Motor carbon brush processing and forming device

Abstract

The utility model belongs to the technical field of motor carbon brushes, and particularly discloses a motor carbon brush machining and forming device which comprises a device table, a machining table is fixedly installed on the device table, a fixing table is movably installed at the top of the machining table through a driving mechanism, and a grinding machine is fixedly installed at the bottom of the fixing table. A rotating shaft is rotationally connected to the inner surface of the fixing table, a cold air gun is movably and fixedly mounted on the rotating shaft away from the fixing table, and a position adjusting mechanism used for adjusting the angle of the cold air gun is arranged on the fixing table. According to the motor carbon brush machining and forming device, chippings generated by polishing can be blown away in time through airflow jetting of the cold air gun in the polishing process, residual attachment of the chippings on the surface of the carbon brush is reduced, the airflow jetting angle of the cold air gun can be adjusted after polishing is completed, the chippings left on the surface of the carbon brush are systematically cleaned, and the machining efficiency is improved. The electric contact between the carbon brush and the contact surface can be effectively prevented from being influenced by residual scraps, and the stability of the electric contact is ensured.

Description

Technical Field

[0001] The present application relates to the technical field of motor carbon brushes, and in particular to a motor carbon brush processing and forming device. Background Art

[0002] Carbon brushes, also called electric brushes, are widely used as sliding contacts in many electrical devices. The main materials used in carbon brush products are graphite, impregnated graphite, metal, etc. Carbon brushes are devices that transfer energy or signals between the fixed part and the rotating part of a motor or generator or other rotating machinery.

[0003] During the manufacturing process, the carbon brushes may leave some burrs, unevenness or poor surface features. These surface defects may cause friction, wear or poor electrical contact, so the carbon brushes need to be polished. The polishing process is likely to produce a lot of debris, which is easy to adhere to the carbon brushes being processed, thereby affecting the electrical contact between the carbon brush and its contact surface, resulting in increased resistance or poor current transmission. Utility Model Content

[0004] In view of this, the purpose of the utility model is to solve the shortcomings existing in the background technology, and to propose a motor carbon brush processing and forming device to solve the problems existing in the prior art.

[0005] In order to achieve the above purpose, the utility model provides a motor carbon brush processing and forming device, including a device table, a processing table is fixedly installed on the device table, a fixed table is movably installed on the top of the processing table through a driving mechanism, a grinder is fixedly installed on the bottom of the fixed table, the inner surface of the fixed table is rotatably connected with a rotating shaft, a cold air gun is fixedly installed on the rotating shaft away from the fixed table, and a positioning mechanism for adjusting the angle of the cold air gun is provided on the fixed table.

[0006] Preferably, the driving mechanism includes an electromagnetic guide rail fixedly mounted on the top of the device table, the outer surface of the electromagnetic guide rail is slidably connected to a shift seat, and the outer surface of the shift seat is fixedly connected to a support table. The position of the grinder can be adjusted through the driving mechanism, and the cold air gun can be driven to move synchronously at the same time, so that the cold air gun always sprays airflow towards the grinding area during the grinding process.

[0007] Preferably, a slide rail is fixedly installed on the front end of the platform, the outer surface of the slide rail is slidably connected to the rear end surface of the fixed platform, and an electric push rod is fixedly installed on the outer surface of the platform, and the output end of the electric push rod is fixedly connected to the top end of the fixed platform.

[0008] Preferably, the positioning mechanism includes a stepper motor fixedly installed inside the fixed table, and the output end of the stepper motor is fixedly connected to the drive shaft. The airflow spray angle of the cold air gun can be adjusted through the positioning mechanism. After grinding is completed, the entire carbon brush surface is thoroughly flushed with airflow to reduce the residual adhesion of debris.

[0009] Preferably, one end of the driving shaft away from the stepping motor is fixedly connected to a driving gear, and the outer surface of the driving gear is meshingly connected to a chain.

[0010] Preferably, one end of the inner side of the chain away from the driving gear is meshedly connected with a driven gear, and the inner surface of the driven gear is fixedly connected to one end of the rotating shaft away from the cold air gun.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. The motor carbon brush processing and forming device can timely blow away the debris generated by grinding through the air flow jet of the cold air gun during the grinding process, reducing its residual adhesion on the surface of the carbon brush. After grinding, the air flow jet angle of the cold air gun can be adjusted to systematically clean the debris remaining on the surface of the carbon brush, which can effectively prevent the residual debris from affecting the electrical contact between the carbon brush and the contact surface, thereby ensuring the stability of the electrical contact.

[0013] 2. The motor carbon brush processing and forming device can realize the precise movement of the grinder in the horizontal and vertical directions through the linkage of the electromagnetic guide rail and the electric push rod, so as to accurately control the grinding position of the carbon brush surface. Compared with manual operation or fixed position grinding, the grinder in this application can be precisely controlled to ensure uniform grinding of all parts of the carbon brush surface, thereby improving the grinding effect and consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of this application;

[0015] Figure 2 This is a schematic diagram of the surface structure of the fixed platform of this application.

[0016] Among them: 1. Installation table; 2. Processing table; 3. Electromagnetic guide rail; 4. Shift seat; 5. Support table; 6. Slide rail; 7. Fixed table; 8. Electric push rod; 9. Grinder; 10. Stepper motor; 11. Drive shaft; 12. Drive gear; 13. Chain; 14. Driven gear; 15. Rotating shaft; 16. Cold air gun. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0018] See also Figure 1-2 A motor carbon brush processing and forming device includes a device table 1, a processing table 2 is fixedly installed on the device table 1, a fixed table 7 is movably installed on the top of the processing table 2 through a driving mechanism, a grinder 9 is fixedly installed on the bottom of the fixed table 7, a rotating shaft 15 is rotatably connected to the inner surface of the fixed table 7, a cold air gun 16 is fixedly installed on the rotating shaft 15 away from the fixed table 7, and a positioning mechanism for adjusting the angle of the cold air gun 16 is provided on the fixed table 7.

[0019] Through the above technical solution, the device places the carbon brush on the processing table 2 when in use, and the position of the grinder 9 can be adjusted through the driving mechanism to grind different positions on the surface of the carbon brush. During this process, the cold air gun 16 is always facing the grinding position of the grinder 9. After the grinding is completed, the air flow spray angle of the cold air gun 16 is adjusted through the positioning mechanism to clean the debris remaining on the entire surface of the carbon brush.

[0020] Specifically, the driving mechanism includes an electromagnetic guide rail 3 fixedly installed on the top of the device platform 1 , the outer surface of the electromagnetic guide rail 3 is slidably connected with a shift seat 4 , and the outer surface of the shift seat 4 is fixedly connected with a support platform 5 .

[0021] Through the above technical solution, the electromagnetic guide rail 3 can drive the shift seat 4 to move horizontally in the front-rear direction, thereby linking the fixed platform 7 to move horizontally.

[0022] Specifically, a slide rail 6 is fixedly installed on the front end of the platform 5, and the outer surface of the slide rail 6 is slidably connected to the rear end surface of the fixed platform 7. An electric push rod 8 is fixedly installed on the outer surface of the platform 5, and the output end of the electric push rod 8 is fixedly connected to the top of the fixed platform 7.

[0023] Through the above technical solution, the fixed platform 7 can be pushed by the electric push rod 8, so that the fixed platform 7 slides along the slide rail 6, thereby causing the fixed platform 7 to move in the vertical direction.

[0024] Specifically, the position adjustment mechanism includes a stepper motor 10 fixedly installed inside the fixing platform 7 , and an output end of the stepper motor 10 is fixedly connected to a driving shaft 11 .

[0025] Through the above technical solution, after the stepper motor 10 is turned on, the driving shaft 11 can be driven to rotate, and during this process, the driving gear 12 rotates synchronously therewith.

[0026] Specifically, one end of the driving shaft 11 away from the stepping motor 10 is fixedly connected to the driving gear 12 , and the outer surface of the driving gear 12 is meshedly connected to the chain 13 .

[0027] Through the above technical solution, when the driving gear 12 rotates, the chain 13 meshing with it will be affected by the transmission effect and perform corresponding transmission.

[0028] Specifically, one end of the inner side of the chain 13 away from the driving gear 12 is meshedly connected with the driven gear 14 , and the inner surface of the driven gear 14 is fixedly connected to one end of the rotating shaft 15 away from the cold air gun 16 .

[0029] Through the above technical solution, the driven gear 14 can be driven to rotate synchronously under the transmission action of the chain 13, and finally the rotating shaft 15 can be linked to rotate to adjust the air flow spray angle of the cold air gun 16.

[0030] Working principle: When the device is grinding the motor carbon brush, the motor carbon brush performs the corresponding grinding operation on the processing table 2. During the grinding process, the position of the grinder 9 can be adjusted by the driving mechanism to grind different positions on the surface of the carbon brush, that is, the shift seat 4 can be moved horizontally in the horizontal direction through the electromagnetic guide rail 3, and the fixed table 7 is pushed up and down by the electric push rod 8, so that the fixed table 7 slides up and down along the slide rail 6, thereby achieving the effect of moving the grinder 9 on the fixed table 7 horizontally and vertically to grind different positions of the carbon brush. In this process, the airflow of the cold air gun 16 is sprayed The angle is always facing the grinding position of the grinder 9. On the one hand, it can cool the grinding area, and on the other hand, it can blow away the debris generated by grinding to reduce the residual adhesion of the debris on the surface of the carbon brush. After completing the carbon brush grinding operation, the stepper motor 10 can be turned on to drive the drive shaft 11 to rotate, and then the drive gear 12 is linked to rotate. In this process, the driven gear 14 can be transmitted through the chain 13, so that the rotating shaft 15 rotates, and finally the air flow injection angle of the cold air gun 16 is adjusted to make the debris remaining on the surface of the carbon brush be systematically cleaned, effectively reducing the residue of debris on the carbon brush.

[0031] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A motor carbon brush processing and forming device, comprising a device platform (1), characterized in that: A processing table (2) is fixedly mounted on the device table (1); a fixed table (7) is movably mounted on the top of the processing table (2) via a driving mechanism; a grinder (9) is fixedly mounted on the bottom of the fixed table (7); a rotating shaft (15) is rotatably connected to the inner surface of the fixed table (7); a cold air gun (16) is fixedly mounted on the rotating shaft (15) away from the fixed table (7); and a positioning mechanism for adjusting the angle of the cold air gun (16) is provided on the fixed table (7).

2. The motor carbon brush processing and forming device according to claim 1 is characterized in that: The driving mechanism comprises an electromagnetic guide rail (3) fixedly mounted on the top of the device platform (1); the outer surface of the electromagnetic guide rail (3) is slidably connected to a shift seat (4); and the outer surface of the shift seat (4) is fixedly connected to a support platform (5).

3. The motor carbon brush processing and forming device according to claim 2 is characterized in that: A slide rail (6) is fixedly mounted on the front end of the platform (5), and the outer surface of the slide rail (6) is slidably connected to the rear end surface of the fixed platform (7). An electric push rod (8) is fixedly mounted on the outer surface of the platform (5), and the output end of the electric push rod (8) is fixedly connected to the top end of the fixed platform (7).

4. The motor carbon brush processing and forming device according to claim 1, characterized in that: The positioning mechanism comprises a stepping motor (10) fixedly mounted inside a fixed platform (7), and an output end of the stepping motor (10) is fixedly connected to a driving shaft (11).

5. The motor carbon brush processing and forming device according to claim 4, characterized in that: One end of the driving shaft (11) away from the stepping motor (10) is fixedly connected to a driving gear (12), and the outer surface of the driving gear (12) is meshingly connected to a chain (13).

6. The motor carbon brush processing and forming device according to claim 5, characterized in that: An end of the inner side of the chain (13) away from the driving gear (12) is meshedly connected with a driven gear (14), and an inner surface of the driven gear (14) is fixedly connected to an end of the rotating shaft (15) away from the cold air gun (16).

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