Deburring and wire drawing all-in-one machine with protective structure
By designing an all-in-one deburring and wire drawing machine with protective structure, including dust removal, cleaning and anti-collision units, the problems of dust dissipation and easy damage to the display screen during the metal surface treatment are solved, and a safer and more efficient metal surface treatment is achieved.
Patent Information
- Application Number
- CN202420442567.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-07
AI Technical Summary
The existing metal deburring and wire drawing devices cannot complete the deburring and wire drawing operations at the same time, and a large amount of dust is generated during the processing process, which is easily sucked in by the staff, causing health damage.
A deburring and wire drawing machine with protective structure is designed, including a dust removal unit, a cleaning unit and a collision-proof unit. The dust removal unit sucks dust into the dust removal box through a fan and a filter, the cleaning unit cleans up the dust in the dust removal box through push plates and telescopic parts, and the anti-collision unit protects the display screen through sliders and protective plates.
It effectively avoids the dispersion of dust in the air, protects the health of staff, and prevents the display screen from being bumped through anti-collision units, extending the service life of the equipment.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to a burr removal and wire drawing integrated machine with a protective structure. Background Art
[0002] Surface treatment is a process method to artificially form a surface layer on the surface of metal matrix material with different mechanical, physical and chemical properties from the matrix. The purpose of surface treatment is to meet the corrosion resistance, wear resistance, decoration or other special functional requirements of the product. For metal castings, our more commonly used surface treatment methods are mechanical grinding, chemical treatment, surface heat treatment, spraying surface, surface treatment is to clean, sweep, deburr, degrease, descaling, etc. of the workpiece surface.
[0003] The existing metal deburring and wire drawing devices can generally only complete one operation of metal processing, and cannot realize the deburring and wire drawing operations on the metal at the same time. Therefore, it is necessary to complete each operation one by one, which is time-consuming. The existing metal deburring and wire drawing devices will generate a large amount of sparks and smoke due to strong friction during metal deburring and wire drawing, and the existing equipment lacks a protective structure. Therefore, the metal deburring and wire drawing are easily disturbed by the smoke, which may cause facial injuries.
[0004] For example, a high-precision deburring and wire-drawing integrated machine disclosed in Chinese patent CN216327384U solves the problem that the existing metal deburring and wire-drawing devices cannot perform deburring and wire-drawing at the same time by setting a power mechanism. A driven gear, a grinding wheel and a wire-drawing wheel are arranged in the power mechanism, wherein the driven gear cooperates in a multi-wheel manner, not only for connection with the drive chain belt, but also for providing power for the rotation of the grinding wheel and the wire-drawing wheel to achieve deburring of the metal surface, the grinding wheel is used for deburring the metal surface, and the wire-drawing wheel is used for wire-drawing the metal surface, and has the dual functions of brushing metal surface scratches and decorating the metal surface. By setting the driven gear, the grinding wheel and the wire-drawing wheel, deburring and wire-drawing of the metal can be achieved at the same time, which can greatly improve the work efficiency.
[0005] However, the device will generate a lot of dust during the metal surface treatment process. The dust will be dispersed in the air and inhaled by the workers, causing damage to the workers' bodies.
[0006] For this reason, we urgently need to provide a deburring and wire drawing machine with a protective structure. Utility Model Content
[0007] The purpose of the utility model is to provide a deburring and wire drawing machine with a protective structure to solve the problem raised in the above background technology that a lot of dust will be generated during the metal surface treatment process, and the dust will be dispersed in the air and inhaled by the workers, causing damage to the workers' bodies.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deburring and wire drawing machine with a protective structure, comprising a machine body, a display screen and support legs, the display screen being installed at the upper right end of the front side of the machine body, the support legs being fixedly installed around the bottom of the machine body, and a protective device being arranged on the outside of the machine body.
[0009] The protection device comprises a dust removal unit, a cleaning unit and an anti-collision unit. The dust removal unit is arranged on the back of the machine body, the cleaning unit is arranged inside the dust removal unit, and the anti-collision unit is arranged on the front of the display screen.
[0010] The dust removal unit includes a dust removal box, an exhaust fan, a connecting pipe, a suction head, an air inlet pipe, a filter and an air outlet pipe. The dust removal box is installed on the back of the machine body, the exhaust fan is installed on the top of the dust removal box, one end of the connecting pipe is connected to the top of the exhaust fan and extends into the inside of the machine body, the suction head is connected to the bottom of the connecting pipe, the air inlet pipe is connected to the bottom of the exhaust fan and extends into the dust removal box, the filter is installed inside the dust removal box, and the air outlet pipe is connected to the right side of the top of the dust removal box.
[0011] Preferably, the cleaning unit includes a waste port, a sealing cover, a telescopic part and a push plate, the waste port is installed on the right side of the bottom of the dust removal box, the sealing cover is installed on the lower end inside the waste port, the telescopic part is installed on the left side of the dust removal box, and the push plate is fixedly installed on the output end of the telescopic part.
[0012] Preferably, the anti-collision unit comprises a connecting block, a slider and a protective plate, the connecting block is fixedly installed on the left and right sides of the display screen, the slider is slidably connected inside the connecting block, and the protective plate is fixedly installed on the front ends of the left and right sliders.
[0013] Preferably, the suction heads are evenly distributed at the bottom of the connecting pipe. By providing a plurality of suction heads, dust at different positions inside the machine body can be sucked into the dust removal box, thereby improving the dust removal effect.
[0014] Preferably, the air inlet pipe is located below the filter screen. When dust is drawn into the dust removal box, the gas is filtered through the filter screen and then discharged from the air outlet pipe, thereby preventing dust from being dispersed from the dust removal box and affecting the working environment.
[0015] Preferably, the bottom of the push plate contacts the lower surface of the dust removal box, so that the push plate pushes the dust inside the dust removal box into the waste port under the action of the telescopic member, and then discharges the dust outside the dust removal box through the waste port, which is convenient for cleaning the dust removal box.
[0016] Preferably, a dovetail groove is provided on the front surface of the connecting block, and the shape of the slider is dovetail-shaped, so that the protective plate slides along the dovetail groove through the slider, so that the protective plate is located at the front end of the display screen to protect the display screen and prevent the display screen from being hit.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The deburring and wire drawing machine with a protective structure is provided with a dust removal unit. When deburring and wire drawing are performed on metal through the machine body, the exhaust fan is started to draw the dust generated during processing into the dust removal box along the connecting pipe, thereby preventing the dust from being dispersed in the air and being inhaled by the workers, which affects their health. This solves the problem raised in the background technology that a lot of dust is generated during the metal surface treatment process, and the dust is dispersed in the air and inhaled by the workers, which will cause damage to the workers' bodies.
[0019] 2. The deburring and wire drawing machine with a protective structure is provided with an anti-collision unit. When the machine body is not in use, the slider is matched with the dovetail groove provided in the connecting block, so that the protective plate slides along the dovetail groove until the protective plate completely covers the display screen, thereby preventing the display screen from being damaged by collision. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a rear view of the body of the utility model;
[0022] Figure 3 This is a schematic diagram of the dust removal unit structure of the utility model;
[0023] Figure 4 This is a cross-sectional view of the internal structure of the dust removal box of the utility model;
[0024] Figure 5 This is a disassembled diagram of the anti-collision unit structure of the utility model.
[0025] In the figure: 1. body; 2. display screen; 3. supporting leg; 401. dust removal box; 402. exhaust fan; 403. connecting pipe; 404. suction head; 405. air inlet pipe; 406. filter screen; 407. air outlet pipe; 501. waste port; 502. cover; 503. telescopic part; 504. push plate; 601. connecting block; 602. slider; 603. protective plate. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0028] Embodiment 1:
[0029] A deburring and wire drawing machine with a protective structure comprises a body 1, a display screen 2 and support legs 3. The display screen 2 is mounted on the upper right side of the front of the body 1, the support legs 3 are fixedly mounted around the bottom of the body 1, and a protective device is arranged on the outside of the body 1.
[0030] The protective device includes a dust removal unit, a cleaning unit and an anti-collision unit. The dust removal unit is arranged on the back of the body 1, the cleaning unit is arranged inside the dust removal unit, and the anti-collision unit is arranged on the front of the display screen 2.
[0031] The dust removal unit includes a dust removal box 401, an exhaust fan 402, a connecting pipe 403, a suction head 404, an air inlet pipe 405, a filter 406 and an air outlet pipe 407. The dust removal box 401 is installed on the back of the machine body 1, the exhaust fan 402 is installed on the top of the dust removal box 401, one end of the connecting pipe 403 is connected to the top of the exhaust fan 402 and extends to the inside of the machine body 1, and the suction head 404 is connected to the bottom of the connecting pipe 403. The suction heads 404 are evenly distributed at the bottom of the connecting pipe 403. By setting a plurality of suction heads 404, dust at different positions inside the machine body 1 can be sucked into the dust removal unit. Inside the dust box 401, to improve the dust removal effect, the air inlet pipe 405 is connected to the bottom of the exhaust fan 402 and extends to the inside of the dust box 401. The air inlet pipe 405 is located below the filter 406. When the dust is drawn into the dust box 401, the gas is filtered by the filter 406 and then discharged from the air outlet pipe 407 to prevent the dust from being dispersed from the dust box 401 and affecting the working environment. The filter 406 is installed inside the dust box 401, and the dust in the air is filtered through the filter 406. The air outlet pipe 407 is connected to the top right side of the dust box 401.
[0032] The cleaning unit includes a waste port 501, a cover 502, a telescopic member 503 and a push plate 504. The waste port 501 is installed on the right side of the bottom of the dust removal box 401, the cover 502 is installed at the lower end of the waste port 501, the waste port 501 is sealed by the cover 502, the telescopic member 503 is installed on the left side of the dust removal box 401, the telescopic member 503 is an electric push rod, the push plate 504 is fixedly installed at the output end of the electric push rod, the push plate 504 is fixedly installed at the output end of the telescopic member 503, the bottom of the push plate 504 contacts the lower surface of the dust removal box 401, so that the push plate 504 pushes the dust inside the dust removal box 401 into the waste port 501 under the action of the telescopic member 503, and then discharges it out of the dust removal box 401 through the waste port 501, so as to facilitate the cleaning of the dust removal box 401.
[0033] Embodiment 2:
[0034] On the basis of Example 1: the anti-collision unit includes a connecting block 601, a slider 602 and a protective plate 603, the connecting block 601 is fixedly installed on the left and right sides of the display screen 2, the slider 602 is slidably connected to the inside of the connecting block 601, and the protective plate 603 is fixedly installed at the front end of the left and right sliders 602. A dovetail groove is opened on the front surface of the connecting block 601, and the shape of the slider 602 is dovetail-shaped, so that the protective plate 603 slides along the dovetail groove through the slider 602, so that the protective plate 603 is located at the front end of the display screen 2, to protect the display screen 2 and prevent the display screen 2 from being hit.
[0035] When in use, when deburring and drawing metal through the machine body 1, start the exhaust fan 402 to draw the dust generated during processing into the dust removal box 401 along the connecting pipe 403, and the dust-mixed air is filtered by the filter 406 and discharged from the outlet pipe 407. When the machine body 1 is not in use, the slider 602 is matched with the dovetail groove opened in the connecting block 601, so that the protective plate 603 slides along the dovetail groove until the protective plate 603 completely blocks the display screen 2, thereby preventing the display screen 2 from being damaged by collision. When it is necessary to clean the dust in the dust removal box 401, pull out the cover 502, and then start the telescopic part 503 to drive the push plate 504 to move, push the impurities in the dust removal box 401 into the waste port 501, and then discharge them from the waste port 501, so as to facilitate the cleaning of the dust removal box 401.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A deburring and wire drawing machine with a protective structure, comprising a machine body (1), a display screen (2) and a support leg (3), wherein the display screen (2) is mounted on the upper right side of the front of the machine body (1), and the support leg (3) is fixedly mounted around the bottom of the machine body (1), characterized in that: A protective device is arranged on the outside of the machine body (1); The protective device comprises a dust removal unit, a cleaning unit and an anti-collision unit, wherein the dust removal unit is arranged on the back of the machine body (1), the cleaning unit is arranged inside the dust removal unit, and the anti-collision unit is arranged on the front of the display screen (2); The dust removal unit comprises a dust removal box (401), an exhaust fan (402), a connecting pipe (403), a suction head (404), an air inlet pipe (405), a filter (406) and an air outlet pipe (407); the dust removal box (401) is installed on the back of the machine body (1); the exhaust fan (402) is installed on the top of the dust removal box (401); one end of the connecting pipe (403) is connected to the top of the exhaust fan (402) and extends to the inside of the machine body (1); the suction head (404) is connected to the bottom of the connecting pipe (403); the air inlet pipe (405) is connected to the bottom of the exhaust fan (402) and extends to the inside of the dust removal box (401); the filter (406) is installed in the dust removal box (401); and the air outlet pipe (407) is connected to the right side of the top of the dust removal box (401).
2. The deburring and wire drawing integrated machine with a protective structure according to claim 1, characterized in that: The cleaning unit comprises a waste port (501), a cover (502), a telescopic member (503) and a push plate (504); the waste port (501) is installed on the right side of the bottom of the dust removal box (401); the cover (502) is installed on the lower end of the waste port (501); the telescopic member (503) is installed on the left side of the dust removal box (401); and the push plate (504) is fixedly installed on the output end of the telescopic member (503).
3. The deburring and wire drawing integrated machine with a protective structure according to claim 1, characterized in that: The anti-collision unit comprises a connecting block (601), a sliding block (602) and a protective plate (603); the connecting block (601) is fixedly mounted on the left and right sides of the display screen (2); the sliding block (602) is slidably connected inside the connecting block (601); and the protective plate (603) is fixedly mounted on the front ends of the left and right sliding blocks (602).
4. The deburring and wire drawing integrated machine with a protective structure according to claim 1, characterized in that: The suction heads (404) are evenly distributed at the bottom of the connecting tube (403).
5. The deburring and wire drawing integrated machine with a protective structure according to claim 1, characterized in that: The air inlet pipe (405) is located below the filter screen (406).
6. The deburring and wire drawing integrated machine with a protective structure according to claim 2, characterized in that: The bottom of the push plate (504) contacts the lower surface of the interior of the dust removal box (401).
7. The deburring and wire drawing integrated machine with a protective structure according to claim 3, characterized in that: A dovetail groove is provided on the front surface of the connection block (601), and the shape of the sliding block (602) is a dovetail shape.
Citation Information
Patent Citations
High-precision deburring and wire drawing all-in-one machine
CN216327384U