Polishing device for steel structure secondary component

By designing a grinding device for steel structure sub-components, sealing cover and guide groove structures are used to seal dust, and combined with the design of air collecting cover and exhaust cylinder, the problem of dust dispersion during grinding of steel structure components is solved, significantly improving the working environment and personnel health.

CN222537262UActive Publication Date: 2025-02-28HE NAN XI BU BAO FENG JIAN ZHU KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202323510027.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2025-02-28
Estimated Expiration
2033-12-22

AI Technical Summary

Technical Problem

During the polishing of steel structural components, there is a lack of dust-proof measures, which leads to a large amount of suspended dust, endangering the health and environment of the staff.

Method used

A grinding device for steel structure sub-components is designed, using a sealing cover and a guide groove structure, and the grinding wheel and clamping device are covered in the sealing cover, combining the box, grating plate, air collecting cover, exhaust cylinder and fan to achieve effective sealing and suction of dust.

Benefits of technology

It effectively prevents dust from spreading to the outside, improves the working environment, and protects personnel's health. At the same time, the centralized treatment of dust is achieved through the design of air collecting hood and exhaust tube.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel structure part machining, in particular to a grinding device for a steel structure secondary component, which comprises a workbench, a back plate is arranged at the rear part of the upper end surface of the workbench, a top plate is arranged at the top end of the back plate, and a rotating shaft is rotatably connected in the back plate; a grinding wheel is arranged at the end, extending to the workbench, of the rotating shaft, a clamping device is arranged on the upper end face of the workbench, and a sealing cover is arranged on the upper end face of the workbench. During use, when a secondary component of a steel structure needs to be polished, a sealing cover slides from a top plate to a workbench through a round rod in a guide groove, the sealing cover covers a polishing wheel and a clamping device in the sealing cover, and when the polishing wheel polishes the secondary component of the steel structure, the clamping device can clamp the secondary component of the steel structure; and a large amount of generated suspended dust is limited in the sealing cover, so that the field working environment is effectively protected, and the body health of personnel is guaranteed.
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Description

Technical Field

[0001] The present application relates to the technical field of steel structure processing, and in particular to a grinding device for secondary components of steel structures. Background Art

[0002] The primary member or main member of a steel structure refers to a member whose failure will cause the failure of related members and endanger the operation of the load-bearing structural system. The secondary member or secondary member is a small non-load-bearing masonry or concrete member that is constructed after the main structure is completed and before the decoration project is carried out in the construction project. The secondary member of a steel structure is a relative concept, generally including braces, corner braces, horizontal braces, column braces, gutters, embedded parts, edge trims, corbels, etc.

[0003] Through searching, Chinese patent announcement number CN216859307U discloses a surface rust removal and grinding device for steel structure components. Aiming at the problem that it is inconvenient and inefficient to remove rust and grind steel pipes, the following scheme is proposed, which includes a processing table, two symmetrically arranged mounting seats are fixed on the top of the processing table, a clamping mechanism is arranged on the top of the mounting seat, a groove is opened on the top of the processing table, a movable seat is slidably connected between the side walls of the groove, and a through hole is opened on one side wall of the movable seat; in the utility model, the two ends of the steel pipe are clamped and fixed by the clamping mechanism, which is convenient for the device to position the steel pipe during grinding, and has good supporting effect and stability. The steel pipe is grinded by driving the grinding ring to rotate by a driving motor, and at the same time, the movable seat and the grinding ring are driven to move by a three-phase motor, so that the device can perform all-round grinding on the surface of the steel pipe, and has a good rust removal effect.

[0004] With respect to the above-mentioned related technologies, the inventors have found the following defects: when grinding steel structure parts, there are no dust prevention measures, which will generate a large amount of suspended dust, which will affect the health of workers and the surrounding environment. Utility Model Content

[0005] In order to solve the problem of generating a large amount of suspended dust when grinding secondary components of steel structures in the prior art, the present application provides a grinding device for secondary components of steel structures.

[0006] The present application provides a grinding device for secondary components of steel structures, which adopts the following technical solution: it includes a workbench, a back plate is provided on the rear of the upper end surface of the workbench, a top plate is provided on the top of the back plate, a rotating shaft is rotatably connected inside the back plate, a grinding wheel is provided on one end of the rotating shaft extending toward the workbench, a clamping device is provided on the upper end surface of the workbench, a sealing cover is provided on the upper end surface of the workbench, the sealing cover covers the grinding wheel and the clamping device in the sealing cover, a limiting portion is provided on the top of the back side of the sealing cover, and a guiding portion matched with the limiting portion is provided on the upper end surface of the top plate.

[0007] Optionally, the limiting portion is a round rod, and the guiding portion includes a vertical portion and a horizontal portion which are perpendicular to each other, the vertical portion and the horizontal portion are connected to each other and form a guiding groove, and the round rod is located inside the guiding groove.

[0008] Optionally, there are two guide parts, which are symmetrically arranged on the upper end surface of the top plate, and the two ends of the round rod are respectively inserted into the corresponding guide parts, and an avoidance gap is opened on the back side of the sealing cover.

[0009] Optionally, the intersection of the vertical guide groove and the horizontal guide groove of the guide portion is rounded.

[0010] Optionally, the workbench is a box with an open upper end, a grid plate is provided on the upper part of the inner wall of the box, and the clamping device is provided on the upper end surface of the grid plate.

[0011] Optionally, the clamping device includes two symmetrically arranged hydraulic telescopic rods, each of which has a clamping plate at one end close to the hydraulic telescopic rod and a fixing plate at one end away from the hydraulic telescopic rod, and the bottom surface of each fixing plate is fixed to the grille plate.

[0012] Optionally, a collecting plate inclined downward to the right is provided inside the box body, a chip removal hole is provided on the box body bottom plate located on the left side of the bottom end of the collecting plate, a chip removal bucket is provided on the bottom surface of the box body bottom plate at a position corresponding to the chip removal hole, and the chip removal bucket is connected with the interior of the box body through the chip removal hole.

[0013] Optionally, an air collecting hood connected to the interior of the box is disposed on the right side of the box, an exhaust pipe is disposed on the right side surface of the air collecting hood, and an exhaust fan is installed inside the exhaust pipe.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] The utility model is provided with a back plate, a bottom plate, a workbench, a sealing cover, a round rod and a guide groove. When the device is used, when it is necessary to grind the secondary component of the steel structure, the sealing cover is slid from the top plate to the workbench through the round rod inside the guide groove, and the sealing cover covers the grinding wheel and the clamping device inside the sealing cover. When the grinding wheel grinds the secondary component of the steel structure, a large amount of suspended dust generated is confined to the inside of the sealing cover, which effectively protects the on-site working environment and ensures the health of personnel.

[0016] The utility model is provided with a box body, a grille plate, an air collecting hood, an exhaust duct and a fan. When the device is in use, when the secondary components of the steel structure are polished, the fan is started to vacuum the inside of the box body through the exhaust duct and the air collecting hood, so that a large amount of generated dust enters the inside of the box body through the grille plate and is discharged through the exhaust duct, and then is processed centrally, which effectively prevents a large amount of dust from diffusing to the outside when the secondary components of the steel structure are polished on site, and improves the working environment of the personnel.

[0017] The utility model is provided with a box body, a collecting plate and a chip discharge bucket. When the device is used, when the secondary component of the steel component is ground, larger metal debris particles generated fall onto the inclined plate through the grid plate, slide down along the collecting plate, and are discharged from the chip discharge bucket, thereby achieving the purpose of collecting the metal debris generated when the secondary component of the steel component is ground. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure in the embodiment of the present application;

[0019] Figure 2 is a schematic diagram of the three-dimensional structure of the top plate in an embodiment of the present application;

[0020] Figure 3 It is a schematic structural diagram of the embodiment of the present application;

[0021] Figure 4 is a three-dimensional structural schematic diagram of a state in which the sealing cover moves to the top plate in an embodiment of the present application;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure inside the box in the embodiment of the present application.

[0023] Figure numerals: 1. workbench; 2. sealing cover; 3. limiting part; 4. top plate; 5. guiding part; 6. air collecting hood; 7. exhaust fan; 8. exhaust duct; 9. chip bucket; 10. avoidance gap; 11. grinding wheel; 12. motor; 13. rotating shaft; 14. back plate; 15. fixing plate; 16. hydraulic telescopic rod; 17. clamping plate; 18. grille plate; 19. collecting plate. DETAILED DESCRIPTION

[0024] The following is combined with Figure 1 —5 further describes this application in detail.

[0025] The embodiment of the present application discloses a grinding device for secondary components of steel structures, which adopts the following technical scheme: a workbench 1, a back plate 14 is provided at the rear of the upper end surface of the workbench 1, a top plate 4 is provided at the top of the back plate 14, a rotating shaft 13 is rotatably connected inside the back plate 14, a grinding wheel 11 is provided at one end of the rotating shaft 13 extending toward the workbench 1, a clamping device is provided at the upper end surface of the workbench 1, a sealing cover 2 is provided at the upper end surface of the workbench 1, the sealing cover 2 covers the grinding wheel 11 and the clamping device in the sealing cover 2, a limiting portion 3 is provided at the top of the back side of the sealing cover 2, and a guiding portion 5 matched with the limiting portion 3 is provided on the upper end surface of the top plate 4. When in use, the secondary component of the steel structure is clamped and fixed by the clamping device, and then the sealing cover 2 is moved from the top plate 4 to the upper part of the workbench 1 , and cover the grinding wheel 11 and the clamping device inside the sealing cover 2, and then drive the rotating shaft 13 to rotate through the motor 12 arranged on the back of the back plate 14, and drive the grinding wheel 11 to rotate, so that the grinding wheel 11 grinds the secondary components of the steel structure. Since the entire grinding area is sealed by the sealing cover 2, a large amount of dust generated during grinding is confined to the inside of the sealing cover 2, which effectively prevents a large amount of dust from diffusing to the outside and affecting the working environment, effectively improves the working environment of the workers, and protects the health of the personnel; after grinding, lift the sealing cover 2 upward, and drive the limiting part 3 to move inside the guide part 5 until the sealing cover 2 moves to the upper end surface of the top plate 4. At this time, the secondary components of the steel structure are loosened by the clamping device and the secondary components are taken out.

[0026] In order to achieve the limiting and guiding of the limiting part 3 by the guiding part 5, the sealing cover 2 is moved from the top plate 4 to the upper end surface of the workbench 1 or the sealing cover 2 is moved from the upper end surface of the workbench 1 to the upper end surface of the top plate 4.

[0027] In this embodiment, the limiting portion 3 is a round rod, and the guide portion 5 includes a vertical portion and a horizontal portion that are perpendicular to each other. The vertical portion and the horizontal portion are connected guide grooves, and the round rod is located inside the guide groove. When the sealing cover 2 is located on the upper end surface of the workbench 1, the sealing cover 2 is first lifted upward to allow the round rod to move inside the guide groove of the vertical portion of the guide portion 5. When the round rod moves to the intersection of the guide groove of the vertical portion and the guide groove of the horizontal portion of the guide portion 5, the sealing cover 2 is pulled backward to allow the round rod to move inside the guide groove of the horizontal portion of the guide portion 5 until the entire sealing cover 2 is located on the upper end surface of the top plate 4, thereby achieving the purpose of temporarily placing the sealing cover 2.

[0028] In order to increase the stability of the round rod moving in the guide grooves of the vertical and horizontal parts of the guide portion 5, in the present embodiment, there are two guide portions 5, which are symmetrically arranged on the upper end surface of the top plate 4, and the two ends of the round rod are respectively inserted into the corresponding guide portions 5, the round rod and the sealing cover 2 are fixedly arranged, and an avoidance gap 10 is opened on the back of the sealing cover 2; when the sealing cover 2 is moved, the two ends of the round rod move in the guide grooves of the vertical and horizontal parts of the corresponding guide portion 5, respectively, thereby increasing the stability of the movement of the sealing cover 2; when the sealing cover 2 is moved from the top plate 4 through the limit portion 3 and the guide portion 5 to the upper end surface of the workbench 1, in order to avoid interference from the grinding wheel 11, the avoidance gap 10 opened on the back of the sealing cover 2 enables the grinding wheel 11 to enter the interior of the sealing cover 2.

[0029] In order to enable the round rod to change its direction of movement more smoothly when it moves to the intersection of the guide grooves of the vertical part and the horizontal part of the guide part 5, in this embodiment, the intersection of the vertical guide groove and the horizontal guide groove of the guide part 5 is chamfered. When the two ends of the round rod move to the intersection of the vertical guide groove and the horizontal guide groove of the guide part 5, the direction of movement can be changed more smoothly by chamfering.

[0030] In order to further realize the centralized treatment of the large amount of dust collected inside the sealing cover 2, in the present embodiment, the workbench 1 is a box with an open upper end, a grille plate 18 is provided on the upper inner wall of the box, and a clamping device is provided on the upper end surface of the grille plate 18. When the secondary components of the steel structure are ground by the grinding wheel 11, the generated dust and large particles of metal debris can enter the interior of the box through the grille plate 18.

[0031] In order to fix the secondary components when grinding the secondary components, in this embodiment, the clamping device includes two symmetrically arranged hydraulic telescopic rods 16, each hydraulic telescopic rod 16 has a clamping plate 17 at one end close to the hydraulic telescopic rod 16, and each hydraulic telescopic rod 16 has a fixing plate 15 at one end away from the hydraulic telescopic rod 16, and the bottom surface of each fixing plate 15 is fixed to the grid plate 18. When grinding the secondary components of the steel structure, the secondary components are first placed between the two clamping plates 17, and then the two clamping plates 17 are pushed to move closer to each other by the hydraulic telescopic rod 16 to clamp the secondary components, thereby fixing the secondary components.

[0032] In order to collect the floating dust generated during grinding, in this embodiment, an air collecting hood 6 connected to the interior of the box is provided on the right side of the box, an exhaust pipe 8 is provided on the right side of the air collecting hood 6, and an exhaust fan 7 is installed inside the exhaust pipe 8. During grinding, the exhaust fan 7 is started to vacuum the interior of the box through the exhaust pipe 8 and the air collecting hood 6, so that the floating dust generated during grinding enters the interior of the box through the grille plate 18 and is discharged through the exhaust pipe 8, and the exhausted gas is centrally processed.

[0033] In order to collect the large-particle metal debris generated when grinding the secondary components, in this embodiment, a collecting plate 19 inclined to the right and downward is provided inside the box body, and a chip removal hole is opened on the box body bottom plate on the left side of the bottom end of the collecting plate 19, and a chip removal bucket 9 is provided on the bottom surface of the box body bottom plate corresponding to the chip removal hole. The chip removal bucket 9 is connected with the interior of the box body through the chip removal hole. When grinding the secondary components, floating dust is generated and large-particle metal debris with heavier mass is also generated. The large-particle metal debris falls onto the collecting plate 19 through the grille plate 18. Since the collecting plate 19 is set inclined, the large-particle metal debris that falls onto the collecting plate 19 slides down from the collecting plate 19, and enters the interior of the chip removal bucket 9 through the chip removal hole of the box body bottom plate, and is discharged through the chip removal bucket 9 for centralized treatment; on the other hand, the suction effect of the exhaust fan 7 will also make the large-particle metal debris slide up and down on the collecting plate 19 faster.

[0034] The implementation principle of one embodiment of the present application is as follows: when in use, first place the secondary component of the steel structure between the two clamps 17, then push the clamps 17 through the hydraulic telescopic rod 16 to clamp and fix the secondary component, then move the sealing cover 2 on the top plate 4 to the upper end surface of the box body, so that the sealing cover 2 covers the grinding wheel 11 and the secondary component in the sealing cover 2, and then start the motor 12 to drive the grinding wheel 11 to rotate, so that the grinding wheel 11 grinds the secondary component, and the floating dust generated during grinding is confined in the interior of the sealing cover 2 by the sealing cover 2, and the large particles of metal debris generated at the same time fall onto the collecting plate 19 through the grille plate 18, and at the same time, the exhaust fan 7 is started to vacuum the interior of the box body through the exhaust pipe 8, so that the floating dust inside the sealing cover 2 enters the interior of the box body through the grille plate 18 and is discharged through the exhaust pipe 8, and then the exhausted gas is centrally processed, and the setting of the sealing cover 2 effectively prevents the floating dust from escaping into the external air, thereby ensuring the health of personnel.

Claims

1. A grinding device for a secondary member of a steel structure, comprising a workbench (1), characterized in that: A back plate (14) is arranged at the rear of the upper end surface of the workbench (1), a top plate (4) is arranged at the top of the back plate (14), a rotating shaft (13) is rotatably connected inside the back plate (14), a grinding wheel (11) is arranged at one end of the rotating shaft (13) extending toward the workbench (1), a clamping device is arranged at the upper end surface of the workbench (1), a sealing cover (2) is arranged at the upper end surface of the workbench (1), the sealing cover (2) covers the grinding wheel (11) and the clamping device in the sealing cover (2), a limiting portion (3) is arranged at the top of the back side of the sealing cover (2), and a guiding portion (5) matched with the limiting portion (3) is arranged at the upper end surface of the top plate (4).

2. The grinding device for secondary components of steel structures according to claim 1, characterized in that: The limiting portion (3) is a round rod, and the guiding portion (5) comprises a vertical portion and a horizontal portion which are perpendicular to each other, the vertical portion and the horizontal portion are connected to each other in the form of a guiding groove, and the round rod is located inside the guiding groove.

3. The grinding device for secondary components of steel structures according to claim 2, characterized in that: There are two guide parts (5) which are symmetrically arranged on the upper end surface of the top plate (4); the two ends of the round rod are respectively inserted into the corresponding guide parts (5); and an avoidance notch (10) is provided on the back of the sealing cover (2).

4. The grinding device for secondary components of steel structures according to claim 3, characterized in that: The intersection of the vertical guide groove and the horizontal guide groove of the guide portion (5) is rounded.

5. The grinding device for a secondary member of a steel structure according to any one of claims 1 to 4, characterized in that: The workbench (1) is a box body with an open upper end, a grid plate (18) is provided on the upper portion of the inner wall of the box body, and the clamping device is provided on the upper end surface of the grid plate (18).

6. The grinding device for secondary components of steel structures according to claim 5, characterized in that: The clamping device comprises two symmetrically arranged hydraulic telescopic rods (16), a clamping plate (17) being provided at the proximal end of each hydraulic telescopic rod (16), a fixing plate (15) being provided at the distal end of each hydraulic telescopic rod (16), and a bottom surface of each fixing plate (15) being fixed to a grid plate (18).

7. The grinding device for a secondary member of a steel structure according to claim 6, characterized in that: A collecting plate (19) tilted downward to the right is arranged inside the box body, a chip removal hole is opened on the box body bottom plate located on the left side of the bottom end of the collecting plate (19), and a chip removal bucket (9) is arranged on the bottom surface of the box body bottom plate at a position corresponding to the chip removal hole, and the chip removal bucket (9) is connected to the interior of the box body through the chip removal hole.

8. The grinding device for secondary steel structure components according to claim 7, characterized in that: An air collecting hood (6) communicating with the interior of the box is arranged on the right side of the box body, an exhaust pipe (8) is arranged on the right side surface of the air collecting hood (6), and an exhaust fan (7) is installed inside the exhaust pipe (8).

Citation Information

Patent Citations

  • Surface derusting and polishing device for steel structure component

    CN216859307U