Distributing device of flat-die granulator

By providing a rotating shaft and linkage assembly in the screening cylinder of the flat mold pellet machine material separation device, the first screen is vibrated up and down, and a conveyor dragon is arranged in the conveying cylinder, the problems of material accumulation and blockage are solved, and the screening efficiency is improved.

CN222535428UActive Publication Date: 2025-02-28ANYANG GEMCO ENERGY MACHINERY
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Patent Information

Application Number
CN202421249956.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-28
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

During the use of the existing flat mold pelletizer material separation device, materials are easily accumulated on the fine screen filter, resulting in blockage, and particles may not be able to pass through the second oblique leakage network quickly, causing blockage, which is not conducive to improving screening efficiency.

Method used

A material distribution device including a screening cylinder and a conveying cylinder is designed. A rotating shaft and linkage assembly are provided in the screening cylinder to vibrate up and down to avoid material accumulation; at the same time, a conveying dragon is provided in the conveying cylinder, which rotates simultaneously through the transmission assembly to ensure smooth material transportation and screening.

Benefits of technology

By vibrating the first screen up and down, the material passing rate is improved, stacking and blockage are avoided, and the screening efficiency is improved. At the same time, the synchronous rotation of the conveying dragon ensures continuous screening of the material and improves the overall material separation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of material distribution of flat-die granulators, and relates to a material distribution device of a flat-die granulator. The screening device comprises a screening cylinder and a conveying cylinder, the upper end of the screening cylinder is provided with a feeding port, and the lower end is provided with a discharging port. A rotating shaft is vertically and rotatably arranged in the screening barrel, a screening mechanism is arranged in the screening barrel, the screening mechanism is installed on the rotating shaft in an up-down moving mode, and a linkage assembly enabling the screening mechanism to move up and down is arranged on the rotating shaft; the conveying cylinder is arranged on one side of the screening cylinder, the upper end of the conveying cylinder communicates with the upper portion of the screening cylinder through a feeding pipe, the lower end of the conveying cylinder communicates with the lower portion of the screening cylinder through a discharging pipe, and the screening mechanism is located between the discharging pipe and the feeding pipe; and a conveying auger is arranged in the conveying cylinder. When the rotating shaft rotates, under the action of the linkage assembly, the first screen moves up and down in a reciprocating mode and vibrates up and down, so that materials smoothly pass through the first screen, the materials are prevented from being accumulated above the first screen, and the screening efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material distribution of flat die pellet machines and relates to a material distribution device of a flat die pellet machine. Background Art

[0002] Flat die pellet machine is a multifunctional pellet production equipment, which is used to produce pelletized feed, biomass fuel and other materials that need to be pelletized. A separation device is required in the production process of flat die pellet machine.

[0003] In the patent document with the announcement number CN216271511U, a biomass pellet machine material distribution device is disclosed, which includes a main device, a control device, a power device, a deceleration device, and a feeding device. The main device is arranged on the ground, the control device is arranged on the front of the main device, and the power device is arranged on the top of the main device and extends inside the main device. The device can intelligently control the material distribution process by setting the control device, thereby improving the efficiency of material distribution. By setting the power device, the speed and efficiency of material distribution can be improved, and the labor intensity of the staff can be reduced. However, during the use of the device, there are the following shortcomings: after the material falls into the fine screen filter, it is easy to accumulate on the fine screen filter, causing blockage.

[0004] In the patent document with the announcement number CN219745436U, a biomass pellet machine distributing device is disclosed, including a base, a box body, and a shell. A cylinder is fixedly provided at the upper end of the shell, and a first oblique leakage net is rotatably provided inside the cylinder. The outer edge of the second oblique leakage net is rotatably connected to the inner wall of the cylinder, and a rotating drum is fixedly provided on the outer side of the base. This device can allow particles to fall into the second screening mechanism for screening in time during the screening process, and will not pile up or cause blockage. However, during the use of this device, there are the following shortcomings: the particles may not be able to pass through the second oblique leakage net quickly, so that they accumulate on the second oblique leakage net and cause blockage, which is not conducive to improving the screening efficiency.

[0005] In order to solve the above problems, the utility model proposes a material dividing device for a flat die pellet machine. Utility Model Content

[0006] In order to solve the problems existing in the background technology, the utility model proposes a material dividing device for a flat die pellet machine.

[0007] In order to achieve the above-mentioned purpose, the technical scheme adopted by the utility model is as follows: the flat die pellet machine dividing device includes a screening drum and a conveying drum; a feeding port is provided at the upper end of the screening drum, and a discharge port is provided at the lower end; a rotating shaft is provided for vertical rotation in the screening drum, a screening mechanism is provided in the screening drum, the screening mechanism is installed on the rotating shaft for up and down movement, and a linkage component for moving the screening mechanism up and down is provided on the rotating shaft; the conveying drum is provided on one side of the screening drum, the upper end of the conveying drum is connected with the upper part of the screening drum through a feeding pipe, the lower end of the conveying drum is connected with the lower part of the screening drum through a discharging pipe, and the screening mechanism is located between the discharging pipe and the feeding pipe; a conveying dragon is provided in the conveying drum.

[0008] Furthermore, the screening mechanism includes a first screen and a second screen, the first screen is located above the second screen, the first screen and the second screen are both arranged on a rotating shaft, the end of the feed pipe close to the screening cylinder is located above the first screen, and the end of the discharge pipe close to the screening cylinder is arranged in cooperation with the second screen.

[0009] Furthermore, the first screen and the second screen are both in the shape of cones with the tip pointing upward, and the lower end of the second screen cooperates with an end of the discharge pipe close to the screening cylinder.

[0010] Furthermore, the first screen is installed on the upper end of the rotating shaft by an elastic telescopic part so as to move up and down; the linkage assembly includes a first bevel gear, a second bevel gear and a cam; a connecting rod is rotatably installed on the rotating shaft, and the axis of the connecting rod is perpendicular to the axis of the rotating shaft; the cam is fixedly sleeved on the connecting rod, the second bevel gear is coaxially rotatably sleeved on the connecting rod, the first bevel gear is coaxially fixedly sleeved on the rotating shaft, and the first bevel gear and the second bevel gear are meshed.

[0011] Furthermore, the elastic telescopic member includes a telescopic rod and a spring; the lower end of the telescopic rod is fixedly mounted on the upper end of the rotating shaft, the upper end of the telescopic rod is fixedly connected to the first screen, the spring is sleeved on the telescopic rod, and the spring is fixedly connected between the rotating shaft and the first screen.

[0012] Furthermore, the linkage assembly includes a first protrusion and a hemispherical second protrusion; a fixed sleeve is sleeved on the rotating shaft, the fixed sleeve is fixedly connected to the screening cylinder, and there are multiple second protrusions, which are fixed at intervals on the upper end surface of the fixed sleeve; a movable sleeve is sleeved on the rotating shaft for up and down sliding, a slider is fixedly installed on the rotating shaft, a sliding groove is provided on the movable sleeve, and the slider is slid up and down in the sliding groove; the first protrusion is fixedly connected to the lower end surface of the movable sleeve, and the first protrusion cooperates with the second protrusion; the screening mechanism is fixedly connected to the movable sleeve.

[0013] Furthermore, the rotating shaft and the conveying dragon are connected through a transmission assembly, which includes a first pulley, a belt and a second pulley; the first pulley is coaxially fixedly sleeved on the rotating shaft, one end of the conveying dragon extends to the outside of the conveying cylinder, and the second pulley is coaxially fixedly sleeved on the end of the conveying dragon extending to the outside of the conveying cylinder, and the belt transmission is connected between the first pulley and the second pulley.

[0014] Furthermore, the discharge port at the lower end of the screening cylinder is connected to a storage barrel.

[0015] Compared with the prior art, the utility model has the following beneficial effects: 1. When the shaft rotates, under the action of the linkage assembly, the first screen moves back and forth up and down, and the first screen vibrates up and down, which is conducive to the smooth passage of materials through the first screen, avoiding the accumulation of materials above the first screen, and is conducive to improving the screening efficiency.

[0016] 2. When the shaft rotates, the conveying dragon rotates synchronously under the action of the transmission assembly, and then the material at the bottom of the conveying cylinder is transported to the upper end of the conveying cylinder, and then enters the screening cylinder again through the feed pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the external structure of Example 1 of the utility model.

[0018] Figure 2 It is a schematic diagram of the internal structure of Example 1 of the utility model.

[0019] Figure 3 It is a structural schematic diagram of the elastic telescopic member in the utility model.

[0020] Figure 4 It is a schematic diagram of the external structure of Example 2 of the utility model.

[0021] Figure 5 It is a schematic diagram of the internal structure of the screening cylinder in Example 2 of the present utility model.

[0022] Figure 6 It is a structural schematic diagram of the movable sleeve of the utility model.

[0023] In the figure: 1, bottom plate; 2, screening cylinder; 3, first motor; 4, rotating shaft; 5, first screen; 6, first bevel gear; 7, connecting rod; 8, second bevel gear; 9, cam; 10, second motor; 11, conveying dragon; 12, discharge pipe; 13, inlet pipe; 14, storage barrel; 15, conveying cylinder; 16, fixed sleeve; 17, movable sleeve; 18, first pulley; 19, belt; 20, second pulley; 21, first convex block; 22, telescopic rod; 23, spring; 24, second screen; 25, second convex block; 26, slider; 27, slide groove. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example 1: Figure 1-Figure 3 As shown, the technical solution adopted by the utility model is as follows: the flat die pellet machine dividing device includes a bottom plate 1, a screening cylinder 2 and a conveying cylinder 15.

[0026] The screening drum 2 and the conveying drum 15 are both fixedly mounted on the bottom plate 1 through supporting legs. A feeding port is provided at the upper end of the screening drum 2, and a discharge port is provided at the lower end. A storage barrel 14 is provided on the bottom plate 1, and the storage barrel 14 is connected to the discharge port. A screening mechanism is provided in the screening drum 2. The material is added into the screening drum 2 through the feeding port, and enters the storage barrel 14 after being screened by the screening mechanism.

[0027] A rotating shaft 4 is rotatably arranged in the screening cylinder 2. Specifically, a first motor 3 is fixedly installed on the bottom plate 1, and the motor shaft of the first motor 3 is vertically arranged, and the lower end of the rotating shaft 4 penetrates the screening cylinder 2 and extends to the outside of the screening cylinder 2. The motor shaft of the first motor 3 is coaxially fixedly connected with the rotating shaft 4.

[0028] The screening mechanism is arranged on the rotating shaft 4 for moving up and down, and a linkage assembly for driving the screening mechanism to move up and down is arranged on the rotating shaft 4. When the rotating shaft 4 rotates, the screening mechanism rotates with the rotating shaft 4, and at the same time, under the action of the linkage assembly, the screening mechanism moves up and down, so that the screening mechanism vibrates, which helps the material to pass through the screening mechanism smoothly, and less material is accumulated above the screening mechanism, which is conducive to improving the screening efficiency.

[0029] The screening mechanism includes a first screen 5 and a second screen 24. The first screen 5 and the second screen 24 are both in a cone shape with the tip pointing upward. The first screen 5 is located above the second screen 24. When the material is screened by the first screen 5 for the first time, larger particles are screened out, and then after the second screening by the second screen 24, the material enters the storage barrel 14 through the discharge port.

[0030] The first screen 5 is installed on the upper end of the rotating shaft 4 through an elastic telescopic member, and the second screen 24 is fixedly sleeved on the rotating shaft 4 .

[0031] The elastic telescopic member includes a telescopic rod 22 and a spring 23. The lower end of the telescopic rod 22 is fixed to the upper end of the rotating shaft 4, and the upper end of the telescopic rod 22 is fixedly connected to the first screen 5. The spring 23 is sleeved on the telescopic rod 22, and the spring 23 is fixedly connected between the first screen 5 and the second screen 24.

[0032] The linkage assembly includes a first bevel gear 6, a second bevel gear 8 and a cam 9. The first bevel gear 6 is coaxially fixedly sleeved on the rotating shaft 4. A connecting rod 7 is rotatably connected to the rotating shaft 4, and the axis of the connecting rod 7 is perpendicular to the axis of the rotating shaft 4. The second bevel gear 8 is coaxially fixedly sleeved on the connecting rod 7, and the second bevel gear 8 is meshed with the first bevel gear 6. The cam 9 is coaxially fixedly sleeved on the connecting rod 7. When the rotating shaft 4 rotates, under the action of the first bevel gear 6 and the second bevel gear 8, the connecting rod 7 rotates, and then the cam 9 rotates. Under the action of the cam 9, the first screen 5 reciprocates up and down, so that the first screen 5 has an up and down vibration effect, which is conducive to the smooth passage of the material through the first screen 5, avoiding the accumulation of material above the first screen 5, and is conducive to improving the screening efficiency.

[0033] The conveying drum 15 is arranged at one side of the screening drum 2, and a conveying dragon 11 is rotatably arranged in the conveying drum 15. A second motor 10 is fixedly installed on the bottom plate 1, and the motor shaft of the second motor 10 is arranged vertically upward, and the motor shaft of the second motor 10 is coaxially fixedly connected with the conveying dragon 11. The upper end of the conveying drum 15 is connected to the upper part of the screening drum 2 through the feed pipe 13, and the lower end of the conveying drum 15 is connected to the lower part of the screening drum 2 through the discharge pipe 12. The discharge pipe 12 and the feed pipe 13 are both arranged obliquely, and the lower end of the discharge pipe 12 is connected to the conveying drum 15, and the higher end of the feed pipe 13 is connected to the conveying drum 15. One end of the feed pipe 13 close to the screening drum 2 is above the tip of the first screen 5, and one end of the discharge pipe 12 close to the screening drum 2 is above the lower end of the second screen 24 and is arranged in coordination with the lower end of the second screen 24.

[0034] Working principle: Add materials into the screening cylinder 2 through the feeding port.

[0035] Start the first motor 3, the shaft 4 rotates, and when the shaft 4 rotates, the first screen 5 and the second screen 24 rotate synchronously. Under the action of the first bevel gear 6 and the second bevel gear 8, the connecting rod 7 rotates and the cam 9 rotates. Under the action of the cam 9, the telescopic rod 22 and the spring 23, the first screen 5 moves up and down reciprocatingly, and then the first screen 5 vibrates up and down, which is conducive to the smooth passage of the material through the first screen 5 and better screening of the material. The material screened by the first screen 5 falls on the second screen 24, and after being screened by the second screen 24, it enters the storage barrel 14 through the discharge port.

[0036] At the same time, the second motor 10 is started to rotate the conveying dragon 11. The material left on the second screen 24 enters the conveying cylinder 15 through the discharge pipe 12, and the conveying dragon 11 conveys the material in the conveying cylinder 15 to the upper end of the conveying cylinder 15, and then enters the screening cylinder 2 again through the feed pipe 13 for screening.

[0037] Example 2: Figure 4 , Figure 5 , Figure 6 As shown, this embodiment only introduces the parts that are different from those in Embodiment 1, and the same parts are not repeated here.

[0038] The linkage assembly includes a hemispherical second protrusion 25 and a first protrusion 21. A fixed sleeve 16 is rotatably sleeved on the rotating shaft 4, and the fixed sleeve 16 is fixedly connected to the screening cylinder 2. Specifically, the fixed sleeve 16 can be fixedly connected to the screening cylinder 2 by a fixed rod, and the fixed rod is not drawn in the figure. The upper end surface of the fixed sleeve 16 extends into the screening cylinder 2. And the upper end surface of the fixed sleeve 16 is fixedly connected with a plurality of second protrusions 25, and the plurality of second protrusions 25 are arranged at intervals. A movable sleeve 17 is slidably sleeved on the rotating shaft 4. A slide groove 27 is provided on the movable sleeve 17, and a slider 26 is fixedly connected to the rotating shaft 4, and the slider 26 is slidably arranged in the slide groove 27. The first protrusion 21 is fixedly connected to the lower end surface of the movable sleeve 17. The first screen 5 and the second screen 24 are both fixedly connected to the movable sleeve 17.

[0039] When the rotating shaft 4 rotates, the movable sleeve 17 rotates synchronously. When the first protrusion 21 contacts the second protrusion 25, the first protrusion 21 moves upward along the second protrusion 25, and the movable sleeve 17, the first screen 5 and the second screen 24 move upward. After the first protrusion 21 moves to the top of the second protrusion 25, under the action of the gravity of the movable sleeve 17, the first screen 5 and the second screen 24, the first protrusion 21 moves downward along the second protrusion 25. Under the action of multiple second protrusions 25, the movable sleeve 17 intermittently moves up and down, thereby causing the first screen 5 and the second screen 24 to produce a vibration effect.

[0040] A transmission assembly is provided between the rotating shaft 4 and the conveying dragon 11. When the rotating shaft 4 rotates, the rotating shaft 4 drives the conveying dragon 11 to rotate synchronously through the transmission assembly. The transmission assembly includes a first pulley 18, a belt 19 and a second pulley 20. The first pulley 18 is fixedly sleeved on the rotating shaft 4. One end of the conveying dragon 11 passes through the bottom of the conveying cylinder 15 and extends to the outside of the conveying cylinder 15, and the end of the conveying dragon 11 extending outside the conveying cylinder 15 is coaxially fixedly connected to the second pulley 20. The belt 19 is connected between the first pulley 18 and the second pulley 20.

[0041] Working principle: Add materials into the screening cylinder 2 through the feeding port.

[0042] Start the first motor 3, the rotating shaft 4 rotates, the movable sleeve 17 rotates, and the first screen 5 and the second screen 24 rotate synchronously. When the first protrusion 21 rotates around the axis of the rotating shaft 4, when the first protrusion 21 contacts the second protrusion 25, the first protrusion 21 moves upward along the second protrusion 25, the movable sleeve 17 moves upward, and the first screen 5 and the second screen 24 move upward. After the first protrusion 21 moves to the top of the second protrusion 25, under the action of the gravity of the movable sleeve 17, the first screen 5 and the second screen 24, the first protrusion 21 moves downward along the slider 26, and the movable sleeve 17, the first screen 5 and the second screen 24 move downward. Under the action of multiple second protrusions 25, the first protrusion 21 moves up and down reciprocatingly, thereby causing the first screen 5 and the second screen 24 to shake.

[0043] At the same time, under the action of the transmission assembly, the conveying dragon 11 rotates. The material left on the second screen 24 enters the conveying cylinder 15 through the discharge pipe 12, and the conveying dragon 11 conveys the material in the conveying cylinder 15 to the upper end of the conveying cylinder 15, and then enters the screening cylinder 2 again through the feed pipe 13 for screening.

[0044] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Flat die pellet machine material dividing device, characterized by: The invention comprises a screening drum (2) and a conveying drum (15); the upper end of the screening drum (2) is provided with a feeding port, and the lower end is provided with a discharging port; a rotating shaft (4) is provided in the screening drum (2) for vertical rotation, a screening mechanism is provided in the screening drum (2), the screening mechanism is mounted on the rotating shaft (4) for vertical movement, and a linkage assembly for moving the screening mechanism up and down is provided on the rotating shaft (4); the conveying drum (15) is provided on one side of the screening drum (2), the upper end of the conveying drum (15) is connected to the upper part of the screening drum (2) through a feeding pipe (13), the lower end of the conveying drum (15) is connected to the lower part of the screening drum (2) through a discharging pipe (12), and the screening mechanism is located between the discharging pipe (12) and the feeding pipe (13); a conveying dragon (11) is provided in the conveying drum (15).

2. The material distribution device of the flat die pellet machine according to claim 1, characterized in that: The screening mechanism comprises a first screen (5) and a second screen (24), the first screen (5) being located above the second screen (24), the first screen (5) and the second screen (24) being both arranged on a rotating shaft (4), the end of the feed pipe (13) close to the screening cylinder (2) being located above the first screen (5), and the end of the discharge pipe (12) close to the screening cylinder (2) being arranged in cooperation with the second screen (24).

3. The material distribution device of the flat die pellet machine according to claim 2, characterized in that: The first screen (5) and the second screen (24) are both in the shape of a cone with the tip pointing upward, and the lower end of the second screen (24) is engaged with an end of the discharge pipe (12) close to the screening cylinder (2).

4. The material distribution device of the flat die pellet machine according to claim 2, characterized in that: The first screen (5) is mounted on the upper end of the rotating shaft (4) via an elastic telescopic member so as to move up and down; the linkage assembly comprises a first bevel gear (6), a second bevel gear (8) and a cam (9); a connecting rod (7) is rotatably mounted on the rotating shaft (4), and the axis of the connecting rod (7) is perpendicular to the axis of the rotating shaft (4); the cam (9) is fixedly sleeved on the connecting rod (7), the second bevel gear (8) is coaxially rotatably sleeved on the connecting rod (7), the first bevel gear (6) is coaxially fixedly sleeved on the rotating shaft (4), and the first bevel gear (6) and the second bevel gear (8) are meshed.

5. The material distribution device of the flat die pellet machine according to claim 4, characterized in that: The elastic telescopic member comprises a telescopic rod (22) and a spring (23); the lower end of the telescopic rod (22) is fixedly mounted on the upper end of the rotating shaft (4), the upper end of the telescopic rod (22) is fixedly connected to the first screen (5), the spring (23) is sleeved on the telescopic rod (22), and the spring (23) is fixedly connected between the rotating shaft (4) and the first screen (5).

6. The material distribution device of the flat die pellet machine according to claim 1, characterized in that: The linkage assembly comprises a first protrusion (21) and a hemispherical second protrusion (25); a fixed sleeve (16) is sleeved on the rotating shaft (4), the fixed sleeve (16) is fixedly connected to the screening cylinder (2), a plurality of second protrusions (25) are provided, and the plurality of second protrusions (25) are fixedly fixed on the upper end surface of the fixed sleeve (16) at intervals; a movable sleeve (17) is sleeved on the rotating shaft (4) for upward and downward sliding movement, a slider (26) is fixedly mounted on the rotating shaft (4), a slide groove (27) is provided on the movable sleeve (17), and the slider (26) is slidably arranged in the slide groove (27) for upward and downward movement; the first protrusion (21) is fixedly connected to the lower end surface of the movable sleeve (17), and the first protrusion (21) cooperates with the second protrusion (25); and the screening mechanism is fixedly connected to the movable sleeve (17).

7. The material distribution device of the flat die pellet machine according to claim 1, characterized in that: The rotating shaft (4) and the conveying dragon (11) are connected to each other through a transmission assembly, which comprises a first pulley (18), a belt (19) and a second pulley (20); the first pulley (18) is coaxially fixedly sleeved on the rotating shaft (4), one end of the conveying dragon (11) extends outside the conveying cylinder (15), the second pulley (20) is coaxially fixedly sleeved on one end of the conveying dragon (11) extending outside the conveying cylinder (15), and the belt (19) is connected to each other between the first pulley (18) and the second pulley (20).

8. The material distribution device of the flat die pellet machine according to claim 1, characterized in that: The discharge port at the lower end of the screening cylinder (2) is connected to a storage barrel (14).

Citation Information

Patent Citations

  • Distributing device of biomass granulator

    CN216271511U

  • Distributing device of biomass granulator

    CN219745436U