Fixing clamp for machining of automobile flywheel shell
By introducing lifting and lowering adjustment components and adaptive positioning components into the flywheel housing fixing fixture, the problems of manual adjustment errors and scratches in the prior art are solved, and the precise positioning and processing of the flywheel housing are achieved.
Patent Information
- Application Number
- CN202421277895.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the working process, the existing flywheel housing fixtures require multiple operators to cooperate with the lifting, resulting in manual adjustment errors, making it difficult to accurately align the openings on the positioning column and the flywheel housing, which easily causes scratches.
A fixing fixture is designed including a fixture base, a lifting adjustment assembly and an adaptive positioning assembly. The lifting control unit can drive the lifting and lowering of the housing in the vehicle. The adaptive positioning component realizes precise positioning of the flywheel housing through positioning members and guide protrusions, reducing the need for manual adjustment.
Through the cooperation of the lifting and lowering adjustment assembly and the adaptive positioning assembly, it is possible to achieve accurate positioning of the flywheel housing while reducing manual operation, reducing the risk of scratches on the surface of the flywheel housing.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing, in particular to a fixing fixture for processing an automobile flywheel housing. Background Art
[0002] The gearbox flywheel housing is an important component of the automobile transmission system. It is located between the engine and the gearbox and can provide the required interfaces for other transmission components such as the flywheel and clutch. When the flywheel is working, the flywheel housing provides a mounting base for it and indirectly participates in the transmission process of the engine torque to the gearbox. Therefore, the flywheel housing has high requirements for its own strength. The flywheel housing is mostly made of cast iron. During processing, the operator usually lifts the flywheel housing and places it horizontally on the fixture, which is fixed by the fixture to facilitate subsequent processing.
[0003] During the operation of a common flywheel housing fixing fixture, due to its heavy weight, multiple operators are often required to cooperate with the lifting equipment. In the process of lowering the flywheel housing onto the fixture, the placement position of the flywheel housing is manually adjusted so that the flywheel housing can be accurately aligned with the positioning points and clamping points on the fixture. However, since manual operation often has certain errors, when the flywheel housing is placed on the fixture but the positioning column on the fixture is not aligned with the opening on the flywheel housing, the operators are required to push the flywheel housing together to enable the positioning column to smoothly align with the opening on the flywheel housing. At this time, the positioning column is likely to cause certain scratches on the surface of the flywheel housing, which is harmful to the gearbox. Utility Model Content
[0004] In order to solve the above problems, the utility model provides the following technical solutions:
[0005] A fixing fixture for processing an automobile flywheel housing, comprising:
[0006] A fixture base, comprising a supporting base, a placing table arranged on the supporting base, and a fixture structure arranged on the placing table;
[0007] A lifting and adjusting assembly, comprising a lifting control part arranged on the placing platform, and a positioning contact part arranged at the movable end of the lifting control part and capable of contacting the middle shell of the automobile;
[0008] An adaptive positioning assembly, comprising a positioning piece arranged on the placement table, and a material guiding protrusion arranged at one end of the positioning piece away from the placement table;
[0009] The maximum height to which the lifting control part can be extended is higher than the maximum height of the adaptive positioning component. The lifting control part can drive the automobile middle shell in contact with the positioning contact part to rise and fall, and when the automobile middle shell descends, the adaptive positioning component can be inserted into the corresponding positioning hole on the surface of the automobile middle shell.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, the lifting control unit includes a lifting device arranged on the placement platform, and a control module capable of controlling the lifting device, and the lifting device can drive the automobile middle shell to perform vertical linear motion.
[0012] Furthermore, the positioning contact portion includes a fixing seat arranged at the movable end of the lifting device, and a movable ball arranged inside the fixing seat, and the surface of the movable ball away from the lifting device can contact the middle shell of the car.
[0013] Furthermore, the material guiding protrusion is an overall conical structure with a smooth surface, a guide ball is provided between the interior of the fixing seat and the movable ball, and a soft rubber pad is provided on the surface of the movable ball.
[0014] Furthermore, a mounting seat is provided at the movable end of the lifting device, and the fixed seat is provided on the surface of the mounting seat.
[0015] Furthermore, the surface of the mounting seat is provided with a limiting protrusion that can extend into the interior of the fixing seat, and the surface of the fixing seat is provided with an opening that can allow the limiting protrusion to extend into. After the limiting protrusion extends into the interior of the fixing seat, it can contact the movable ball.
[0016] Furthermore, a lifting member is provided on the surface of the mounting seat, and the lifting member is provided at a position between the fixed seat and the mounting seat. When the lifting member is installed on the surface of the mounting seat, the limiting protrusion provided on the surface of the mounting seat does not contact the movable ball.
[0017] Furthermore, the lifting member is composed of a plurality of half rings that can form a circular ring structure, and adjacent half rings are connected by connecting members. The lifting member can be removed from the surface of the mounting seat when the fixing seat is installed on the surface of the mounting seat.
[0018] Furthermore, the fixing seat is connected to the mounting seat via threads, and the lifting member is connected to the mounting seat via threads.
[0019] Furthermore, a plurality of vertical stoppers are provided on the surface of the placement table, and when the flywheel housing is placed on the fixing fixture, the vertical stoppers are in contact with the side edges of the flywheel housing.
[0020] Beneficial Effects
[0021] Compared with the prior art, the utility model can cooperate with the adaptive positioning component through the lifting and adjusting component. When the gearbox flywheel housing needs to be processed, after the lifted flywheel housing is placed on the fixture, the lifting control part first contacts the flywheel housing, and the lift control part lowers the flywheel housing. At this time, the positioning piece and the material guide protrusion can gradually contact the flywheel housing, allowing the material guide protrusion to guide the flywheel housing, prompting the positioning piece to smoothly enter the corresponding hole on the flywheel housing, reducing the manual work of transporting or guiding the flywheel housing. At the same time, the movable ball can allow the operator to directly move the flywheel housing and adjust its position after the flywheel housing contacts it, prompting the positioning piece to be roughly aligned with the corresponding hole on the flywheel housing, effectively reducing the scratches caused to the outside of the flywheel housing during the subsequent clamping process of the flywheel housing. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a schematic diagram of the front view structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0025] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model after clamping the flywheel housing;
[0026] Figure 4 It is a front view structural diagram of the utility model adaptive positioning component;
[0027] Figure 5 It is a schematic diagram of the front cross-section structure of the positioning contact part of the utility model;
[0028] Figure 6 It is a schematic diagram of the top-sectional structure of the utility model lifting member.
[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0030] 1. Clamp base; 11. Support base; 12. Placement table; 13. Clamp structure; 2. Lifting adjustment component; 21. Lifting control unit; 211. Lifting device; 212. Control module; 22. Positioning contact part; 221. Fixed seat; 222. Movable ball; 223. Guide ball; 224. Mounting seat; 225. Limiting protrusion; 226. Lifting piece; 227. Connecting piece; 3. Adaptive positioning component; 31. Positioning piece; 32. Material guide protrusion; 4. Vertical limiting piece. DETAILED DESCRIPTION
[0031] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0034] It should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the technical products are usually placed when in use. They are only for the convenience of describing the present technology and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present technology.
[0035] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0036] See also Figure 1-6 A fixing fixture for processing an automobile flywheel housing comprises a clamping base capable of clamping the flywheel housing, a lifting and adjusting component 2 arranged on the clamping base, and an adaptive positioning component 3.
[0037] Among them, the clamp base 1 is a common flywheel shell clamping and positioning structure, specifically including a support base 11, a placement table 12 arranged on the support base 11, and a clamp structure 13 arranged on the placement table 12. The clamp structure 13 can be a common clamping structure, which can cooperate with the placement table 12 to achieve clamping and fixing of the flywheel shell.
[0038] The lifting and adjusting component 2 includes a lifting control part 21 arranged on the placement table 12, and a positioning contact part 22 arranged at the movable end of the lifting control part 21 and capable of contacting the car middle shell. The adaptive positioning component 3 includes a positioning piece 31 arranged on the placement table 12, and a material guiding protrusion 32 arranged at one end of the positioning piece 31 away from the placement table 12. To ensure that the flywheel shell can contact the lifting and controlling part 21 first, the maximum height to which the lifting and controlling part 21 can be extended is higher than the maximum height of the adaptive positioning component 3. The lifting and controlling part 21 can drive the car middle shell in contact with the positioning contact part 22 to lift and lower, and when the car middle shell descends, the adaptive positioning component 3 can be inserted into the positioning hole corresponding to the surface of the car middle shell.
[0039] Specifically, the lifting control part 21 includes a lifting device 211 arranged on the placement platform 12, and a control module 212 capable of controlling the lifting device 211. The lifting device 211 can drive the car body to make vertical linear motion. The lifting device 211 can be a common hydraulic cylinder or a pneumatic cylinder, and the positioning contact part 22 includes a fixed seat 221 arranged at the movable end of the lifting device 211, and a movable ball 222 arranged inside the fixed seat 221. The surface of the movable ball 222 away from the lifting device 211 can contact the car body. After the flywheel housing is placed on the positioning contact part 22, the movable ball 222 can be used to enable the flywheel housing to freely adjust its position on the lifting device 211 according to the operator's usage requirements, thereby ensuring that the subsequent flywheel housing and the positioning member 31 can be smoothly aligned.
[0040] In order to prevent the material guide protrusion 32 from causing too obvious scratches on the surface of the flywheel housing, the material guide protrusion 32 is generally a conical structure with a smooth surface. At the same time, in order to increase the activity of the movable ball 222, a guide ball 223 is provided between the inside of the fixed seat 221 and the movable ball 222, and a soft rubber pad is provided on the surface of the movable ball 222.
[0041] In some embodiments, in order to facilitate the disassembly of the fixing seat 221 and facilitate the subsequent use process to adapt to the operator who does not need to adjust the position of the flywheel housing to adjust the height of the flywheel housing, a mounting seat 224 is provided at the movable end of the lifting device 211, and the fixing seat 221 is arranged on the surface of the mounting seat 224. The surface of the mounting seat 224 is provided with a limiting protrusion 225 that can extend into the interior of the fixing seat 221. The surface of the fixing seat 221 is provided with an opening that can allow the limiting protrusion 225 to extend into. After the limiting protrusion 225 extends into the interior of the fixing seat 221, it can contact the movable ball 222, thereby achieving the limitation of the position of the movable ball 222.
[0042] In other embodiments, in order to prevent the movable ball 222 from being unable to move when the operator needs to adjust the position of the flywheel housing, a lifting member 226 is provided on the surface of the mounting seat 224. The lifting member 226 is provided at a position between the fixed seat 221 and the mounting seat 224. When the lifting member 226 is installed on the surface of the mounting seat 224, the limiting protrusion 225 provided on the surface of the mounting seat 224 does not contact the movable ball 222. The lifting member 226 is composed of a plurality of semi-rings that can form a circular ring structure, and adjacent semi-rings are connected by connecting members 227. The lifting member 226 can be removed from the surface of the mounting seat 224 when the fixed seat 221 is installed on the surface of the mounting seat 224. The fixed seat 221 and the mounting seat 224 are connected by threads, and the lifting member 226 and the mounting seat 224 are connected by threads.
[0043] For further information, see Figure 1 In order to further adjust the height position of the flywheel housing, a plurality of vertical limit members 4 are provided on the surface of the placement table 12. When the flywheel housing is placed on the fixing fixture, the vertical limit members 4 are in contact with the side of the flywheel housing.
[0044] In the description of this technology, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this technology can be understood according to specific circumstances.
[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fixing fixture for processing an automobile flywheel housing, characterized in that: include: A fixture base (1), comprising a support base (11), a placement platform (12) disposed on the support base (11), and a fixture structure (13) disposed on the placement platform (12); A lifting and adjusting assembly (2), comprising a lifting control part (21) disposed on a placement platform (12), and a positioning contact part (22) disposed at a movable end of the lifting control part (21) and capable of contacting a middle shell of a car; An adaptive positioning assembly (3) comprising a positioning member (31) disposed on a placement platform (12), and a material guiding protrusion (32) disposed at one end of the positioning member (31) away from the placement platform (12); The maximum height to which the lifting control part (21) can be extended is higher than the maximum height of the adaptive positioning component (3); the lifting control part (21) can drive the automobile middle shell in contact with the positioning contact part (22) to rise and fall; and when the automobile middle shell descends, the adaptive positioning component (3) can be inserted into the corresponding positioning hole on the surface of the automobile middle shell.
2. The fixing fixture for processing an automobile flywheel housing according to claim 1, characterized in that: The lifting control unit (21) comprises a lifting device (211) disposed on the placement platform (12), and a control module (212) capable of controlling the lifting device (211); the lifting device (211) can drive the automobile middle shell to perform vertical linear motion.
3. The fixing fixture for processing a flywheel housing of an automobile according to claim 2, characterized in that: The positioning contact portion (22) comprises a fixing seat (221) arranged at the movable end of the lifting device (211), and a movable ball (222) arranged inside the fixing seat (221); the surface of the movable ball (222) away from the lifting device (211) can contact the middle shell of the automobile.
4. The fixing fixture for processing a flywheel housing of an automobile according to claim 3, characterized in that: The material guiding protrusion (32) is in the form of a conical structure with a smooth surface. A guiding ball (223) is provided between the interior of the fixing seat (221) and the movable ball (222). A soft rubber pad is provided on the surface of the movable ball (222).
5. The fixing fixture for processing a flywheel housing of an automobile according to claim 4, characterized in that: The movable end of the lifting device (211) is provided with a mounting seat (224), and the fixing seat (221) is arranged on the surface of the mounting seat (224).
6. The fixing fixture for processing a flywheel housing of an automobile according to claim 5, characterized in that: The surface of the mounting seat (224) is provided with a limiting protrusion (225) capable of extending into the interior of the fixing seat (221); the surface of the fixing seat (221) is provided with an opening capable of allowing the limiting protrusion (225) to extend therein; and the limiting protrusion (225) can contact the movable ball (222) after extending into the interior of the fixing seat (221).
7. The fixing fixture for processing a flywheel housing of an automobile according to claim 6, characterized in that: A lifting member (226) is provided on the surface of the mounting seat (224), and the lifting member (226) is provided at a position between the fixing seat (221) and the mounting seat (224). When the lifting member (226) is installed on the surface of the mounting seat (224), the limiting protrusion (225) provided on the surface of the mounting seat (224) does not contact the movable ball (222).
8. The fixing fixture for processing a flywheel housing of an automobile according to claim 7, characterized in that: The lifting member (226) is composed of a plurality of half rings that can form a circular ring structure, and adjacent half rings are connected by connecting members (227). The lifting member (226) can be removed from the surface of the mounting seat (224) when the fixing seat (221) is installed on the surface of the mounting seat (224).
9. The fixing fixture for processing a flywheel housing of an automobile according to claim 8, characterized in that: The fixing seat (221) and the mounting seat (224) are connected via threads, and the lifting member (226) and the mounting seat (224) are connected via threads.
10. The fixing fixture for processing a flywheel housing of an automobile according to claim 9, characterized in that: A plurality of vertical stoppers (4) are provided on the surface of the placement platform (12); when the flywheel housing is placed on the fixing fixture, the vertical stoppers (4) are in contact with the side edges of the flywheel housing.