BOPP (biaxially-oriented polypropylene) device for automatically removing floating objects
By designing a BOPP device that automatically removes floating objects, and using overflow tanks and filtering systems to automatically remove floating objects in the sink, the risk of film rupture caused by floating objects gathering, labor intensity and waste of water resources are solved, and automated removal and efficient use of water resources are achieved.
Patent Information
- Application Number
- CN202420272380.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-02
AI Technical Summary
During the BOPP production process, the light components of polypropylene condense into floating objects and converge in the sink for a long time, which easily sticks to the surface of the film to increase the risk of film rupture, and manual cleaning leads to increased labor intensity and waste of water resources.
A BOPP device is designed to automatically remove floating objects, transfer and discharge the floating objects in the sink through the overflow tank, and return the clean water through the first heat exchanger to the sink again to avoid wasting water resources, and automatically filter the floating objects in the overflow tank through the filtration system to reduce the labor intensity of manual operation.
Automatic floating objects removal of the sink is realized, reducing the labor intensity and waste of water resources for manual cleaning, and ensuring the cleanliness and production safety of the film.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of floating object filtering equipment, and more specifically relates to a BOPP automatic floating object removing device. Background Art
[0002] During the production process of BOPP (biaxially oriented polypropylene film), polypropylene particles are heated up by the extruder to become molten, then evenly distributed by the die head, and finally cooled and shaped in a water tank to achieve the specifications we need; however, during the cooling process in the water tank, the light components of polypropylene will condense into floating objects, which will gather in the water tank for a long time and easily adhere to the surface of the film, increasing the risk of film rupture. In addition, in the process of regularly cleaning the condensed floating objects manually, it will cause problems such as increased labor intensity for workers and waste of water resources. Utility Model Content
[0003] The purpose of the utility model is to provide a BOPP automatic floating object removal device in view of the deficiencies in the prior art, which can transfer and discharge the floating objects in the water tank through the overflow tank, return the clean water to the water tank again through the first heat exchanger by self-sedimentation, thereby avoiding the waste of water resources, and automatically filter the floating objects in the overflow tank through the filtering system, thereby reducing the labor intensity of manual operation.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a device for automatically removing floating objects from BOPP, comprising:
[0005] An overflow tank is connected to the water tank through the water inlet end of the first drain pipe;
[0006] A first heat exchanger is connected to the bottom of the overflow tank through a water inlet end of a first water return pipe, and the first heat exchanger is connected to the water tank through a second water return pipe;
[0007] A filtering system, connected to the overflow tank;
[0008] A control unit is controllably connected to the first drain pipe, the first water return pipe and the filtering system.
[0009] Optionally, the control unit includes a liquid level meter, which is disposed in the water tank, and the first drain pipe is provided with a regulating valve connected to the liquid level meter.
[0010] Optionally, the water inlet end of the first drain pipe is arranged corresponding to the first water level control line of the water tank.
[0011] Optionally, a first water pump is provided on the first water return pipe.
[0012] Optionally, the filtration system comprises:
[0013] a second water pump, connected to the overflow tank through a second drain pipe;
[0014] a second heat exchanger connected to the second water pump through a filter;
[0015] The temporary storage tank is arranged between the second heat exchanger and the overflow tank, and the temporary storage tank is connected to the overflow tank through a third water pump.
[0016] Optionally, the water inlet end of the second drain pipe is arranged corresponding to the second water level control line of the overflow trough.
[0017] Optionally, a filter net is arranged in the filter.
[0018] Optionally, the second heat exchanger is arranged on a circulating water pipeline.
[0019] Optionally, the first heat exchanger is arranged on the circulating water pipeline.
[0020] Optionally, the water outlet end of the second water return pipe is connected to the bottom of the water tank.
[0021] The utility model provides a device for automatically removing floating objects in BOPP, and its beneficial effects are: a liquid level gauge is arranged in a water tank in the device, and when the liquid level in the water tank reaches a first water level control line, a regulating valve is started to draw floating objects above the liquid level in the water tank into an overflow tank, so that the floating objects are automatically discharged; in addition, the floating objects in the overflow tank can be processed by a filter and a second heat exchanger, and the processed water is sent back to the water tank, so that the consumption of circulating water is reduced.
[0022] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation section. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.
[0024] Figure 1 A schematic structural diagram of a BOPP automatic floating object removal device according to an embodiment of the utility model is shown.
[0025] Description of reference numerals:
[0026] 1. Water tank; 2. Overflow tank; 3. First drain pipe; 4. First heat exchanger; 5. First return pipe; 6. Liquid level meter; 7. Regulating valve; 8. First water pump; 9. Second water pump; 10. Second drain pipe; 11. Second heat exchanger; 12. Filter; 13. Temporary storage tank; 14. Third water pump; 15. Circulating water pipeline; 16. Second return pipe. DETAILED DESCRIPTION
[0027] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.
[0028] The utility model provides a device for automatically removing floating objects from BOPP, comprising:
[0029] An overflow tank is connected to the water tank through the water inlet end of the first drain pipe;
[0030] The first heat exchanger is connected to the bottom of the overflow tank through the water inlet end of the first water return pipe, and the first heat exchanger is connected to the water tank through the second water return pipe;
[0031] A filtration system connected to the overflow tank;
[0032] The control unit is control-connected with the first drain pipe, the first water return pipe and the filtering system.
[0033] Specifically, the device is connected to a water tank, and the overflow tank is connected to the water tank through a first drain pipe, so that floating objects in the water tank can be transferred to the overflow tank for treatment, thereby ensuring the cleanliness of the water tank; in the overflow tank, the floating objects are automatically separated from the water by gravity, so that the water returns to the water tank again through the return pipe and the first heat exchanger, the water sent back to the water tank does not carry floating objects, and the water temperature is reduced through the first heat exchanger, and the floating objects in the overflow tank are sent to the filtering system, the floating objects are filtered, and the filtered water is returned to the overflow tank, and is sent to the return pipe in the overflow tank, thereby reducing the waste of water resources when treating floating objects.
[0034] Optionally, the control unit includes a liquid level meter, which is disposed in the water tank, and a regulating valve connected to the liquid level meter is disposed on the first drain pipe.
[0035] Specifically, a liquid level gauge is provided in the water tank, and the liquid level height of the water tank is monitored by the liquid level gauge. When the liquid level reaches the set first water level control line, the liquid level gauge sends a start signal to the regulating valve, so that the regulating valve is started, and the water and floating objects exceeding the first water level control line are pumped into the overflow tank through the first drain pipe, so as to ensure the liquid level height and the stock of floating objects in the water tank, and prevent the floating objects from gathering in the water tank for a long time, which may easily adhere to the surface of the film and increase the risk of film rupture.
[0036] Optionally, the water inlet end of the first drain pipe is arranged corresponding to the first water level control line of the water tank.
[0037] Optionally, the water outlet end of the second water return pipe is connected to the bottom of the water tank.
[0038] Specifically, a first drain pipe and a second return pipe are provided in the water tank. The first drain pipe is driven by a regulating valve to draw floating objects in the water tank into an overflow tank. In this way, the water inlet end of the first drain pipe is arranged at a position flush with the first water level control line. In this way, the first drain pipe can transfer all floating objects and excess water to the overflow tank, thereby ensuring the process requirements of the water tank. The second return pipe returns the filtered and cooled water to the water tank. In order to prevent the returned water from contacting the floating objects, the second return pipe is connected to the bottom of the water tank.
[0039] Optionally, a first water pump is provided on the first water return pipe.
[0040] Optionally, the filtration system comprises:
[0041] a second water pump connected to the overflow tank through a second drainage pipe;
[0042] a second heat exchanger connected to a second water pump via a filter;
[0043] The temporary storage tank is arranged between the second heat exchanger and the overflow tank, and the temporary storage tank is connected with the overflow tank through the third water pump.
[0044] Specifically, when the water with floating objects in the overflow tank exceeds the second water level control line, the second water pump will be started to send the water and floating objects at the top of the overflow tank to the filter and the second heat exchanger in turn, so that the water body is deoiled and the floating objects are removed, and the heat of the water is transferred to achieve cooling of the water, and the treated water body enters the temporary storage tank; when the liquid level in the overflow tank is lower than the set second water level control line, the third water pump will be started again to send the treated water to the overflow tank, so that the returned water will be retained at the bottom of the overflow tank, so that it is convenient to be pumped back to the water tank by the first return pipe and the first heat exchanger, so that when the floating objects are treated in the filtration system, too much water resources will not be wasted.
[0045] Optionally, the water inlet end of the second drain pipe is arranged corresponding to the second water level control line of the overflow tank.
[0046] Specifically, the water inlet end of the second drain pipe is flush with the second water level control line. When the water level in the overflow tank is higher than the second water level control line, another liquid level gauge arranged in the overflow tank will send a start signal to the second water pump, so that the second water pump will send water with floating objects to the filter and the heat exchanger to process the floating objects; when the liquid level in the overflow tank is lower than the third water level control line, the liquid level gauge will send a start signal to the third water pump, and the third water pump will send the treated water in the temporary storage tank back to the overflow tank, which can not only increase the height of the floating objects and speed up the processing of the floating objects, but also finally send the treated water back to the tank, thereby reducing the waste of water resources.
[0047] Optionally, a filter net is arranged in the filter.
[0048] Optionally, the second heat exchanger is arranged on the circulating water pipeline.
[0049] Optionally, the first heat exchanger is arranged on the circulating water pipeline.
[0050] Specifically, the first heat exchanger and the second heat exchanger are both connected to the circulating water pipeline, so that the water in the filtration system and the return pipe is subjected to heat release treatment, which can effectively reduce the temperature of the water and achieve a cooling effect.
[0051] Example
[0052] like Figure 1 As shown, the utility model provides a BOPP automatic floating object removal device, comprising:
[0053] The overflow tank 2 is connected to the water tank 1 through the water inlet end of the first drain pipe 3;
[0054] The first heat exchanger 4 is connected to the bottom of the overflow tank 2 through the water inlet end of the first return pipe 5, and the first heat exchanger 4 is connected to the water tank 1 through the second return pipe 16;
[0055] A filtering system, connected to the overflow tank 2;
[0056] The control unit is control-connected with the first drainage pipe 3, the first return water pipe 5 and the filtering system.
[0057] In this embodiment, the control unit includes a liquid level meter 6 , which is disposed in the water tank 1 , and a regulating valve 7 connected to the liquid level meter 6 is disposed on the first drain pipe 3 .
[0058] In this embodiment, the water inlet end of the first drain pipe 3 is arranged corresponding to the first water level control line of the water tank 1 .
[0059] In this embodiment, a first water pump 8 is provided on the first water return pipe 5 .
[0060] In this embodiment, the filtration system includes:
[0061] A second water pump 9 is connected to the overflow tank 2 through a second drain pipe 10;
[0062] The second heat exchanger 11 is connected to the second water pump 9 through the filter 12;
[0063] The temporary storage tank 13 is disposed between the second heat exchanger 11 and the overflow tank 2 , and the temporary storage tank 13 is connected to the overflow tank 2 through the third water pump 14 .
[0064] In this embodiment, the water inlet end of the second drain pipe 10 is arranged corresponding to the second water level control line of the overflow tank 2.
[0065] In this embodiment, a filter screen is disposed inside the filter 12 .
[0066] In this embodiment, the second heat exchanger 11 is disposed on the circulating water pipeline 15 .
[0067] In this embodiment, the first heat exchanger 4 is disposed on the circulating water pipeline 15 .
[0068] In this embodiment, the water outlet end of the second water return pipe 16 is connected to the bottom of the water tank 1 .
[0069] In summary, the BOPP automatic floating object removal device controls the regulating valve 7 according to the monitoring signal of the liquid level meter 6. When the liquid level of the water tank 1 is higher than the first water level control line, the regulating valve 7 is started to send the floating objects and water to the overflow tank 2 through the first drain pipe 3; in the overflow tank 2, the water at the bottom is sent back to the water tank by the first water pump 8 and the first heat exchanger 4, and this part of the water transfers heat to the circulating water pipeline 15 through the first heat exchanger 4, thereby achieving cooling, and the water and floating objects at the top are sent to the filter 12 and the second heat exchanger 11 in turn by the second water pump, so that the floating objects can be processed and the water can be cooled, and the treated water is stored in the temporary storage tank 13. After the liquid level in the overflow tank 2 drops, the treated water in the temporary storage tank 13 is sent back to the overflow tank, so that the waste of water resources caused by processing floating objects can be reduced.
[0070] The various embodiments of the utility model have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes are obvious to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A device for automatically removing floating objects from BOPP, characterized in that: include: An overflow tank is connected to the water tank through the water inlet end of the first drain pipe; A first heat exchanger is connected to the bottom of the overflow tank through a water inlet end of a first water return pipe, and the first heat exchanger is connected to the water tank through a second water return pipe; A filtering system, connected to the overflow tank; A control unit is controllably connected to the first drain pipe, the first water return pipe and the filtering system.
2. The BOPP automatic floating object removal device according to claim 1 is characterized in that: The control unit comprises a liquid level meter, which is arranged in the water tank, and the first drain pipe is provided with a regulating valve connected with the liquid level meter.
3. The device for automatically removing floating objects from BOPP according to claim 2 is characterized in that: The water inlet end of the first drain pipe is arranged corresponding to the first water level control line of the water tank.
4. The device for automatically removing floating objects from BOPP according to claim 1 is characterized in that: The first water return pipe is provided with a first water pump.
5. The device for automatically removing floating objects from BOPP according to claim 1 is characterized in that: The filtration system comprises: a second water pump, connected to the overflow tank through a second drain pipe; a second heat exchanger connected to the second water pump through a filter; The temporary storage tank is arranged between the second heat exchanger and the overflow tank, and the temporary storage tank is connected to the overflow tank through a third water pump.
6. The device for automatically removing floating objects from BOPP according to claim 5 is characterized in that: The water inlet end of the second drain pipe is arranged corresponding to the second water level control line of the overflow tank.
7. The device for automatically removing floating objects from BOPP according to claim 5 is characterized in that: A filter screen is arranged inside the filter.
8. The BOPP automatic floating object removal device according to claim 5 is characterized in that: The second heat exchanger is arranged on the circulating water pipeline.
9. The device for automatically removing floating objects from BOPP according to claim 8, characterized in that: The first heat exchanger is arranged on the circulating water pipeline.
10. The device for automatically removing floating objects from BOPP according to claim 1, characterized in that: The water outlet end of the second water return pipe is communicated with the bottom of the water tank.