Auxiliary mounting tool for bolt tensioner

Abstract

The utility model relates to the field of crane mounting structures, in particular to an auxiliary mounting tool for a bolt tensioner, which comprises a lifting module, a top module and a bottom bracing module, the detachable modular design is adopted, the lifting module, the top module and the bottom supporting module can be independently disassembled, assembled and transferred, the size is small, the portable degree is high, the difficulty that a tool is transferred into an inner platform of a cylinder is reduced to a great extent, and the assembling procedure is simple; the overall size of the lifting device can meet the requirement for smooth movement of a platform in a cylinder, the lifting device is suitable for a narrow space and a complex terrain in the cylinder, the passing rate is high, the operation convenience is high, one person can conduct operation of transferring, locking and lifting functions, the space structure in the structure provides the large-angle condition for constructors to use ratchet wrenches, and the construction efficiency is improved. The problem that the bolt tensioner cannot be conveniently used and transferred under the limited space is solved.

Description

Technical Field

[0001] The utility model relates to the field of crane installation structures, in particular to an auxiliary installation tool for a bolt tensioner. Background Art

[0002] During the installation of floating cranes, the installation of slewing bearings is a heavy-duty process that determines the overall progress of the work. With the increase in the number of products, the traditional purely manual installation method can no longer meet the requirements of rapid advancement of the process. In addition, manual operations are more restricted in the narrow space of the inner platform of the cylinder, and it is also difficult to move the bolt tensioner. At the same time, because the bolt tensioner needs to be kept in a balanced state, at least two workers are required to lift the work, and one worker operates the tensioner alone, so the labor demand is relatively large. For the installation of some projects, some simple tooling has also been derived. The main functional advantage is that it can easily lift the bolt tensioner, eliminating the unstable factors of manual lifting. However, this type of tooling product has a single function and is only suitable for simple lifting work. Due to volume limitations, it is impossible to enter the internal work, and it is heavy. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an auxiliary installation tool for a bolt tensioner, which solves the problems that the bolt tensioner cannot be conveniently used and transported under limited space, it is difficult to transport it into the platform inside the cylinder, and relatively large labor demand is required when keeping the bolt tensioner in a balanced state.

[0004] In order to solve the above technical problems, the technical solution of the utility model is: a bolt tensioner auxiliary installation tool, the innovation of which is: comprising a lifting module and a top module and a bottom support module arranged in sequence up and down;

[0005] The top module has a vertically arranged accommodation area, in which a bolt tensioner is installed;

[0006] The bottom support module has an installation area, and the lifting module is installed in the installation area;

[0007] The lifting module includes a scissor-type hand jack and a connecting top plate, wherein the connecting top plate is installed on the top of the scissor-type hand jack and is located between the top module and the scissor-type hand jack. The connecting top plate is driven to rise or fall by the scissor-type hand jack, thereby driving the top module and the bolt tensioner to rise or fall.

[0008] Furthermore, it also includes an anti-overturning frame, which is installed on the bottom support module and the top of which extends upward to the outer peripheral side of the top module.

[0009] Furthermore, it also includes a guide component, which includes a guide tube and an optical axis. The base plate includes a rectangular structural frame, and a right-angle plate is fixed on the inner wall of each of the four corners, and a guide tube is vertically installed on the bottom of each of the right-angle plates. The optical axis is vertically arranged, and its bottom end is fixed on the bottom support module, and its top end passes through the guide tube and extends to the top plate near the top module.

[0010] Furthermore, the bottom support module includes a fixed bottom plate, a supporting bottom plate and connecting columns. The fixed bottom plate is horizontally arranged, the supporting bottom plate is arranged at the center of the top end of the fixed bottom plate, and the connecting columns are fixed at the four corners of the top end of the supporting bottom plate and are located on the outside of the guide tube, and the top module is supported by the connecting columns.

[0011] Furthermore, a plurality of universal wheels are installed at the bottom of the fixed base plate, and the universal wheels are equipped with brakes, which are suitable for all terrains and can be used for platform transportation with a certain rib height inside the platform. The universal wheels have a brake function and can be locked at any time. A pushing handle is also installed on one side of the fixed base plate, so that the fixed base plate, the pushing handle and the universal wheels can form a cart structure.

[0012] Furthermore, the top module includes a top plate, a middle and lower limit portion and a bottom plate which are horizontally arranged in sequence from top to bottom, and a top limit slot is opened on the top plate. The top limit slot is in an arc shape, which can further reduce the space occupied by the top plate and the present structure. The middle part of the middle and lower limit portion is located vertically below the top limit slot and has a middle and lower limit slot. The opening directions of the top limit slot and the middle and lower limit slot are consistent, so the bottom of the bolt tensioner passes through the top limit slot and the middle and lower limit slot in sequence and is placed on the bottom plate.

[0013] Furthermore, an arc-shaped plate is installed on the inner wall of the top limit slot;

[0014] The middle and lower limiting part includes a supporting column and a limiting folding plate, the supporting column is fixed on both sides of the bottom plate, the limiting folding plate is a horizontally arranged symmetrical structure, including a first transverse section, a first longitudinal section, a first inclined section, a second transverse section, a second inclined section, a second longitudinal section and a third transverse section arranged in sequence, and the first and third transverse sections are connected to the supporting column, and the first longitudinal section, the first inclined section, the second transverse section, the second inclined section and the second longitudinal section constitute the middle and lower limiting groove.

[0015] Furthermore, lifting handles are installed on both sides of the top of the top plate.

[0016] The advantages of the utility model are:

[0017] 1) The utility model adopts a detachable modular design. The lifting module, the top module and the bottom support module can be disassembled and transported separately. It is small in size and highly portable, which greatly reduces the difficulty of transporting the tooling into the internal platform of the cylinder, and the assembly process is simple;

[0018] 2) In the utility model, the lifting module adopts a scissor-type hand-cranked jack, and the scissor-type hand-cranked jack is a T-shaped screw rod plus a diamond structure, which has good lifting performance and self-locking performance. No manual assistance is required during the lifting process to keep the bolt tensioner in a balanced state. The structural strength is large, and the lifting speed and convenience are greatly improved, realizing double savings in time and labor;

[0019] 3) The overall size of the utility model can meet the smooth movement of the platform inside the cylinder, and is suitable for narrow spaces and complex terrains inside the cylinder. It has a high pass rate and is easy to operate. One person can perform the operations of transportation, locking and lifting. The internal space structure of this structure allows construction workers to use ratchet wrenches at a large angle, overcoming the problem that the bolt tensioner cannot be conveniently used and transported under limited space;

[0020] 4) The operation of the lifting system of the utility model does not overlap with the space used by the bolt tensioner, thus avoiding waiting waste between processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0022] Figure 1 It is the front view of the utility model.

[0023] Figure 2 It is a side view of the utility model.

[0024] Figure 3 It is a three-dimensional structural diagram of the utility model.

[0025] Figure 4 Part of the structure of the utility model Figure 1 .

[0026] Figure 5 Part of the structure of the utility model Figure 2 . Figure 6 Part of the structure of the utility model Figure 3 . DETAILED DESCRIPTION

[0027] like Figures 1 to 6 The bolt tensioner 7 auxiliary installation tool shown includes a lifting module 1 and a top module 2 and a bottom support module 3 which are sequentially arranged up and down.

[0028] The utility model adopts a detachable modular design. The lifting module 1, the top module 2 and the bottom support module 3 can be disassembled, assembled and transported separately. They are small in size and highly portable, greatly reducing the difficulty of transporting the tooling into the internal platform of the cylindrical body, and the assembly process is simple.

[0029] The top module 2 has a vertically arranged accommodating area, and a bolt stretcher 7 is installed in the accommodating area.

[0030] The top module 2 includes a top plate 21, a top support column 22, a middle and lower limiting part 23 and a bottom plate 24 which are horizontally arranged in sequence from top to bottom.

[0031] The top plate 21 includes a rectangular plate body, and a top limiting through groove is opened on the rectangular plate body. The top limiting through groove is preferably arc-shaped, which can further reduce the space occupied by the top plate 21 and this structure. The top support column 22 is fixed between the four bottom corners of the bottom end of the top plate 21 and the bottom plate 24. The middle of the middle and lower limiting part 23 has a middle and lower limiting groove vertically below the top limiting through groove. The opening directions of the top limiting through groove and the middle and lower limiting groove are the same. Then the bottom of the bolt stretcher 7 passes through the top limiting through groove and the middle and lower limiting groove in sequence and is placed on the bottom plate 24, and the bottom plate 24 is a horizontally arranged "day"-shaped frame.

[0032] An arc-shaped plate 25 is also installed on the inner wall of the top limiting through groove.

[0033] The middle and lower limiting part 23 includes a support column 231 and a limiting folding plate 232. The support column 231 is fixed on both sides of the bottom plate 24. The limiting folding plate 232 is a horizontally arranged symmetric structure, including a first horizontal section, a first vertical section, a first inclined section, a second horizontal section, a second inclined section, a second vertical section and a third horizontal section in sequence. The first and third horizontal sections are connected to the support column 231, and the first vertical section, the first inclined section, the second horizontal section, the second inclined section and the second vertical section form the middle and lower limiting groove.

[0034] Lifting handles 6 are also installed on both sides of the top of the top plate 21.

[0035] The bottom support module 3 has an installation area, and the lifting module 1 is installed in the installation area.

[0036] The bottom support module 3 includes a fixed bottom plate 31, a support bottom plate 32 and connecting columns 33. The fixed bottom plate 31 is horizontally arranged. The support bottom plate 32 is arranged at the center of the top end of the fixed bottom plate 31. The connecting columns 33 are fixed at the four bottom corners of the top end of the support bottom plate 32 and are located outside the guide pipe 51. The top module 2 is supported by the connecting columns 33, and at the same time, the connecting columns 33 are also on the same vertical line as the top support column 22.

[0037] A plurality of universal wheels 8 are also installed at the bottom of the fixed base plate 31, and the universal wheels 8 are equipped with brakes, which are suitable for all terrains and can be used for platform transportation with a certain rib height inside the platform. The universal wheels 8 have a brake function and can be locked at any time. A pushing handle 9 is also installed on one side of the fixed base plate 31, so the fixed base plate 31, the pushing handle 9 and the universal wheels 8 can form a cart structure.

[0038] The lifting module 1 includes a scissor-type hand-crank jack 11 and a connecting top plate 12. The connecting top plate 12 is installed on the top of the scissor-type hand-crank jack 11 and is located between the bottom end of the middle horizontal plate of the base plate 24 and the scissor-type hand-crank jack 11. The connecting top plate 12 is driven to rise or fall by the scissor-type hand-crank jack 11, thereby driving the top module 2 and the bolt tensioner 7 to rise or fall.

[0039] The lifting module 1 adopts a scissor-type hand-cranked jack 11, and the scissor-type hand-cranked jack 11 is a T-shaped screw rod plus a diamond structure, which has good lifting performance and self-locking performance. During the lifting process, no manual assistance is required to keep the bolt tensioner 7 in a balanced state. The structural strength is large, and the lifting speed and convenience are greatly improved, achieving double savings in time and labor.

[0040] This embodiment further includes an anti-overturning frame 4 and a guide assembly 5 .

[0041] The anti-overturning frame 4 is installed on the bottom support module 3 , and the top of the anti-overturning frame 4 extends upward to the outer peripheral side of the top module 2 .

[0042] The anti-overturning frame 4 is a rectangular frame, the bottom of which is fixed on the fixed bottom plate 31 and located outside the supporting bottom plate 32 , and the height of the rectangular frame is slightly smaller than the sum of the heights of the bottom support module 3 and the top module 2 .

[0043] The guide assembly 5 includes four guide tubes 51 and four optical axes 52. The base plate 24 includes a rectangular structural frame, on the inner walls of its four corners are fixed a right-angle plate 26, and a guide tube 51 is vertically installed at the bottom of each right-angle plate 26. The optical axis 52 is vertically arranged, with its bottom end fixed on the bottom support module 3, and its top end vertically passes through the guide tube 51 and the right-angle plate 26 and extends to the top top plate 21 near the top module 2.

[0044] The operation of the lifting system does not overlap with the space used by the bolt tensioner 7, thus avoiding waiting waste between working procedures.

[0045] Working principle of this patent:

[0046] A universal wheel 8 with a braking function and a push handle 9 are installed at the bottom of the bottom support module 3, and then the lifting module 1 is installed on the bottom support module 3. The guide tube 51 of the top module 2 is aligned with the optical axis 52 and pushed downward to the bottom to complete the installation of the top module 2 and the bottom support module 3.

[0047] The bottom of the bolt tensioner 7 is passed through the top limit slot and the middle and lower limit slots in sequence and then placed vertically and horizontally on the bottom plate 24, so that the bolt tensioner 7 can be stably placed in the utility model, and then it is transferred to the designated internal platform of the cylinder, and the top module 2 and the bolt tensioner 7 are driven to rise synchronously by the scissor-type hand-cranked jack 11, and then subsequent operations are carried out.

[0048] The overall size of the utility model can meet the requirement of smooth movement of the platform inside the cylinder. It is suitable for narrow spaces and complex terrains inside the cylinder. It has a high pass rate and is easy to operate. One person can perform the transportation, locking and lifting functions. The spatial structure inside the structure allows construction workers to use ratchet wrenches at large angles, overcoming the problem that the bolt tensioner 7 cannot be conveniently used and transported under limited space.

[0049] Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description are only for explaining the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A bolt tensioner auxiliary installation tool, characterized in that: It includes a lifting module, a top module and a bottom support module which are sequentially arranged up and down; The top module has a vertically arranged accommodation area, in which a bolt tensioner is installed; The bottom support module has an installation area, and the lifting module is installed in the installation area; The lifting module includes a hand jack and a connecting top plate, wherein the connecting top plate is installed on the top of the hand jack and is located between the top module and the hand jack. The connecting top plate is driven to rise or fall by the hand jack, thereby driving the top module and the bolt tensioner to rise or fall.

2. The bolt tensioner auxiliary installation tool according to claim 1, characterized in that: It also includes an anti-overturning frame, which is installed on the bottom support module, and the top of which extends upward to the outer peripheral side of the top module.

3. The bolt tensioner auxiliary installation tool according to claim 1, characterized in that: It also includes a guide assembly, which includes a guide tube and an optical axis. The base plate includes a rectangular structural frame, and a right-angle plate is fixed on the inner wall of each of the four corners, and a guide tube is vertically installed at the bottom of each right-angle plate. The optical axis is vertically arranged, and its bottom end is fixed on the bottom support module, and its top end passes through the guide tube and extends to the top of the top module.

4. The bolt tensioner auxiliary installation tool according to claim 1, characterized in that: The bottom support module includes a fixed bottom plate, a supporting bottom plate and connecting columns. The fixed bottom plate is horizontally arranged, the supporting bottom plate is arranged at the top center of the fixed bottom plate, and the connecting columns are fixed at the four corners of the top of the supporting bottom plate. The top module is supported by the connecting columns.

5. The bolt tensioner auxiliary installation tool according to claim 4, characterized in that: A plurality of universal wheels are also installed at the bottom of the fixed bottom plate, and a push handle is also installed at one side of the fixed bottom plate.

6. The bolt tensioner auxiliary installation tool according to claim 1, characterized in that: The top module includes a top plate, a middle and lower limit part and a bottom plate which are horizontally arranged in sequence from top to bottom, and a top limit slot is opened on the top plate. The top limit slot is in an arc shape, and the middle part of the middle and lower limit part is located vertically below the top limit slot and has a middle and lower limit slot. The opening directions of the top limit slot and the middle and lower limit slot are consistent, so the bottom of the bolt tensioner passes through the top limit slot and the middle and lower limit slot in sequence and is placed on the bottom plate.

7. The bolt tensioner auxiliary installation tool according to claim 6, characterized in that: A superior arc plate is also installed on the inner wall of the top limit groove; The middle and lower limiting part includes a supporting column and a limiting folding plate, the supporting column is fixed on both sides of the bottom plate, the limiting folding plate is a horizontally arranged symmetrical structure, including a first transverse section, a first longitudinal section, a first inclined section, a second transverse section, a second inclined section, a second longitudinal section and a third transverse section arranged in sequence, and the first and third transverse sections are connected to the supporting column, and the first longitudinal section, the first inclined section, the second transverse section, the second inclined section and the second longitudinal section constitute the middle and lower limiting groove.

8. The bolt tensioner auxiliary installation tool according to claim 6, characterized in that: Lifting handles are also installed on both sides of the top of the top plate.

Images