Cutting equipment for pipeline film winding procedure
By designing a pipeline cutting equipment including a membrane wrap plate, a membrane assembly, a driving cylinder and a cutting wheel, the problem of inaccurate pipeline cutting in the prior art is solved, and high-precision cutting of pipes of different diameters and the stability of the membrane wrap film are improved.
Patent Information
- Application Number
- CN202421154629.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
When existing pipes are cut after wrapping the film, the diameter of the cutting wheel and the position of the motor affect the cutting difficulty, and multiple cuttings are prone to deviations in cutting positions, resulting in inaccurate cutting.
A cutting device including a support frame, a conveying structure, a membrane wrap plate, a membrane assembly, a driving cylinder, a rotary frame, a ironing roller and a cutting wheel are designed. The equipment adjusts the working radius of the film wrap plate through a rotary frame and a driving cylinder, adapts to pipes of different diameters, and realizes rotary cutting through hydraulic telescopic rods and cutting motors.
One-time circumferential cutting of the pipe is achieved, cutting errors are reduced, cutting accuracy and convenience are improved, and the stability of the wrap film is improved through the ironing structure.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline cutting, in particular to a cutting device used in a pipeline film wrapping process. Background Art
[0002] Extruded pipes need to be wrapped with film during the production process, and the wrapped pipes often need to be cut to a certain length to facilitate subsequent transportation of the pipes. Cutting the pipes requires the use of cutting equipment.
[0003] Existing pipes are usually cut with a motor-driven cutting wheel after being wrapped. However, the cutting wheel is not convenient for cutting the pipe and is easily affected by the cutting wheel diameter and the motor position. It is not convenient for cutting the pipe at one time, and deviations are prone to occur between cutting positions during multiple cutting. Utility Model Content
[0004] Therefore, the purpose of the utility model is to provide a cutting device for a pipe wrapping process to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.
[0005] In order to achieve the above-mentioned purpose, an embodiment of one aspect of the utility model provides a cutting device for a pipe wrapping process, comprising a supporting frame placed on the ground, a conveying structure for conveying the pipe is arranged inside the supporting frame, the top surface of the conveying structure is attached to the pipe, the surface of the pipe is attached to the wrapping plate, a film clamping assembly is installed inside the wrapping plate, the film clamping assembly is signal-connected to a main control board, the main control board is signal-connected to a driving cylinder, a rotating frame is fixedly installed at one end of the driving cylinder, a driving assembly is fixedly installed inside the rotating frame, an ironing frame is fixedly installed at one end of the rotating frame, an adjustable ironing roller is fixedly installed inside the ironing frame, a cutting box is fixedly installed with the supporting frame on one side of the ironing frame, a hydraulic telescopic rod is fixedly installed inside the cutting box, a clamping seat is fixedly installed at one end of the hydraulic telescopic rod, a clamping roller is rotatably connected inside the clamping seat, a cutting wheel is arranged on one side of the clamping roller, a cutting motor is fixedly installed at one end of the cutting wheel, and a telescopic rotating frame is fixedly installed at one end of the cutting motor.
[0006] Preferably, one end of the film wrapping plate is fixedly mounted on the driving cylinder, the film wrapping plate is movably connected to the rotating frame, and one end of the film wrapping plate is provided with a mounting groove adapted to the film clamping assembly.
[0007] The above technical solution is adopted: one end of the film wrapping plate squeezes the film to be wrapped on the surface of the pipe, and the film is wrapped on the surface of the pipe as the film wrapping plate rotates.
[0008] Preferably, any of the above schemes is that the film clamping assembly comprises an electric telescopic rod and a film clamping plate, the electric telescopic rod is fixedly mounted inside the film wrapping plate, and the film clamping plate is fixedly mounted on one end of the electric telescopic rod.
[0009] The above technical solution is adopted: before wrapping the film, the electric telescopic rod is controlled to extend to push the film clamping plate to move, one end of the required film is placed between the film clamping plate and the film wrapping plate, and the electric telescopic rod is controlled to contract so that the electric telescopic rod drives the film clamping plate to clamp one end of the film to complete the fixation of the film.
[0010] Preferably, any of the above solutions is that the driving cylinder is fixedly installed inside the rotating frame, and the rotating frame is rotatably connected to the supporting frame.
[0011] The above technical solution is adopted: the driving cylinder is controlled to extend and retract so that it drives the film wrapping plate to move, and the working radius of the film wrapping plate is adjusted to facilitate adaptation to pipes of various diameters.
[0012] Preferably, from any of the above schemes, the driving assembly includes a driving motor, a driving gear and a transmission gear, the driving motor is fixedly mounted inside the supporting frame, the output shaft of the driving motor is fixedly mounted with a driving gear, the driving gear is meshed with a transmission gear, and the transmission gear and the rotating frame are fixedly mounted.
[0013] The above technical solution is adopted: during the film wrapping process, the film wrapping plate squeezes the film on the surface of the pipe, and the driving motor is controlled to output power to drive the driving gear to rotate. The driving gear drives the transmission gear to rotate through gear transmission, and the transmission gear drives the rotating frame to rotate. The rotating frame drives the film wrapping plate to rotate along the surface of the pipe through the driving cylinder, so that the film is wrapped around the surface of the pipe.
[0014] Preferably, any of the above schemes is that the adjustable ironing roller comprises a pneumatic telescopic rod, an ironing seat and an ironing roller, the pneumatic telescopic rod is fixedly installed inside the ironing frame, the ironing seat is fixedly installed at one end of the pneumatic telescopic rod, the ironing seat is rotatably connected to the ironing roller inside, and the ironing roller is provided with a heating structure inside.
[0015] The above technical solution is adopted: after the pipe is wrapped with film, the pneumatic telescopic rod is controlled to extend and retract to drive the ironing seat to move, so that the ironing seat drives the ironing roller to fit the surface of the pipe, and the heating structure inside the ironing roller heats the ironing roller, so that the heated ironing roller irons the film on the surface of the pipe.
[0016] Preferably, from any of the above schemes, the telescopic rotating frame includes a rotating motor, a transmission gear set, a rotating seat and a pneumatic telescopic seat, the rotating motor is fixedly installed inside the cutting box, a transmission gear set is fixedly installed at one end of the rotating motor, the transmission gear set and the rotating seat are fixedly installed, and a pneumatic telescopic seat is fixedly installed inside the rotating seat.
[0017] The above technical solution is adopted: when it is necessary to cut the pipeline, the pneumatic telescopic seat is controlled to move to drive the cutting motor and the cutting wheel to move, so that the cutting wheel and the outer wall of the pipeline are cut. During the cutting process, the pneumatic telescopic seat is controlled to extend and retract, and at the same time, the rotating motor is controlled to output power so that the transmission gear set transmits power to the rotating seat, so that the rotating seat drives the cutting wheel to rotate through the pneumatic telescopic seat.
[0018] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0019] 1. A cutting structure capable of rotary cutting is provided to perform circular cutting of the pipe along the outer diameter of the pipe, so that the cutting structure can complete the cutting of the pipe at one time, and a driving structure is provided to adjust the cutting radius of the cutting structure, so that the cutting structure can cut pipes of different diameters, which can effectively enhance the convenience of the cutting structure for pipe cutting, reduce the error of pipe cutting, and improve the accuracy of pipe cutting.
[0020] 2. Setting the ironing structure to iron the surface of the pipe after wrapping makes the wrapped film and the outer wall of the pipe fit better, avoids affecting the stability of the film during the cutting process, and improves the stability of pipe production.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0023] Figure 1 It is a structural schematic diagram according to an embodiment of the utility model;
[0024] Figure 2 It is a schematic diagram of a partial explosion structure according to an embodiment of the utility model;
[0025] Figure 3 It is a schematic cross-sectional structure diagram of a support frame according to an embodiment of the utility model;
[0026] Figure 4 It is a schematic cross-sectional structure diagram of a film-wrapped board according to an embodiment of the utility model;
[0027] Among them: 1-support frame, 2-pipeline, 3-film wrapping plate, 4-film clamping assembly, 41-electric telescopic rod, 42-film clamping plate, 5-driving cylinder, 6-rotating frame, 7-driving assembly, 71-driving motor, 72-driving gear, 73-transmission gear, 8-ironing frame, 9-adjustable ironing roller, 91-pneumatic telescopic rod, 92-ironing seat, 93-ironing roller, 10-cutting box, 11-hydraulic telescopic rod, 12-clamping seat, 13-clamping roller, 14-cutting wheel, 15-cutting motor, 16-telescopic rotating frame, 161-rotating motor, 162-transmission gear set, 163-rotating seat, 164-pneumatic telescopic seat. DETAILED DESCRIPTION
[0028] The present invention is further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.
[0029] like Figure 1-4 As shown, a cutting device for a pipe film wrapping process according to an embodiment of the utility model comprises a support frame 1 placed on the ground, a conveying structure for conveying the pipe is arranged inside the support frame 1, a pipe 2 is attached to the top surface of the conveying structure, a film wrapping plate 3 is attached to the surface of the pipe 2, a film clamping assembly 4 is installed inside the film wrapping plate 3, the film clamping assembly 4 is connected to the main control board by signal, the main control board is connected to the driving cylinder 5 by signal, a rotating frame 6 is fixedly installed at one end of the driving cylinder 5, a driving assembly 7 is fixedly installed inside the rotating frame 6, and the rotating frame 6 is fixedly installed with a driving assembly 7. An ironing frame 8 is fixedly installed at one end, an adjustable ironing roller 9 is fixedly installed inside the ironing frame 8, a cutting box 10 is fixedly installed with the supporting frame 1 on one side of the ironing frame 8, a hydraulic telescopic rod 11 is fixedly installed inside the cutting box 10, a clamping seat 12 is fixedly installed at one end of the hydraulic telescopic rod 11, a clamping roller 13 is rotatably connected inside the clamping seat 12, a cutting wheel 14 is provided on one side of the clamping roller 13, a cutting motor 15 is fixedly installed at one end of the cutting wheel 14, and a telescopic rotating frame 16 is fixedly installed at one end of the cutting motor 15.
[0030] Preferably, one end of the film wrapping plate 3 is fixedly mounted on the driving cylinder 5 , the film wrapping plate 3 is movably connected to the rotating frame 6 , and one end of the film wrapping plate 3 is provided with a mounting groove adapted to the film clamping assembly 4 .
[0031] The above technical solution is adopted: one end of the film wrapping plate 3 squeezes the film to be wrapped onto the surface of the pipe 2 , and the film is wrapped onto the surface of the pipe 2 as the film wrapping plate 3 rotates.
[0032] Preferably, in any of the above schemes, the film clamping assembly 4 includes an electric telescopic rod 41 and a film clamping plate 42 . The electric telescopic rod 41 is fixedly installed inside the film wrapping plate 3 , and the film clamping plate 42 is fixedly installed at one end of the electric telescopic rod 41 .
[0033] The above technical solution is adopted: before wrapping the film, the electric telescopic rod 41 is controlled to extend to push the clamping plate 42 to move, and one end of the required film is placed between the clamping plate 42 and the film wrapping plate 3, and the electric telescopic rod 41 is controlled to contract, so that the electric telescopic rod 41 drives the clamping plate 42 to clamp one end of the film, thereby completing the fixation of the film.
[0034] Preferably, any of the above solutions is that the driving cylinder 5 is fixedly installed inside the rotating frame 6, and the rotating frame 6 and the supporting frame 1 are rotatably connected.
[0035] The above technical solution is adopted: the driving cylinder 5 is controlled to extend and retract so as to drive the film wrapping plate 3 to move, and the working radius of the film wrapping plate 3 is adjusted to facilitate adaptation to pipes 2 of various diameters.
[0036] Preferably, from any of the above schemes, the driving assembly 7 includes a driving motor 71, a driving gear 72 and a transmission gear 73, the driving motor 71 is fixedly installed inside the supporting frame 1, the output shaft of the driving motor 71 is fixedly installed with the driving gear 72, the driving gear 72 is meshed with the transmission gear 73, and the transmission gear 73 and the rotating frame 6 are fixedly installed.
[0037] The above technical solution is adopted: during the film wrapping process, the film wrapping plate 3 squeezes the film onto the surface of the pipe 2, and the driving motor 71 is controlled to output power to drive the driving gear 72 to rotate. The driving gear 72 drives the transmission gear 73 to rotate through gear transmission, and the transmission gear 73 drives the rotating frame 6 to rotate, so that the rotating frame 6 drives the film wrapping plate 3 to rotate along the surface of the pipe 2 through the driving cylinder 5, and the film is wrapped around the surface of the pipe 2.
[0038] Preferably, from any of the above schemes, the adjustable ironing roller 9 comprises a pneumatic telescopic rod 91, an ironing seat 92 and an ironing roller 93, the pneumatic telescopic rod 91 is fixedly mounted inside the ironing frame 8, the ironing seat 92 is fixedly mounted on one end of the pneumatic telescopic rod 91, the ironing seat 92 is rotatably connected to the inside of the ironing roller 93, and a heating structure is arranged inside the ironing roller 93.
[0039] The above technical solution is adopted: after the film wrapping of the pipe 2 is completed, the pneumatic telescopic rod 91 is controlled to extend and retract to drive the ironing seat 92 to move, so that the ironing seat 92 drives the ironing roller 93 to fit the surface of the pipe 2, and the heating structure inside the ironing roller 93 heats the ironing roller 93, so that the heated ironing roller 93 irons the film on the surface of the pipe 2.
[0040] Preferably, any of the above schemes comprises a telescopic rotating frame 16, comprising a rotating motor 161, a transmission gear set 162, a rotating seat 163 and a pneumatic telescopic seat 164; the rotating motor 161 is fixedly mounted inside the cutting box 10; a transmission gear set 162 is fixedly mounted on one end of the rotating motor 161; the transmission gear set 162 and the rotating seat 163 are fixedly mounted; and a pneumatic telescopic seat 164 is fixedly mounted inside the rotating seat 163.
[0041] The above technical solution is adopted: when it is necessary to cut the pipeline 2, the pneumatic telescopic seat 164 is controlled to move to drive the cutting motor 15 and the cutting wheel 14 to move, so that the cutting wheel 14 and the outer wall of the pipeline are cut. During the cutting process, the pneumatic telescopic seat 164 is controlled to be extended and retracted, and at the same time, the rotating motor 161 is controlled to output power so that the transmission gear set 162 transmits the power to the rotating seat 163, so that the rotating seat 163 drives the cutting wheel 14 to rotate through the pneumatic telescopic seat 164.
[0042] The utility model is a cutting device used in the pipe wrapping process, and its working principle is as follows:
[0043] After the pipeline is transported to the inside of the supporting frame 1, the electric telescopic rod 41 is controlled to extend and retract so that the film clamping plate 42 clamps one end of the film, the driving cylinder 5 is controlled to drive the film wrapping plate 3 to fit the surface of the pipeline 2, the driving motor 71 is controlled to drive the film wrapping plate 3 to rotate to complete the film wrapping, and the pipeline 2 is transported after film wrapping. The pneumatic telescopic rod 91 is controlled to drive the ironing roller 93 to fit the surface of the pipeline 2. After continuing to transport the pipeline 2, the pneumatic telescopic rod 164 is controlled to make the cutting wheel 14 cut the pipeline 2, and the cutting motor 15 and the rotating motor 16 are controlled to control the cutting wheel 14 to complete the cutting of the pipeline 2.
[0044] Compared with the prior art, the present invention has the following beneficial effects:
[0045] 1. A cutting structure capable of rotary cutting is provided to perform circular cutting of the pipe along the outer diameter of the pipe, so that the cutting structure can complete the cutting of the pipe at one time, and a driving structure is provided to adjust the cutting radius of the cutting structure, so that the cutting structure can cut pipes of different diameters, which can effectively enhance the convenience of the cutting structure for pipe cutting, reduce the error of pipe cutting, and improve the accuracy of pipe cutting.
[0046] 2. Setting the ironing structure to iron the surface of the pipe after wrapping makes the wrapped film and the outer wall of the pipe fit better, avoids affecting the stability of the film during the cutting process, and improves the stability of pipe production.
Claims
1. A cutting device for a pipe wrapping process, comprising a support frame (1) placed on the ground, wherein a conveying structure for conveying the pipe is arranged inside the support frame (1), and a pipe (2) is attached to the top surface of the conveying structure, characterized in that: The surface of the pipe (2) is attached with a film wrapping plate (3), a film clamping assembly (4) is installed inside the film wrapping plate (3), the film clamping assembly (4) is connected to the main control board by signal, the main control board is connected to the driving cylinder (5) by signal, a rotating frame (6) is fixedly installed at one end of the driving cylinder (5), a driving assembly (7) is fixedly installed inside the rotating frame (6), an ironing frame (8) is fixedly installed at one end of the rotating frame (6), an adjustable ironing roller (9) is fixedly installed inside the ironing frame (8), and the ironing frame (8) A cutting box (10) is provided on one side and fixedly mounted on the supporting frame (1); a hydraulic telescopic rod (11) is fixedly mounted inside the cutting box (10); a clamping seat (12) is fixedly mounted on one end of the hydraulic telescopic rod (11); a clamping roller (13) is rotatably connected inside the clamping seat (12); a cutting wheel (14) is provided on one side of the clamping roller (13); a cutting motor (15) is fixedly mounted on one end of the cutting wheel (14); and a telescopic rotating frame (16) is fixedly mounted on one end of the cutting motor (15).
2. A cutting device for pipe wrapping process according to claim 1, characterized in that: One end of the film wrapping plate (3) is fixedly mounted on the driving cylinder (5), the film wrapping plate (3) is movably connected to the rotating frame (6), and one end of the film wrapping plate (3) is provided with a mounting groove adapted to the film clamping assembly (4).
3. A cutting device for pipe wrapping process according to claim 2, characterized in that: The film clamping assembly (4) comprises an electric telescopic rod (41) and a film clamping plate (42); the electric telescopic rod (41) is fixedly mounted inside the film wrapping plate (3); and the film clamping plate (42) is fixedly mounted on one end of the electric telescopic rod (41).
4. A cutting device for pipe wrapping process according to claim 3, characterized in that: The driving cylinder (5) is fixedly installed inside the rotating frame (6), and the rotating frame (6) is rotatably connected to the supporting frame (1).
5. A cutting device for pipe wrapping process according to claim 4, characterized in that: The driving assembly (7) comprises a driving motor (71), a driving gear (72) and a transmission gear (73); the driving motor (71) is fixedly mounted inside the supporting frame (1); the output shaft of the driving motor (71) is fixedly mounted with the driving gear (72); the driving gear (72) is meshed with the transmission gear (73); and the transmission gear (73) and the rotating frame (6) are fixedly mounted.
6. A cutting device for pipe wrapping process according to claim 5, characterized in that: The adjustable ironing roller (9) comprises a pneumatic telescopic rod (91), an ironing seat (92) and an ironing roller (93); the pneumatic telescopic rod (91) is fixedly mounted inside the ironing frame (8); the ironing seat (92) is fixedly mounted on one end of the pneumatic telescopic rod (91); the ironing roller (93) is rotatably connected inside the ironing seat (92); and a heating structure is arranged inside the ironing roller (93).
7. A cutting device for pipe wrapping process according to claim 6, characterized in that: The telescopic rotating frame (16) comprises a rotating motor (161), a transmission gear set (162), a rotating seat (163) and a pneumatic telescopic seat (164); the rotating motor (161) is fixedly installed inside the cutting box (10); a transmission gear set (162) is fixedly installed at one end of the rotating motor (161); the transmission gear set (162) and the rotating seat (163) are fixedly installed; and a pneumatic telescopic seat (164) is fixedly installed inside the rotating seat (163).