Welding device for nixie tube processing
By designing a welding device for processing digital tubes with guide rails, sliders and solid pen posts, the problem of unsafe placement of objects to be welded in multiple sizes and heating pens and tin wire pens is solved, and a more efficient and safe welding process is achieved.
Patent Information
- Application Number
- CN202421068791.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing welding devices for digital tube processing cannot fix the objects to be welded of multiple sizes, and it is not safe to place the heating pen and tin wire pen on the workbench, and the rubber pad is not easy to replace.
A welding device including a plate, a pillar, a guide rail, a fixing mechanism and a fixed pen column is designed. Through the sliding of the guide rails and sliders, the fixing mechanism can fix the objects to be welded of different sizes; the fixed pen posts and the fixed pen holes are used to hang the heating pen and the tin wire pen to prevent them from stacking on the workbench.
It realizes stable fixation of various sizes of welded objects, improves the applicability and safety of the device, and makes the rubber pad replacement more convenient.
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of digital tube processing devices, in particular to a welding device for digital tube processing. Background Art
[0002] The welding device for digital tube processing is a device specially used for welding digital tubes, which is suitable for the assembly and production process of digital tubes. Digital tubes are electronic display components that can display numbers, letters and symbols, and are often used in various electronic devices. The welding device for digital tube processing is usually composed of a welding machine, a welding table, a welding mold, etc. During the working process, the digital tube is fixed on the welding table by a welding machine, and the welding mold places the components required for welding on the digital tube. Then the welding machine automatically or the operator manually welds, fixes the components on the digital tube, and completes the assembly process. This device can improve the accuracy and efficiency of welding. It can not only be used for flexible manual operation, but also realize high-speed and efficient production lines through automation systems. The welding device for digital tube processing plays a vital role in the production process, which can improve the quality and production efficiency of the product and meet the needs of different customers for digital tube products. The welding device for digital tube processing can provide customized processing solutions according to different specifications and requirements to meet the needs of different production sites. It is not only suitable for large manufacturers, but also can meet the production needs of small and medium-sized enterprises.
[0003] However, the previous digital tube processing welding device fixtures were too conservative and could not meet the needs of various sizes of objects to be welded. Secondly, there was no safe place to store heating pens and tin wire pens, so they were piled on the workbench, which easily caused safety hazards. The rubber pads were fixed to the fixtures and were not easy to replace. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a welding device for digital tube processing, aiming to improve the problems that the fixing device of the welding device for digital tube processing cannot fix multiple sizes, the heating pen and the tin wire pen are not safe to be placed on the workbench, and the elephant leather pad cannot be disassembled and is inconvenient to replace.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for processing digital tubes, comprising a table top, the front and rear parts of both sides of the upper end of the table top are fixedly connected with pillars, the four corners of the lower end of the table top are fixedly connected with multiple legs, the upper ends of the multiple pillars are fixedly connected with two guide rails, the middle part of the upper end of the table top is fixedly connected with a warehouse body, the inner sides of the warehouse body are slidably connected with drawers, two fixing mechanisms are slidably connected to both sides of the middle part of the upper ends of the two guide rails, two pen fixing columns are fixedly connected to one side of the middle part of the upper ends of the two guide rails, the upper parts of the two pen fixing columns are fixedly connected with pen fixing holes, and the middle parts of the two pen fixing holes are respectively slidably connected with a tin wire pen and a heating pen.
[0006] Through the above technical scheme, the table and the legs provide support for the device, the guide rail allows the slider to slide back and forth, so as to clamp objects to be welded of different sizes, the bin body is in a drawer shape and the table together constitute a pull-out box, the fixing mechanism can fix the objects to be welded, the lower end of the pen fixing column is fixedly connected to the guide rail, and the upper end of the pen fixing column is fixedly connected to a pen fixing hole, which can allow the heating pen and the tin wire pen to be hung, and the heating pen can heat the tin wire spit out by the tin wire pen to achieve the purpose of welding.
[0007] Furthermore, the fixing mechanism includes a slider, the lower part of the slider is slidably connected to the middle part of the guide rail, the two ends of one side of the upper part of the guide rail are fixedly connected to the motor, one end of the slider is fixedly connected to a fixing ring, the other end of the slider is fixedly connected to a fixing block, the middle part of the lower end of the fixing block is fixedly connected to a spring, the lower end of the spring is fixedly connected to a spring leaf, and the spring leaf is fixedly connected to the middle part of one side of the slider.
[0008] Through the above technical solution, the slider can slide on the guide rail, and the motor provides power for the sliding of the slider. The fixing block can fix the spring, so that the spring is deformed when it is squeezed by the spring leaf, and the spring makes the spring leaf more firmly fix the object to be welded, and the spring leaf can fix a smaller object to be welded.
[0009] Furthermore, a nut is fixedly connected to the middle part of one side of the fixing ring, one end of the nut is threadedly connected to a screw, and one end of the screw is fixedly connected to the output end of the motor.
[0010] Through the above technical solution, the nut is fixed to the slider, and the screw is fixed to the motor output end. When the motor is working, the screw and the nut are relatively displaced, causing the slider to start moving, so that objects to be welded of different sizes can be fixed.
[0011] Furthermore, a rubber block is fixedly connected to one side of the lower portion of the reed.
[0012] Through the above technical solution, the rubber block prevents the metal spring from damaging the object to be welded, thereby ensuring the safety of the object to be welded during welding.
[0013] Furthermore, a T-shaped groove is formed on one side of the upper end of the sliding block, and a T-shaped rubber pad is slidably connected inside the T-shaped groove.
[0014] Through the above technical solution, the T-shaped groove ensures that the T-shaped rubber pad can be fully inserted into the groove, ensuring the tightness between the T-shaped groove and the T-shaped rubber pad, and secondly making it convenient to take the T-shaped rubber pad out of the T-shaped groove.
[0015] Furthermore, a threading hole is provided in the middle of each of the plurality of pen-fixing columns, and a wire outlet is provided in the lower part of one side of each of the plurality of pen-fixing columns.
[0016] Through the above technical solution, the wires of the heating pen and the tin wire pen can pass through the wire threading holes and the wire outlets, so that the wires are away from the table, making them safer.
[0017] Furthermore, the lower end of the rubber block is slidably connected to the upper part of the warehouse body.
[0018] Through the above technical solution, the rubber block is closely attached to the upper part of the bin body, so that the spring sheet presses the object to be welded more forcefully.
[0019] The utility model has the following beneficial effects:
[0020] 1. In the utility model, the slider drives the movement of the T-shaped rubber pad to fix the larger object to be welded through the fixing mechanism, and the reed and the spring squeeze to fix the smaller object to be welded, so that the device can fix objects to be welded of more sizes.
[0021] 2. In the utility model, the pen fixing hole on the pen fixing column is away from the table, and the heating pen and the tin wire pen are hung on the pen fixing hole, so that the heating pen and the tin wire pen can be away from the table, reducing safety hazards and making the device safer.
[0022] 3. In the utility model, the T-shaped groove and the T-shaped rubber pad make it more convenient to replace the rubber pad. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a front view of a welding device for processing digital tubes proposed by the utility model;
[0024] Figure 2 This is a side view of a welding device for processing digital tubes proposed by the utility model;
[0025] Figure 3 This is a top view of a welding device for digital tube processing proposed by the utility model;
[0026] Figure 4 This is a schematic diagram of the overall disassembly of a welding device for processing digital tubes proposed by the utility model;
[0027] Figure 5 This is a disassembled schematic diagram of a fixing mechanism of a welding device for processing digital tubes proposed by the utility model;
[0028] Figure 6 The utility model is a schematic diagram of the partial structure disassembly of a welding device for processing digital tubes.
[0029] Legend:
[0030] 1. Table; 2. Guide rail; 3. Leg; 4. Fixing mechanism; 401. T-shaped rubber pad; 402. Fixing ring; 403. Nut; 404. Screw; 405. Motor; 406. Slider; 407. T-shaped groove; 408. Fixing block; 409. Rubber block; 410. Spring; 411. Reed; 5. Wire outlet; 6. Heating pen; 7. Tin wire pen; 8. Pillar; 9. Storage body; 10. Drawer; 11. Pen fixing column; 12. Pen fixing hole; 13. Threading hole. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1-3 The utility model provides an embodiment: a welding device for processing digital tubes, including a table 1, the front and rear parts of both sides of the upper end of the table 1 are fixedly connected with pillars 8, the four corners of the lower end of the table 1 are fixedly connected with multiple legs 3, the upper ends of the multiple pillars 8 are fixedly connected with two guide rails 2, the middle part of the upper end of the table 1 is fixedly connected with a warehouse body 9, the inner sides of the warehouse body 9 are slidably connected with drawers 10, the middle parts of the upper ends of the two guide rails 2 are slidably connected with two fixing mechanisms 4, the middle sides of the two guide rails 2 are fixedly connected with pen fixing columns 11, the upper parts of the two pen fixing columns 11 are fixedly connected with pen fixing holes 12, and the middle parts of the two pen fixing holes 12 are respectively slidably connected with tin wire pens 7 and heating pens 6.
[0033] The table top 1 and the supporting legs 3 provide support for the device, the guide rail 2 allows the slider 406 to slide back and forth, so as to clamp objects to be welded of different sizes, the bin body 9 is in the shape of a drawer 10 and the table top 1, together forming a pull-out box, the fixing mechanism 4 can fix the objects to be welded, the lower end of the pen fixing column 11 is fixedly connected to the guide rail 2, and the upper end of the pen fixing column 11 is fixedly connected to a pen fixing hole 12, which can allow the heating pen 6 and the tin wire pen 7 to be hung, and the heating pen 6 can heat the tin wire spitted out by the tin wire pen 7 to achieve the purpose of welding.
[0034] Reference Figure 4-6 The fixing mechanism 4 includes a slider 406, the lower part of which is slidably connected to the middle part of the guide rail 2, the motor 405 is fixedly connected to both ends of one side of the upper part of the guide rail 2, one end of the slider 406 is fixedly connected to a fixing ring 402, the other end of the slider 406 is fixedly connected to a fixing block 408, the middle part of the lower end of the fixing block 408 is fixedly connected to a spring 410, the lower end of the spring 410 is fixedly connected to a leaf spring 411, and the leaf spring 411 is fixedly connected to the middle part of one side of the slider 406. A nut 403 is fixedly connected to the middle part of one side of the fixing ring 402, one end of the nut 403 is threadedly connected to a screw 404, and one end of the screw 404 is fixedly connected to the output end of the motor 405. A rubber block 409 is fixedly connected to one side of the lower part of the leaf spring 411. A T-shaped groove 407 is opened on one side of the upper end of the slider 406, and a T-shaped rubber pad 401 is slidably connected inside the T-shaped groove 407. A threading hole 13 is provided at the middle of the upper end of the plurality of pen-fixing columns 11, and a wire outlet 5 is provided at the lower part of one side of the plurality of pen-fixing columns 11. The lower end of the rubber block 409 is slidably connected to the upper part of the bin body 9.
[0035] The slider 406 can slide on the guide rail 2, and the motor 405 provides power for the sliding of the slider 406. The fixing block 408 can fix the spring 410, so that the spring 410 is deformed when being squeezed by the spring leaf 411. The spring 410 makes the spring leaf 411 more firmly fixed when fixing the object to be welded, and the spring leaf 411 can fix a smaller object to be welded. The nut 403 is fixed to the slider 406, and the screw 404 is fixed to the output end of the motor 405. When the motor 405 is working, the screw 404 and the nut 403 are relatively displaced, so that the slider 406 starts to move, so that objects to be welded of different sizes can be fixed. The rubber block 409 prevents the metal spring leaf 411 from damaging the object to be welded, thereby ensuring the safety of the object to be welded during welding. The T-shaped groove 407 ensures that the T-shaped rubber pad 401 can be fully inserted into the groove, ensuring the tightness between the T-shaped groove 407 and the T-shaped rubber pad 401, and secondly, it is convenient to take the T-shaped rubber pad 401 out of the T-shaped groove 407. The wires of the heating pen 6 and the tin wire pen 7 can pass through the threading hole 13 and the outlet 5, so that the wires are away from the table, making it safer. The rubber block 409 is close to the upper part of the warehouse body 9, so that the spring sheet 411 presses the object to be welded more forcefully.
[0036] Working principle: take the object to be welded, put it on the table 1, turn on the motor 405 to adjust the position of the slider 406 and the reed 411 according to the size of the object to be welded, put the larger object to be welded between the T-shaped rubber pad 401 and fix it, and press and fix the smaller object to be welded with the reed 411. After the object to be welded is fixed, take the heating pen 6 and the tin wire pen 7 from the pen fixing hole 12 for welding. After welding is completed, put the heating pen 6 and the tin wire pen 7 back into the pen fixing hole 12 to ensure their safety.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding device for processing digital tubes, comprising a platen (1), characterized in that: The front and rear parts of both sides of the upper end of the table (1) are fixedly connected with pillars (8), the four corners of the lower end of the table (1) are fixedly connected with a plurality of legs (3), the upper ends of the plurality of pillars (8) are fixedly connected with a plurality of guide rails (2), the middle part of the upper end of the table (1) is fixedly connected with a warehouse body (9), the inner sides of the warehouse body (9) are slidably connected with drawers (10), the upper ends of the two guide rails (2) are slidably connected with two fixing mechanisms (4), the middle part of one side of the upper end of the two guide rails (2) are fixedly connected with pen fixing columns (11), the upper parts of the two pen fixing columns (11) are fixedly connected with pen fixing holes (12), and the middle parts of the two pen fixing holes (12) are respectively slidably connected with a tin wire pen (7) and a heating pen (6).
2. A welding device for processing digital tubes according to claim 1, characterized in that: The fixing mechanism (4) comprises a slider (406), the lower part of the slider (406) is slidably connected to the middle part of the guide rail (2), the two ends of one side of the upper part of the guide rail (2) are fixedly connected to the motor (405), one end of the slider (406) is fixedly connected to the fixing ring (402), the other end of the slider (406) is fixedly connected to the upper part of the fixed block (408), the middle part of the lower end of the fixed block (408) is fixedly connected to the spring (410), the lower end of the spring (410) is fixedly connected to the spring leaf (411), and the spring leaf (411) is fixedly connected to the middle part of one side of the slider (406).
3. A welding device for processing digital tubes according to claim 2, characterized in that: A nut (403) is fixedly connected to the middle of one side of the fixing ring (402), one end of the nut (403) is threadedly connected to a screw (404), and one end of the screw (404) is fixedly connected to the output end of the motor (405).
4. A welding device for processing digital tubes according to claim 2, characterized in that: A rubber block (409) is fixedly connected to one side of the lower portion of the reed (411).
5. A welding device for processing digital tubes according to claim 2, characterized in that: A T-shaped groove (407) is formed on one side of the upper end of the sliding block (406), and a T-shaped rubber pad (401) is slidably connected inside the T-shaped groove (407).
6. A welding device for processing digital tubes according to claim 1, characterized in that: A threading hole (13) is provided at the middle of the upper end of each of the plurality of pen-fixing columns (11), and a wire outlet (5) is provided at the lower part of one side of each of the plurality of pen-fixing columns (11).
7. A welding device for processing digital tubes according to claim 4, characterized in that; The lower end of the rubber block (409) is slidably connected to the upper part of the warehouse body (9).