Mixing equipment for preparing laser cladding powder

By designing a powder mixing equipment for laser cladding and using a new stirring mechanism to achieve up and down mixing of powder raw materials, the problem of uneven powder mixing in the prior art is solved, and the consistency of the performance of the cladding layer and the laser cladding effect are improved.

CN222534709UActive Publication Date: 2025-02-28LUOYANG RUIKE RECYCLING TECH CO LTD
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Patent Information

Application Number
CN202421299254.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-28
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

The existing laser cladding powder addition method cannot achieve uniform mixing of powder raw materials, resulting in inconsistent performance of various parts of the cladding layer, which can easily cause interface failure and reduce the laser cladding effect.

Method used

A mixing equipment for laser clad powder configuration is designed, and a new mixing mechanism is adopted, including an adjustable base plate and a stirrer with a stirring rod. By shortening and elongating the cylinder circulation, the spacing of the stirring rod is changed to achieve up and down mixing of powder raw materials.

Benefits of technology

By mixing up and down the powder raw materials, the layering phenomenon is avoided, the consistency of performance of each part of the cladding layer is achieved, the laser cladding effect is improved, and the equipment is convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The mixing equipment comprises a barrel body with supporting legs arranged on the peripheral side face, the bottom of the barrel body is open, a bottom plate with the adjustable height is arranged at the lower end of the interior of the barrel body, a stirrer is arranged in the middle of the barrel body, the stirrer comprises a rotating shaft rotationally arranged at the upper end of the interior of the barrel body, and the rotating shaft is connected with the barrel body. A clamping groove is formed in the circumferential side face, located on the lower middle portion in the can body, of the rotating shaft, and a sliding sleeve is slidably arranged on the circumferential side face, corresponding to the clamping groove, of the rotating shaft. According to the mixing equipment for preparing the laser cladding powder, a new stirring mechanism is adopted, powder raw materials can be mixed up and down when being stirred, mixing of the raw materials with different heights is facilitated, the layering phenomenon of the mixed raw materials is avoided, the powder raw materials can be fully mixed, and therefore it is guaranteed that all parts of a cladding layer are consistent in performance, interface failure is avoided, and the service life of the cladding layer is prolonged. The laser cladding effect can be improved, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cladding, in particular to mixing equipment for laser cladding powder configuration. Background Art

[0002] Laser cladding is a special material surface processing technology, which is usually used to improve the surface properties of materials. Laser cladding layer structure characteristics The structure of the laser cladding layer is formed by the melting action of the beam. After melting, the metal flow from the plastic deformation area makes the formed covering layer have precise grains and high density. The structure characteristics of the laser cladding layer also depend on the melting material used.

[0003] Before laser cladding self-fluxing coating, it is necessary to select suitable powders for mixing. At present, the commonly used powder addition method is to spray powder on the weld synchronously through a coaxial feeding system during laser welding. This synchronous powder spraying method cannot evenly mix a variety of powder raw materials, resulting in inconsistent performance of various parts of the cladding layer, which is easy to cause interface failure and reduce the laser cladding effect. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a mixing device for laser cladding powder configuration. The new stirring mechanism is adopted so that the powder raw materials can be mixed up and down when being stirred, which is convenient for mixing raw materials at different heights and avoiding stratification of the mixed raw materials. The powder raw materials can be fully mixed, thereby ensuring that the performance of each part of the cladding layer is consistent and avoiding interface failure. The laser cladding effect can be improved and the use is convenient, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing device for laser cladding powder configuration, comprising a barrel body with legs arranged on the circumferential side, the bottom of the barrel body is open, and the lower end of the interior of the barrel body is provided with a bottom plate with adjustable height, the middle part of the barrel body is provided with an agitator, the agitator comprises a rotating shaft rotatably arranged at the upper end of the interior of the barrel body, a groove is arranged on the circumferential side of the rotating shaft located at the middle and lower part of the interior of the barrel body, and a sliding sleeve is slidably arranged on the circumferential side of the rotating shaft corresponding to the groove, a movable sleeve at the lower end of the groove is provided with a sleeve, the bottom of the sleeve is rotatably connected to the bottom plate, the side of the rotating shaft, the side of the sliding sleeve and the side of the sleeve are all provided with stirring rods, and an elastic column is connected between two adjacent stirring rods.

[0006] As a preferred technical solution of the utility model, a motor is provided on the top of the barrel body, and the output shaft of the motor is connected to the top of the rotating shaft through a coupling.

[0007] As a preferred technical solution of the utility model, two symmetrically arranged cylinders are provided on the peripheral side surface of the barrel body, and a connecting plate connected to the bottom of the base plate is provided at the bottom of the cylinder.

[0008] As a preferred technical solution of the present utility model, the connecting plate is an L-shaped structure.

[0009] As a preferred technical solution of the utility model, a feed pipe is provided on the top of the barrel body, and a sealing plug is movably clamped on the feed pipe.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The mixing equipment for laser cladding powder configuration in the example of the utility model adopts a new stirring mechanism, so that the powder raw materials can be mixed up and down when being stirred, which is convenient for mixing raw materials at different heights and avoiding stratification of the mixed raw materials. The powder raw materials can be fully mixed, thereby ensuring that the performance of each part of the cladding layer is consistent, avoiding interface failure, improving the laser cladding effect, and being easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a front view of the utility model.

[0014] In the figure: 1 barrel body, 2 motor, 3 rotating shaft, 31 slot, 4 sliding sleeve, 5 sleeve, 6 stirring rod, 61 elastic column, 7 cylinder, 71 connecting plate, 8 bottom plate. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] See also Figure 1-2The utility model provides a technical solution: a mixing device for laser cladding powder configuration, comprising a barrel body 1 with legs arranged on the circumferential side, the bottom of the barrel body 1 is open, and the lower end of the barrel body 1 is provided with a bottom plate 8 with adjustable height, the circumferential side of the barrel body 1 is provided with two symmetrically arranged cylinders 7, the bottom of the cylinder 7 is provided with a connecting plate 71 connected to the bottom of the bottom plate 8, and the middle part of the barrel body 1 is provided with a stirrer, the stirrer comprises a rotating shaft 3 rotatably arranged at the upper end of the barrel body 1, the circumferential side of the rotating shaft 3 located at the middle and lower part of the barrel body 1 is provided with a slot 31, and the circumferential side of the rotating shaft 3 corresponding to the slot 31 is slidably provided with a sliding sleeve 4, the lower end of the slot 31 is provided with a movable sleeve with a sleeve 5, and the bottom of the sleeve 5 is connected to the bottom plate 8 is rotatably connected, stirring rods 6 are arranged on the side of the rotating shaft 3, the side of the sliding sleeve 4 and the side of the ferrule 5, and an elastic column 61 is connected between the two adjacent stirring rods 6 above and below. The elastic column 61 can adopt a telescopic rod with a spring inside to control the cyclic shortening and elongation of the cylinder 7. When the cylinder 7 shortens, it drives the bottom plate 8 to move upward through the connecting plate 71, and when the bottom plate 8 moves upward, it drives the ferrule 5 to move upward, and the ferrule 5 drives the stirring rods 6 on its side to move upward. At this time, the stirring rod 6 on the lower side drives the stirring rod 6 in the middle to move upward through the elastic column 61, and the stirring rod 6 in the middle squeezes the elastic column 61 on the upper side. The elastic column 61 changes, and the spacing between the upper, middle and lower stirring rods 6 becomes smaller, thereby changing the stirring effect of the stirring rod 6 on the cladding powder.

[0017] When the cylinder 7 is extended, the cylinder 7 drives the bottom plate 8 to move downward through the connecting plate 71. As can be seen from the above steps, the distance between the upper, middle and lower stirring rods 6 becomes larger, which changes the stirring effect of the stirring rods 6 on the cladding powder.

[0018] Furthermore, a motor 2 is provided on the top of the barrel body 1, and the output shaft of the motor 2 is connected to the top of the rotating shaft 3 through a coupling. The operation of the motor 2 is controlled by an external switch group. The motor 2 drives the rotating shaft 3 to rotate, and the rotating shaft 3 drives the sliding sleeve 4 and the ferrule 5 to rotate. At the same time, the rotating shaft 3, the sliding sleeve 4 and the ferrule 5 all drive their corresponding stirring rods 6 to rotate, and the stirring rods 6 stir and mix the cladding powder.

[0019] Furthermore, the connecting plate 71 is an L-shaped structure.

[0020] Furthermore, a feed pipe is provided on the top of the barrel body 1, and a sealing plug is movably connected to the feed pipe. After adding the configuration powder through the feed pipe, the sealing plug is covered to prevent the raw materials from splashing out through the feed pipe during stirring.

[0021] The motor 2 used in the present invention is a common electronic component in the prior art, and its working mode and circuit structure are well-known technologies, which will not be described in detail here.

[0022] When using:

[0023] After adding the configuration powder through the feed tube, cover with the sealing plug;

[0024] The motor 2 is controlled to work by an external switch group, the motor 2 drives the rotating shaft 3 to rotate, the rotating shaft 3 drives the sliding sleeve 4 and the ferrule 5 to rotate, and at the same time, the rotating shaft 3, the sliding sleeve 4 and the ferrule 5 all drive their corresponding stirring rods 6 to rotate, and the stirring rods 6 stir and mix the cladding powder;

[0025] The cylinder 7 is controlled to shorten and lengthen cyclically. When the cylinder 7 shortens, the bottom plate 8 is driven upward through the connecting plate 71. When the bottom plate 8 is moved upward, the ferrule 5 is driven upward. The ferrule 5 drives the stirring rod 6 on its side to move upward. At this time, the stirring rod 6 on the lower side drives the stirring rod 6 in the middle to move upward through the elastic column 61. The stirring rod 6 in the middle squeezes the elastic column 61 on the upper side. The elastic column 61 changes, and the distance between the upper, middle and lower stirring rods 6 becomes smaller, thereby changing the stirring effect of the stirring rod 6 on the cladding powder.

[0026] When the cylinder 7 is extended, the cylinder 7 drives the bottom plate 8 to move downward through the connecting plate 71. As can be seen from the above steps, the distance between the upper, middle and lower stirring rods 6 becomes larger, which changes the stirring effect of the stirring rods 6 on the cladding powder.

[0027] After the stirring is completed, the cylinder 7 is controlled to be extended to the maximum state, and the cylinder 7 drives the bottom plate 8 to move down to a position separated from the barrel body 1 through the connecting plate 71, and the powder is discharged through the bottom of the barrel body 1.

[0028] The utility model adopts a new stirring mechanism, so that the powder raw materials can be mixed up and down when being stirred, which is convenient for mixing raw materials at different heights and avoiding stratification of the mixed raw materials. The powder raw materials can be fully mixed, thereby ensuring the consistency of performance of various parts of the cladding layer and avoiding interface failure. The laser cladding effect can be improved and the use is convenient.

[0029] The undisclosed parts in the present utility model are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.

Claims

1. A mixing device for preparing laser cladding powder, comprising a barrel (1) with legs provided on the circumferential side, characterized in that: The barrel (1) is open at the bottom, and a bottom plate (8) whose height can be adjusted is provided at the lower end of the barrel (1). A stirrer is provided in the middle of the barrel (1), and the stirrer comprises a rotating shaft (3) rotatably arranged at the upper end of the barrel (1). A slot (31) is provided on the peripheral side surface of the rotating shaft (3) located at the middle and lower part of the barrel (1), and a sliding sleeve (4) is slidably provided on the peripheral side surface of the rotating shaft (3) corresponding to the slot (31). A sleeve (5) is movably provided at the lower end of the slot (31), and the bottom of the sleeve (5) is rotatably connected to the bottom plate (8). A stirring rod (6) is provided on the side surface of the rotating shaft (3), the side surface of the sliding sleeve (4) and the side surface of the sleeve (5), and an elastic column (61) is connected between two stirring rods (6) adjacent to each other.

2. The mixing device for laser cladding powder preparation according to claim 1, characterized in that: A motor (2) is provided on the top of the barrel body (1), and an output shaft of the motor (2) is connected to the top of the rotating shaft (3) via a coupling.

3. The mixing device for laser cladding powder configuration according to claim 1, characterized in that: Two symmetrically arranged cylinders (7) are provided on the peripheral side of the barrel body (1), and a connecting plate (71) connected to the bottom of the bottom plate (8) is provided at the bottom of the cylinder (7).

4. The mixing device for laser cladding powder configuration according to claim 3, characterized in that: The connecting plate (71) is an L-shaped structure.

5. The mixing device for laser cladding powder preparation according to claim 1, characterized in that: A feed pipe is provided on the top of the barrel body (1), and a sealing plug is movably clamped on the feed pipe.