Calendering device for metal material manufacturing

Abstract

The utility model discloses a calendaring device for metal material manufacturing, and particularly relates to the technical field of metal material manufacturing, the calendaring device comprises a working base station, side plates are arranged at the front end and the rear end of the working base station, conveying rollers are arranged on the left sides of the inner walls, close to each other, of the two side plates, and a calendaring mechanism is fixedly connected to the middle of each side plate. According to the calendaring device for manufacturing the metal material, the upper surface of the metal material can be cleaned through the arranged calendaring mechanism, impurities on the surface of the metal material are prevented from influencing the calendaring quality, meanwhile, automatic movement of the metal material is achieved, the labor burden of workers is reduced, the calendaring effect is guaranteed, and the working efficiency is improved. Operation is simple, and use is convenient; by means of the arranged cooling mechanism, the equipment can immediately cool materials, it is guaranteed that the materials do not deform due to waste heat, the flatness of the materials is guaranteed, meanwhile, follow-up rolling work is facilitated, and using flexibility is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal material manufacturing, in particular to a rolling device for metal material manufacturing. Background Art

[0002] During the production and processing of metal materials, some need to be processed into plate or sheet structures. This process requires the use of a calendering device, also known as a calender. The calender uses two or more rollers to roll the material, stretching the material to form a thin plate or sheet.

[0003] The prior art has the following problems.

[0004] 1. The existing calendering devices for metal material manufacturing have poor air quality in most calendering workshops. Impurities in the air will adhere to the surface of the metal material, and then after calendering, the flatness of the metal material surface will be affected, affecting the quality of calendering;

[0005] 2. When using the existing calendering device for metal material manufacturing, for the hot calendering process, the material cannot be cooled quickly after calendering, which is not conducive to the subsequent rapid winding of the material. In addition, when the material is transported after calendering, local deformation may occur due to the influence of residual heat, which will cause the calendered product to be uneven, and there are certain limitations in its use. Utility Model Content

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A rolling device for manufacturing metal materials comprises a working base, wherein side plates are arranged at both the front and rear ends of the working base, a conveying roller is arranged on the left side of the inner wall of the two side plates close to each other, a rolling mechanism is fixedly connected to the middle of the side plate, and a cooling mechanism is fixedly connected to the right side of the side plate.

[0008] Preferably, the calendering mechanism includes a mounting plate, the rear end of the mounting plate is fixedly connected to the front end of the side plate, the upper end of the mounting plate is provided with a motor, the output shaft of the motor is provided with a driving wheel 1, the outer wall of the driving wheel 1 is connected to a driven wheel 1 through a belt 1 transmission, the middle part of the driven wheel 1 is fixedly plugged with a lower calendering roller, one end of the lower calendering roller is connected to a gear set, one end of the gear set is fixedly connected to an upper calendering roller, the output shaft of the motor is connected to a driving wheel 2, the outer wall of the driving wheel 2 is connected to a driven wheel 2 through a belt 2 transmission, the middle part of the driven wheel 2 is fixedly plugged with a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a cleaning roller, and the outer wall of the cleaning roller is fixedly connected with a brush.

[0009] Preferably, the upper end of the mounting plate is detachably connected to the lower end of the motor, and the output shaft of the motor is fixedly connected to the inner wall of the driving wheel 1.

[0010] Preferably, the gear set is provided with two groups of gear structures, and each group is provided with two gears meshing with each other.

[0011] Preferably, the cooling mechanism includes a fixed plate, both ends of which are fixedly connected to the inner sides of the side plates, an electric push rod is provided in the middle of the lower end of the fixed plate, the telescopic end of the electric push rod extends out of the fixed plate and is provided with a water tank, a water outlet is provided on the right side of the front end of the water tank, cooling rollers are rotatably connected on both sides of the inner wall of the water tank, a water inlet is provided on the left side of the front end of the water tank, and guide rods are fixedly connected around the lower end of the water tank.

[0012] Preferably, the lower end of the fixing plate is detachably connected to the upper end of the electric push rod, and the telescopic end of the electric push rod is fixedly connected to the lower end of the water tank.

[0013] Preferably, there are four guide rods, which are equidistantly distributed at the lower end of the water tank.

[0014] Preferably, the inner side of the side plate is fixedly connected to the outer side of the working base, and the two ends of the conveying roller are rotatably connected to the inner side of the side plate.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The utility model can enable the equipment to clean the upper surface of the metal material through the calendering mechanism to prevent the impurities on the surface from affecting the quality of calendering, and at the same time realize the self-movement of the metal material, thereby reducing the labor burden of the staff, ensuring the calendering effect, and being simple to operate and easy to use.

[0017] 2. During the implementation of the utility model, the cooling mechanism provided enables the equipment to immediately cool the material, ensuring that the material will not be deformed due to residual heat, thereby ensuring the flatness of the material, facilitating the subsequent winding work, and improving the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the calendering mechanism structure of the utility model;

[0020] Figure 3 It is a detailed structural diagram of the calendering mechanism of the utility model;

[0021] Figure 4This is a schematic diagram of the cooling mechanism structure of the utility model;

[0022] Figure 5 It is a side view of the utility model.

[0023] In the figure: 1. working base; 2. side plate; 3. conveying roller; 4. calendering mechanism; 5. cooling mechanism; 41. mounting plate; 42. motor; 43. driving wheel 1; 44. belt 1; 45. driven wheel 1; 46. lower calendering roller; 47. gear set; 48. upper calendering roller; 49. driving wheel 2; 410. belt 2; 411. driven wheel 2; 412. rotating shaft; 413. cleaning roller; 414. brush; 51. fixing plate; 52. electric push rod; 53. water tank; 54. water outlet; 55. cooling roller; 56. water inlet; 57. guide rod. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1 , Figure 5 As shown, a rolling device for manufacturing metal materials includes a working base 1, side plates 2 are arranged at the front and rear ends of the working base 1, conveying rollers 3 are arranged on the left side of the inner walls of the two side plates 2 close to each other, and a rolling mechanism 4 is fixedly connected to the middle of the side plate 2. The rolling mechanism 4 can enable the equipment to clean the upper surface of the metal material to prevent impurities on its surface from affecting the quality of rolling, and at the same time realize the self-movement of the metal material, thereby reducing the labor burden of the staff and ensuring the rolling effect. The operation is simple and easy to use. A cooling mechanism 5 is fixedly connected to the right side of the side plate 2. The cooling mechanism 5 can enable the equipment to cool the material immediately to ensure that the material will not be deformed due to residual heat, thereby ensuring the flatness of the material, facilitating the subsequent winding work, and improving the flexibility of use. The inner side of the side plate 2 is fixedly connected to the outer side of the working base 1, and the two ends of the conveying roller 3 are rotatably connected to the inner side of the side plate 2.

[0026] like Figure 2 , Figure 3As shown, the calendering mechanism 4 includes a mounting plate 41, the rear end of the mounting plate 41 is fixedly connected to the front end of the side plate 2, the upper end of the mounting plate 41 is provided with a motor 42, the output shaft of the motor 42 is provided with a driving wheel 1 43, the outer wall of the driving wheel 1 43 is connected to a driven wheel 1 45 through a belt 1 44, the middle of the driven wheel 1 45 is fixedly plugged with a lower calendering roller 46, one end of the lower calendering roller 46 is connected to a gear set 47, one end of the gear set 47 is fixedly connected to an upper calendering roller 48, the output shaft of the motor 42 is connected to a driving wheel 2 49, the outer wall of the driving wheel 2 49 is connected to a driven wheel 2 411 through a belt 2 410, the middle of the driven wheel 2 411 is fixedly plugged with a rotating shaft 412, the outer wall of the rotating shaft 412 is fixedly sleeved with a cleaning roller 413, and the outer wall of the cleaning roller 413 is fixedly connected with a brush 414;

[0027] The upper end of the mounting plate 41 is detachably connected to the lower end of the motor 42, and the output shaft of the motor 42 is fixedly connected to the inner wall of the driving wheel 43;

[0028] The gear set 47 is provided with two sets of gear structures, and each set is provided with two gears meshing with each other.

[0029] As can be seen from the above, the motor 42 is provided, and a linkage effect is achieved through a variety of structures, so that a variety of purposes can be achieved, and the production cost and the power consumption of excessive motor use are reduced.

[0030] like Figure 4 As shown, the cooling mechanism 5 includes a fixed plate 51, both ends of the fixed plate 51 are fixedly connected to the inner side of the side plate 2, an electric push rod 52 is provided in the middle of the lower end of the fixed plate 51, and a water tank 53 is provided at the telescopic end of the electric push rod 52 extending out of the fixed plate 51, a water outlet 54 is provided on the right side of the front end of the water tank 53, cooling rollers 55 are rotatably connected to both sides of the inner wall of the water tank 53, a water inlet 56 is provided on the left side of the front end of the water tank 53, and guide rods 57 are fixedly connected around the lower end of the water tank 53;

[0031] The lower end of the fixing plate 51 is detachably connected to the upper end of the electric push rod 52, and the telescopic end of the electric push rod 52 is fixedly connected to the lower end of the water tank 53;

[0032] There are four guide rods 57 , which are equidistantly distributed at the lower end of the water tank 53 .

[0033] As can be seen from the above, the electric push rod 52 can adjust the height of the water tank 53 as needed, thereby improving the flexibility of use, and the setting of the guide rod 57 increases the stability of the water tank 53 when it is raised or lowered.

[0034] The working principle of the utility model is as follows: first, by connecting the motor 42 to the power supply, the cooling water is sent to the water tank 53 through the water inlet 56, and the water outlet 54 is provided, so as to facilitate the effect of regularly replacing the cooling water, and avoid the cooling efficiency of the cooling water being reduced after long-term use. Then, the calendering work of the metal material is started. During the calendering, the staff controls the motor 42 on the mounting plate 41 to start, and the output shaft of the motor 42 drives the lower calendering roller 46 to rotate through the driving wheel 1 43, the belt 1 44 and the driven wheel 1 45. At the same time, the output shaft of the motor 42 drives the driving wheel 2 49, the belt 2 410 and the driven wheel 2 411 to rotate, which can drive the rotating shaft 412 to start rotating. The rotating shaft 412 drives the cleaning roller 413 and the brush 414 to start running, which can clean the surface of the metal material to be calendered to prevent the impurities on the surface from affecting the quality of calendering. Further, the lower calendering roller 46 drives the upper calendering roller 48 to rotate in the opposite direction through the gear set 47. It should be noted that the lower calendering roller 4 6 and the upper calendering roller 48 are respectively provided with two groups, so that the two groups of lower calendering rollers 46 and upper calendering rollers 48 can run synchronously, and the end of the metal material to be calendered is placed on the lower calendering roller 46, and the lower calendering roller 46 pulls the metal material to move and performs multiple calenderings. The calendered material continues to move forward and contacts the surface of the cooling roller 55. The cooling roller 55 contacts the cooling water in the water tank 53 and rotates to make it contact with the surface of the metal material. In this process, the cooling roller 55 absorbs the heat of the metal material. As the cooling roller 55 rotates, the heat-absorbing part rotates into the water tank 53, and the cooling water cools the heated part of the cooling roller 55, thereby ensuring the subsequent use effect of the cooling roller 55, that is, the metal material can be cooled and cooled, so that the material can be cooled quickly to avoid deformation of the material. The cooled metal material continues to move until it moves to the next process. During the entire calendering process, the cooling structure has a cooling effect and does not affect the normal movement of the metal material.

[0035] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A rolling device for metal material manufacturing, comprising a working base (1), characterized in that: The working platform (1) is provided with side panels (2) at both the front and rear ends, a conveying roller (3) is provided on the left side of the inner walls of the two side panels (2) close to each other, a calendering mechanism (4) is fixedly connected to the middle of the side panel (2), and a cooling mechanism (5) is fixedly connected to the right side of the side panel (2).

2. A rolling device for metal material manufacturing according to claim 1, characterized in that: The calendering mechanism (4) comprises a mounting plate (41), the rear end of the mounting plate (41) is fixedly connected to the front end of the side plate (2), the upper end of the mounting plate (41) is provided with a motor (42), the output shaft of the motor (42) is provided with a driving wheel (43), the outer wall of the driving wheel (43) is connected to a driven wheel (45) through a belt (44), the middle part of the driven wheel (45) is fixedly plugged with a lower calendering roller (46), and one end of the lower calendering roller (46) is connected to a gear A gear group (47) is provided, one end of the gear group (47) is fixedly connected to an upper calendering roller (48), the output shaft of the motor (42) is drivingly connected to a second driving wheel (49), the outer wall of the second driving wheel (49) is drivingly connected to a second driven wheel (411) via a second belt (410), a rotating shaft (412) is fixedly inserted in the middle of the second driven wheel (411), a cleaning roller (413) is fixedly sleeved on the outer wall of the rotating shaft (412), and a brush (414) is fixedly connected to the outer wall of the cleaning roller (413).

3. A rolling device for metal material manufacturing according to claim 2, characterized in that: The upper end of the mounting plate (41) is detachably connected to the lower end of the motor (42), and the output shaft of the motor (42) is fixedly connected to the inner wall of the driving wheel (43).

4. A rolling device for metal material manufacturing according to claim 3, characterized in that: The gear set (47) is provided with two sets of gear structures, and each set is provided with two gears meshing with each other.

5. A rolling device for metal material manufacturing according to claim 1, characterized in that: The cooling mechanism (5) comprises a fixed plate (51), the two ends of which are fixedly connected to the inner side of the side plate (2), an electric push rod (52) is arranged in the middle of the lower end of the fixed plate (51), the telescopic end of the electric push rod (52) extends out of the fixed plate (51) and is provided with a water tank (53), a water outlet (54) is provided on the right side of the front end of the water tank (53), cooling rollers (55) are rotatably connected to the inner wall of the water tank (53), a water inlet (56) is provided on the left side of the front end of the water tank (53), and guide rods (57) are fixedly connected around the lower end of the water tank (53).

6. A rolling device for metal material manufacturing according to claim 5, characterized in that: The lower end of the fixing plate (51) is detachably connected to the upper end of the electric push rod (52), and the telescopic end of the electric push rod (52) is fixedly connected to the lower end of the water tank (53).

7. A rolling device for metal material manufacturing according to claim 6, characterized in that: There are four guide rods (57) which are equidistantly distributed at the lower end of the water tank (53).

8. A rolling device for metal material manufacturing according to claim 1, characterized in that: The inner side of the side plate (2) is fixedly connected to the outer side of the working base (1), and the two ends of the conveying roller (3) are rotatably connected to the inner side of the side plate (2).

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