Aluminum alloy frame recovery device of photovoltaic module

Abstract

The utility model discloses an aluminum alloy frame recovery device of a photovoltaic module, which comprises a feeding module and a splitting module, the feeding module comprises a plurality of supporting columns, a bottom plate installed between the supporting columns, a belt conveyor embedded in the top of the bottom plate, a photovoltaic module attached to the top of the belt conveyor, a plurality of profiles surrounding the outer side of the photovoltaic module, and corner connectors detachably connected between every two adjacent profiles. According to the utility model, the belt conveyor conveys the section bar provided with the photovoltaic module, when the photovoltaic module arrives at the bottom of the lifting plate, the control panel starts the cylinder, then the lifting plate drives the U-shaped plate, the cross frame and the supporting plate to descend, and when the supporting plate is in contact with the photovoltaic module, the cross frame with the outer end inclining downwards tends to be horizontally placed, so that the photovoltaic module can be fixed. And then the supporting plate extrudes the two adjacent profiles, the profiles can be separated from the corner connector, the structural design is simple, and the manufacturing difficulty and the manufacturing cost of the device are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy frame recycling, in particular to an aluminum alloy frame recycling device for a photovoltaic module. Background Art

[0002] Photovoltaic panels are a type of power generation device that generates direct current when exposed to sunlight. They are made up of thin solid photovoltaic cells made almost entirely of semiconductor materials (such as silicon). Since there are no moving parts, they can operate for long periods of time without causing any loss.

[0003] Application No. CN202220574479.X discloses an automatic disassembly device for solar photovoltaic modules, which relates to a field of resource recycling of solar photovoltaic modules, including a junction box disassembly device and an aluminum alloy frame disassembly device. The junction box disassembly device includes a bracket 1, a working platform 1 and two sets of junction box disassembly mechanisms. The junction box is shoveled away from the back plate by a spatula. The material receiving box is arranged on the bracket below the corresponding junction box, and the disassembled junction box can be recycled. The aluminum alloy frame disassembly device includes a bracket 2, a working platform 2 and four sets of aluminum alloy frame disassembly mechanisms. The flange of the frame is supported by a top rod to disassemble from the back plate. The material receiving trough is arranged around the bracket 2, and the corresponding aluminum alloy side strip after disassembly can be recycled. The utility model can automatically disassemble the junction box and the aluminum alloy frame, and can recycle the disassembled materials, realize the fully automated disassembly of solar photovoltaic modules, with high efficiency and accurate positioning, and can maintain the integrity of the back plate, junction box and aluminum alloy frame after disassembly. However, before the application leaves the factory, due to the complex structural design, the production and manufacturing are very troublesome, and the manufacturing cost is high. Utility Model Content

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.

[0005] To this end, the technical solution adopted in this utility model is:

[0006] The aluminum alloy frame recycling device of the photovoltaic module includes a feeding module and a splitting module, wherein the feeding module includes a plurality of support columns, a bottom plate installed between the plurality of support columns, a belt conveyor embedded in the top of the bottom plate, a photovoltaic module attached to the top of the belt conveyor, a plurality of profiles enclosed on the outside of the photovoltaic module, and an angle code detachably connected between two adjacent profiles, and a splitting module, wherein the splitting module includes a top plate connected between the plurality of support columns, a cylinder vertically penetrating the top plate, a lifting plate connected to the movable end of the cylinder, a plurality of U-shaped plates connected to the outer wall of the lifting plate, a cross frame movably connected to the U-shaped plate, and a support plate connected to the outer end of the cross frame.

[0007] By adopting the above technical solution, the belt conveyor transports the profiles installed with photovoltaic modules. When the photovoltaic modules come to the bottom of the lifting plate, the control panel starts the cylinder, and then the lifting plate descends with the U-shaped plate, the cross frame, and the support plate. When the support plate contacts the photovoltaic modules, the cross frame with the outer end tilted downward tends to be placed horizontally, and then the support plate can separate the profiles from the angle code by squeezing two adjacent profiles. The structural design is simple, which reduces the manufacturing difficulty and cost of the device.

[0008] In a preferred example, the utility model can be further configured as follows: a plurality of profiles are combined to form a rectangle, the thickness of the profile is greater than the thickness of the photovoltaic module, and the bottom of the profile is flush with the bottom of the photovoltaic module.

[0009] In a preferred example, the utility model can be further configured as follows: a plurality of support plates are respectively located at the top of the four corners of the photovoltaic module, and the support plates are fitted with the inner walls of two adjacent profiles.

[0010] In a preferred example, the utility model can be further configured as follows: the lifting plate, the cross frame, and the support plate are made of the same materials, and the support plate is made of a metal material with a harderness greater than that of the profile.

[0011] In a preferred example, the utility model can be further configured as follows: a material receiving box is provided at the bottom of the support column, and the material receiving box is located at one end of the belt conveyor.

[0012] In a preferred example, the utility model can be further configured as follows: a control panel is embedded on the front side of the top plate, and the belt conveyor and the cylinder are electrically connected to an external PLC.

[0013] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0014] 1. In the utility model, the belt conveyor conveys the profiles installed with the photovoltaic modules. When the photovoltaic modules come to the bottom of the lifting plate, the control panel starts the cylinder, and then the lifting plate descends with the U-shaped plate, the cross frame and the support plate. When the support plate contacts the photovoltaic modules, the cross frame with the outer end tilted downward tends to be placed horizontally, and then the support plate can separate the profiles from the corner code by squeezing two adjacent profiles. The structural design is simple, which reduces the manufacturing difficulty and manufacturing cost of the device.

[0015] 2. In the utility model, the material receiving box can collect the split photovoltaic components, profiles, and corner codes in a unified manner, thereby improving the comfort of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the feeding module of the utility model;

[0018] Figure 3 It is a left sectional view of the top plate of the utility model;

[0019] Figure 4 This is a schematic diagram of the split module of the utility model.

[0020] Reference numerals:

[0021] 100, feeding module; 110, support column; 120, bottom plate; 130, belt conveyor; 140, photovoltaic module; 150, profile; 160, angle code;

[0022] 200, split module; 210, top plate; 220, cylinder; 230, lifting plate; 240, U-shaped plate; 250, cross frame; 260, support plate;

[0023] 300, receiving box;

[0024] 400. Control panel. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0026] It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention.

[0027] The following describes the aluminum alloy frame recovery device of the photovoltaic module provided by some embodiments of the present utility model in conjunction with the accompanying drawings.

[0028] Embodiment 1:

[0029] Combination Figure 1-4 As shown, the aluminum alloy frame recycling device of the photovoltaic module provided by the utility model includes a feeding module 100 and a splitting module 200, wherein the feeding module 100 includes a plurality of support columns 110, a bottom plate 120 installed between the plurality of support columns 110, a belt conveyor 130 embedded on the top of the bottom plate 120, a photovoltaic module 140 attached to the top of the belt conveyor 130, a plurality of profiles 150 enclosed on the outside of the photovoltaic module 140, and an angle code 160 detachably connected between two adjacent profiles 150;

[0030] The splitting module 200 includes a top plate 210 connected between a plurality of support columns 110, a cylinder 220 vertically passing through the top plate 210, a lifting plate 230 connected to a movable end of the cylinder 220, a plurality of U-shaped plates 240 connected to an outer wall of the lifting plate 230, a cross frame 250 movably connected to the U-shaped plate 240, and a support plate 260 connected to an outer end of the cross frame 250.

[0031] Furthermore, multiple profiles 150 are combined to form a rectangle, the thickness of the profile 150 is greater than the thickness of the photovoltaic module 140, and the bottom of the profile 150 is flush with the bottom of the photovoltaic module 140. With this size design, when the support plate 260 falls on the photovoltaic module 140, as the lifting plate 230 continues to descend, the support plate 260 tends to be square, and then the profile 150 is split.

[0032] Furthermore, a plurality of support plates 260 are respectively located at the top of the four corners of the photovoltaic module 140, and the support plates 260 are fitted with the inner walls of two adjacent profiles 150. With this layout design, the support plates 260 focus on the joints of two adjacent profiles 150, making it easy to disassemble the profiles 150.

[0033] Furthermore, the lifting plate 230, the cross frame 250, and the support plate 260 are made of the same materials. The support plate 260 is made of a metal material with a hardness greater than that of the profile 150. The use of metal materials with special requirements can prevent the profile 150 from causing damage to the support plate 260, thereby ensuring the service life of the support plate 260.

[0034] Embodiment 2:

[0035] Combination Figure 1 As shown, on the basis of the first embodiment, a receiving box 300 is provided at the bottom of the support column 110, and the receiving box 300 is located at one end of the belt conveyor 130. The receiving box 300 can collect the split photovoltaic components 140, profiles 150, and angle codes 160 in a unified manner, thereby improving the comfort of use.

[0036] Embodiment three:

[0037] Combination Figure 1-4 As shown, in the above embodiment, a control panel 400 is embedded on the front side of the top plate 210, and the belt conveyor 130 and the cylinder 220 are electrically connected to an external PLC. The control circuit of the control panel 400 can be realized by simple programming by a technician in this field, and the provision of power is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail. Then, the structural design can make the device free from manual operation and improve the comfort of use.

[0038] The working principle and use process of the utility model are as follows: when the device is put into actual use, the belt conveyor 130 conveys the profile 150 installed with the photovoltaic module 140. When the photovoltaic module 140 reaches the bottom of the lifting plate 230, the control panel 400 starts the cylinder 220, and then the lifting plate 230 descends with the U-shaped plate 240, the cross frame 250, and the support plate 260. When the support plate 260 contacts the photovoltaic module 140, the cross frame 250 with the outer end tilted downward tends to be placed horizontally, and then the support plate 260 squeezes two adjacent profiles 150 to separate the profile 150 from the corner code 160, and then the separated parts fall into the inside of the receiving box 300 along with the belt conveyor 130.

[0039] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. Aluminum alloy frame recycling device for photovoltaic modules, characterized in that: include: A feeding module (100), the feeding module (100) comprising a plurality of support columns (110), a bottom plate (120) installed between the plurality of support columns (110), a belt conveyor (130) embedded in the top of the bottom plate (120), a photovoltaic module (140) attached to the top of the belt conveyor (130), a plurality of profiles (150) enclosed outside the photovoltaic module (140), and an angle code (160) detachably connected between two adjacent profiles (150); A split module (200), the split module (200) comprising a top plate (210) connected between a plurality of support columns (110), a cylinder (220) vertically penetrating the top plate (210), a lifting plate (230) connected to a movable end of the cylinder (220), a plurality of U-shaped plates (240) connected to an outer wall of the lifting plate (230), a cross frame (250) movably connected to the U-shaped plates (240), and a support plate (260) connected to an outer end of the cross frame (250).

2. The aluminum alloy frame recycling device for photovoltaic modules according to claim 1, characterized in that: A plurality of profiles (150) are combined to form a rectangle, the thickness of the profile (150) is greater than the thickness of the photovoltaic assembly (140), and the bottom of the profile (150) is flush with the bottom of the photovoltaic assembly (140).

3. The aluminum alloy frame recycling device for photovoltaic modules according to claim 1, characterized in that: A plurality of support plates (260) are respectively located at the top of four corners of the photovoltaic assembly (140), and the support plates (260) are fitted to the inner walls of two adjacent profiles (150).

4. The aluminum alloy frame recycling device for photovoltaic modules according to claim 1, characterized in that: The lifting plate (230), the cross frame (250), and the support plate (260) are made of the same material, and the support plate (260) is made of a metal material having a harderness than the profile (150).

5. The aluminum alloy frame recycling device for photovoltaic modules according to claim 1, characterized in that: A material receiving box (300) is provided at the bottom of the support column (110), and the material receiving box (300) is located at one end of the belt conveyor (130).

6. The aluminum alloy frame recycling device for photovoltaic modules according to claim 1, characterized in that: A control panel (400) is embedded in the front side of the top plate (210), and the belt conveyor (130) and the cylinder (220) are both electrically connected to an external PLC.

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