Welding fixing device capable of adjusting angle
By designing a welding fixture that adjusts the angle, the quality defects caused by the lack of angle fixtures in welding construction are solved, and the effect of improving welding efficiency and quality is achieved.
Patent Information
- Application Number
- CN202421235681.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In welding construction, there is a lack of specific devices to assist in fixing welding angles, and quality defects such as false welding and cracks are prone to occur.
A welding fixing device for adjusting the angle is designed, including a body frame, a clamping member and a measuring member. By adjusting the angle of the main frame and fixing the steel pipe with clamping members, the required welding angle is determined using the measuring members, and the main frame is fixed by angle fixing bolts.
The device reduces the number of workers required for welding work, reduces labor intensity, improves welding efficiency, reduces preparation time, improves welding quality, and reduces the probability of safety accidents.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the field of engineering technology, and in particular relates to a welding fixing device for adjusting an angle. Background Art
[0002] The East African company's Kenya Nzoia River Lower Irrigation and Flood Control Project is located in Siaya County and Busia County in western Kenya. The main projects include the main irrigation channel, secondary and tertiary irrigation channels, drainage channels and channel ancillary structures, among which the pedestrian bridges, box culverts, duckbill weirs and other structures on the channel need to be installed with steel pipe guardrails. In actual engineering design, there are different welding angle requirements for the supporting parts of the guardrails of various span structures. If there is no specific device to assist in fixing the angle during welding construction, quality defects such as cold welding and cracks are likely to occur. Therefore, developing a device to quickly assist in determining the welding angle to meet construction needs has become a technical problem that needs to be solved urgently by technicians in this field. Utility Model Content
[0003] In view of the problems existing in the prior art, the utility model provides a welding and fixing device with an adjustable angle, aiming to solve the technical problem of difficulty in welding and fixing steel pipes at different angles.
[0004] The utility model is achieved in this way:
[0005] A welding fixing device for adjusting an angle comprises a main frame, a clamping member and a measuring member; the main frame comprises a main frame 1 and a main frame 2; one end of the main frame 1 and the main frame 2 is a connecting end, the two are rotatably connected by bolts, and the other end is a free end, so as to realize the fan-shaped opening and closing of the main frame;
[0006] The two identical clamping members are arranged at the free ends of the main frame 1 and the main frame 2, and are respectively used to fix the steel pipe to be welded; the clamping member comprises a fixed base and a vise base fixed on the main frame; the fixed base is threadedly connected with a vise bolt, and the end of the vise bolt is directly opposite to the vise base; when in use, the steel pipe to be welded can be clamped between the vise bolt and the vise base by adjusting the feed of the vise bolt, and the steel pipe to be welded is perpendicular to the frame body of the main frame;
[0007] The measuring component is arranged at a position of the main frame close to the connecting end, and specifically comprises an arc-shaped scale plate; one end of the scale plate is fixed to the main frame one or the main frame two, and the other end is a free end.
[0008] As a preferred technical solution, it also includes two symmetrically arranged connecting plates; the space between the two connecting plates is used to accommodate the connecting ends of the main frame 2 and the main frame 1; the main frame 2 and the two connecting plates are fixed as a whole, and bolt holes are provided on the main frame 1 at positions corresponding to the two connecting plates, and angle fixing bolts are provided through the bolt holes.
[0009] As a preferred technical solution, the vise bolt comprises a screw rod connected to the fixed base bolt, one end of the screw rod is provided with a handle (211), and the other end is provided with a gasket for clamping the steel pipe to be welded.
[0010] As a preferred technical solution, the gasket is made of a truncated cone-shaped metal material.
[0011] As a preferred technical solution, the fixed base includes a square base and a nut; the base is provided with a nut matching the size of the screw, and the screw and the nut are used in combination.
[0012] As a preferred technical solution, the size of the fixed base is 20mm×30mm×30mm, the size of the vise base is 60mm×30mm×30mm, and the length of the screw is 140mm.
[0013] As a preferred technical solution, the nut portion of the angle fixing bolt is welded to a connecting plate on a side close to the measuring component.
[0014] As a preferred technical solution, the length of the angle fixing bolt is 80 mm.
[0015] The utility model has the following advantages and technical effects:
[0016] The utility model fixes the steel pipe to be welded on the main frame 1 by clamping components, adjusts the angle between the main frame 1 and the main frame 2, uses the steel pipe angle equal to 180° minus the angle between the main frame 2 12 and the main frame 1 11, and after determining the angle between the steel pipes, fixes the main frame 1 and the main frame 2 by angle fixing bolts, and then fixes the steel pipe to be welded on the main frame 2 to perform welding. By using this device, the number of workers required for guardrail welding is reduced, and because it has the fixing function and angle indication function, the time required for welding preparation is reduced, the labor intensity is reduced, the efficiency of welding work is improved, and at the same time, the safety of on-site construction personnel is protected and the probability of safety accidents is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is the front view of the utility model;
[0018] Figure 2 for Figure 1 A magnified view of the part A in the middle;
[0019] Figure 3 for Figure 1 A top view of
[0020] Figure 4 for Figure 1 Right view of;
[0021] Figure 5 It is a use schematic diagram of the utility model.
[0022] In the figure: 1, main frame; 11, main frame one; 12, main frame two; 2, clamping member; 21, vise bolt; 211, handle; 212, screw; 213, gasket; 22, fixed base; 23, vise base; 3, measuring member; 31, dial; 4, angle fixing bolt; 5, connecting plate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail in combination with the embodiments below. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not used to limit the utility model.
[0024] like Figure 1-5 As shown, the utility model discloses a welding fixing device for adjusting an angle, comprising a main frame 1, a clamping member 2 and a measuring member 3;
[0025] The main frame 1 includes a main frame 11 and a main frame 2 12; one end of the main frame 11 and the main frame 2 12 is a connecting end, and the two are rotatably connected by bolts, and the other end is a free end, so as to realize the fan-shaped opening and closing of the main frame 1;
[0026] It also includes two symmetrically arranged connecting plates 5; the space between the two connecting plates 5 is used to accommodate the connecting ends of the main frame 2 12 and the main frame 1 11; the main frame 2 12 is fixed as a whole with the two connecting plates 5, and bolt holes are provided at positions corresponding to the two connecting plates 5 on the main frame 1 11, and angle fixing bolts 4 are passed through the bolt holes. The main frame 1 11 and the main frame 2 12 welded on the connecting plates 5 both rotate with the angle fixing bolts 4 as the center of the circle.
[0027] Preferably, the length of the main frame 11 is equal to the length of the main frame 2 12, which is 500 mm.
[0028] Preferably, the nut portion of the angle fixing bolt 4 is welded to the connecting plate 5 on the side close to the measuring member 3. The construction personnel can simultaneously clamp or loosen the main frame 11 and the main frame 2 12 by rotating the screw portion of the angle fixing bolt 4, so that the main frame 11 and the main frame 2 12 are relatively fixed or relatively rotated.
[0029] Further preferably, a bolt handle is provided on the top of the angle fixing bolt 4, and the provision of the bolt handle facilitates the construction workers to operate in a time-saving and labor-saving manner.
[0030] Further preferably, the length of the angle fixing bolt 4 is 80 mm, ensuring that the angle fixing bolt 4 has sufficient length to pass through the connecting plate 5 and the main frame 11 and fix them.
[0031] The two identical clamping members 2 are arranged at the free ends of the main frame 11 and the main frame 2 12, respectively used to fix the steel pipe to be welded; the clamping member 2 comprises a fixed base 22 and a vise base 23 fixed on the main frame 1; the fixed base 22 is threadedly connected with a vise bolt 21, and the end of the vise bolt 21 is directly opposite to the vise base 23; when in use, the steel pipe to be welded can be clamped between the vise bolt 21 and the vise base 23 by adjusting the feed of the vise bolt 21, and the steel pipe to be welded is perpendicular to the frame of the main frame;
[0032] Preferably, the clamping member 2 is arranged on the same side of the main frame 1 11 and the main frame 2 12, and the steel pipes to be welded are in the same plane, which is convenient for construction workers to perform welding operations.
[0033] The fixed base 22 includes a square base and a nut; a nut matching the size of the screw 212 is provided on the base welded to the main frame 1 11 and the main frame 2 12, and the screw 212 and the nut are used in conjunction with each other;
[0034] Preferably, the number of the nuts is 2, so as to improve the stability of the combination between the nuts and the screw rod 212.
[0035] Further preferably, the nut is an M10 nut.
[0036] The vise base 23 is square, arranged opposite to the fixed base 22, and welded to the main frame 1 11 and the main frame 2 12, thereby improving the stability of the vise base 23.
[0037] Preferably, the size of the fixed base 22 is 20mm×30mm×30mm, and the size of the vise base 23 is 60mm×30mm×30mm. The larger vise base 23 can ensure that there is enough space to fix the steel pipe to be welded;
[0038] The vise bolt 21 includes a screw rod 212 that is bolted to a fixed base 22 . A handle 211 is provided at one end of the screw rod 212 , and a gasket 213 for clamping the steel pipe to be welded is provided at the other end.
[0039] The handle 211 is convenient for construction workers to perform rotation operations.
[0040] The gasket 213 is made of a truncated cone-shaped metal material. The truncated cone shape ensures that the gasket 213 and the vise base 23 can clamp the steel pipe to be welded more stably; the metal material ensures sufficient strength to prevent the gasket 213 from being damaged during the clamping of the steel pipe to be welded, thereby affecting the construction progress.
[0041] Further preferably, the maximum diameter of the gasket 213 is greater than the diameter of the screw 212, thereby increasing the contact area between the gasket 213 and the steel pipe to be welded and improving the stability of clamping.
[0042] Preferably, the length of the screw rod 212 is 140 mm, ensuring that the distance between the gasket 213 and the vise base 23 is suitable for steel pipes to be welded of different sizes.
[0043] The measuring member 3 is arranged at a position close to the connection end of the main frame, and specifically includes an arc-shaped scale plate 31; one end of the scale plate 31 is welded to the main frame 11 or the main frame 2 12 to ensure the stability of the scale plate 31 and the accuracy of the zero scale line; the other end of the scale plate 31 is a free end, which does not affect the change of the angle between the main frame 11 and the main frame 2 12. The angle between the main frame 1 11 and the main frame 2 12 can be known by reading the value on the scale plate 31. 180° minus the angle between the main frame 1 11 and the main frame 2 12 is the angle between the steel pipes to be welded. Therefore, the construction personnel can quickly adjust the angle between the main frame 1 11 and the main frame 2 12 according to the required angle between the steel pipes to be welded, thereby improving the construction efficiency.
[0044] The utility model is not only applicable to the steel pipe to be welded, but also applicable to other forms of materials such as steel plates, channel steels, etc.
[0045] Working principle:
[0046] When in use, the screw rod 212 is rotated by controlling the handle 211 to fix the steel pipe to be welded between the vise base 23 and the gasket 213 on the main frame 11; according to the required welding angle, the main frame 212 is rotated, and the angle between the main frame 11 and the main frame 212 can be known by reading the value on the dial 31; since the steel pipe to be welded is perpendicular to the frame of the main frame, the steel pipe angle is equal to 180° minus the angle between the main frame 212 and the main frame 11. After determining the required angle, tighten the angle fixing bolt 4 so that the main frame 11 and the main frame 212 no longer rotate relative to each other; reserve the required length of the steel pipe to be tilted and fix it between the vise base 23 and the gasket 213 of the main frame 212; finally, weld the two steel pipes to be welded, and the angle between the two steel pipes meets the construction requirements. After completing the welding work, the device is disassembled from the two steel pipes for subsequent use.
[0047] The utility model reduces the number of workers required for guardrail welding work, and because it has a fixing function and an angle indication function, it reduces the time required for welding preparation, reduces labor intensity, improves the efficiency of welding work, and at the same time protects the safety of on-site construction personnel and reduces the probability of safety accidents.
[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding fixture for adjusting an angle, characterized in that: It comprises a main frame (1), a clamping component (2) and a measuring component (3); The main frame (1) comprises a main frame 1 (11) and a main frame 2 (12); one end of the main frame 1 (11) and the main frame 2 (12) is a connecting end, and the two are rotatably connected by bolts, and the other end is a free end, so as to realize the fan-shaped opening and closing of the main frame (1); The two identical clamping members (2) are arranged at the free ends of the main frame 1 (11) and the main frame 2 (12), and are respectively used to fix the steel pipe to be welded; the clamping member (2) comprises a fixed base (22) and a vise base (23) fixed on the main frame (1); the fixed base (22) is threadedly connected with a vise bolt (21), and the end of the vise bolt (21) is directly opposite to the vise base (23); when in use, the steel pipe to be welded can be clamped between the vise bolt (21) and the vise base (23) by adjusting the feed of the vise bolt (21), and the steel pipe to be welded is perpendicular to the frame body of the main frame; The measuring component (3) is arranged at a position of the main frame close to the connection end, and specifically comprises an arc-shaped scale plate (31); one end of the scale plate (31) is fixed to the main frame one (11) or the main frame two (12), and the other end is a free end.
2. The angle-adjustable welding fixture as claimed in claim 1, characterized in that: It also includes two symmetrically arranged connecting plates (5); the space between the two connecting plates (5) is used to accommodate the connecting ends of the second main frame (12) and the first main frame (11); the second main frame (12) and the two connecting plates (5) are fixed as a whole, and bolt holes are provided at positions corresponding to the two connecting plates (5) on the first main frame (11), and angle fixing bolts (4) are provided through the bolt holes.
3. The angle-adjustable welding fixture as claimed in claim 1, characterized in that: The vise bolt (21) comprises a screw rod (212) bolted to a fixed base (22); one end of the screw rod (212) is provided with a handle (211), and the other end is provided with a gasket (213) for clamping a steel pipe to be welded.
4. The angle-adjustable welding fixture as claimed in claim 3, characterized in that: The gasket (213) is made of metal and is in the shape of a truncated cone.
5. The angle-adjustable welding fixture as claimed in claim 1, characterized in that: The fixed base (22) comprises a square base and a nut; the base is provided with a nut matching the size of the screw rod (212), and the screw rod (212) and the nut are used in conjunction with each other.
6. The angle-adjustable welding fixture as claimed in claim 5, characterized in that: The size of the fixed base (22) is 20mm×30mm×30mm, the size of the vise base (23) is 60mm×30mm×30mm, and the length of the screw rod (212) is 140mm.
7. The angle-adjustable welding fixture as claimed in claim 2, characterized in that: The nut portion of the angle fixing bolt (4) is welded to a connecting plate (5) on a side close to the measuring component (3).
8. The angle-adjustable welding fixture as claimed in claim 7, characterized in that: The length of the angle fixing bolt (4) is 80 mm.