall directly onto the fan-shaped seat 6. The side of the guide hopper 5 is inclined upward. This design helps to guide the meat blocks to slide smoothly into the feed port 101. Workers place the meat blocks of sick animal carcasses on the meat conveyor belt, and the conveyor belt continuously feeds the meat blocks into the guide hopper 5. This design significantly improves production efficiency, reduces downtime, and reduces energy consumption.

[0035] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high temperature sterilization reaction tank for dead animal meat, characterized in that: include: A reaction tank body (1), wherein the side wall of the reaction tank body (1) is a hollow structure, a feed port (101) is provided on one side of the top of the reaction tank body (1), an air inlet pipe (102) is connected to the bottom of one side of the reaction tank body (1), and an exhaust pipe (103) is connected to the top of the other side; A fan-shaped plate (2) and a fan-shaped seat (6), wherein the fan-shaped plate (2) is fixedly arranged at equal intervals on the inner wall of the reaction tank body (1), the surface of the fan-shaped plate (2) is structured with rectangular leakage holes (201), the bottom of the rectangular leakage hole (201) at the bottom is connected to a discharge port (2011), the fan-shaped seat (6) is fixedly arranged on one side of the fan-shaped plate (2), and it and the fan-shaped plate (2) together form a circle with the same inner diameter as the reaction tank body (1), and the upper and lower fan-shaped seats (6) are staggered; The material shifting mechanism (3) is arranged in the middle of the reaction tank body (1), and is used to shift the meat pieces on the fan-shaped seat (6) to the rectangular material leakage hole (201).

2. The high temperature sterilization reaction tank for dead animal meat according to claim 1, characterized in that: The material shifting mechanism (3) comprises a driving motor (301) installed in the middle of the top of the reaction tank body (1); a rotating rod (302) is rotatably connected to the surface of the fan-shaped plate (2); an output shaft of the driving motor (301) is connected to the upper end of the rotating rod (302); a material shifting plate (303) is fixedly provided at equal intervals on one side of the surface of the rotating rod (302); and a bottom of the material shifting plate (303) is slidably connected to the fan-shaped seat (6).

3. The high temperature sterilization reaction tank for dead animal meat according to claim 1, characterized in that: The sector seat (6) is a hollow structure and is in communication with the cavity on the side wall of the reaction tank body (1).

4. The high temperature sterilization reaction tank for dead animal meat according to claim 3, characterized in that: The interiors of the reaction tank body (1) and the sector-shaped seat (6) are both filled with air-permeable fillers (4).

5. The high temperature sterilization reaction tank for dead animal meat according to claim 4, characterized in that: The air-permeable filler (4) is porous alumina ceramic.

6. The high temperature sterilization reaction tank for dead animal meat according to claim 1, characterized in that: The feed port (101) is arranged directly above the uppermost sector seat (6).

7. The high temperature sterilization reaction tank for dead animal meat according to claim 1, characterized in that: The feed opening (101) is rectangular, and the side of the feed opening (101) is inclined upward and connected to a guide hopper (5), and the other end of the guide hopper (5) is connected to a meat conveyor belt.

Images