Liquid alkali-free accelerator storage tank with stirring function
By setting up structures such as lifting outer tube, spiral mandrel, and stirring shaft in the liquid alkali-free accelerator storage tank, combined with the synchronous rotation and lifting and moving of the drive device, a comprehensive stirring operation is achieved, solving the problem of liquid accelerator condensing and crystallization during storage, and improving the quality of use.
Patent Information
- Application Number
- CN202420007931.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-03
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-03
AI Technical Summary
During the storage process, existing liquid accelerator storage tanks are acid-base and alkaline, causing internal condensation and crystallization of the liquid, affecting the use effect.
A liquid alkali-free quick-coagulant storage tank with stirring function was designed. By installing a lifting outer tube, a spiral mandrel, a lifting spiral blade, agitating shaft and multiple sets of stirring paddles in the storage tank, the drive device is used to drive the spiral mandrel and agitating shaft to rotate and lift and move simultaneously, achieving all-round stirring operations.
It effectively prevents the internal coagulation agent from coagulation and crystallization, improves the agitation effect of the materials in the storage tank, and ensures the quality and practicality of the liquid coagulation agent.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of accelerating setting agent production equipment, in particular to a liquid alkali-free accelerating setting agent storage tank with a stirring function. Background Art
[0002] Accelerators are admixtures that can make concrete set and harden quickly, and can form sufficient strength in a very short time. They are now widely used in the construction of highways, railways, bridges, mines, tunnels, water conservancy, urban construction and other projects, as well as leak prevention and plugging, rapid bottom concrete construction, and concrete emergency rescue and reinforcement. Alkali-free accelerators refer to alkali-free concrete accelerators, which are characterized by their main components of aluminum sulfate and organic amines, a slightly yellow uniform liquid, completely environmentally friendly, alkali-free and chlorine-free, and the setting time can be adjusted arbitrarily by the amount of admixture, making it safe and convenient to use.
[0003] In the prior art, liquid accelerators are mostly packaged in plastic barrels, with a sealed barrel cover simply added to the barrel, which is connected to the barrel body by pressure. Since the acidity and alkalinity of the liquid accelerator are alkaline, the liquid accelerator itself will condense and produce crystals. When the liquid accelerator is used to mix with concrete, the use of the liquid accelerator is affected.
[0004] In order to solve the above problems, the staff installed a stirring device on the storage tank to stir the accelerating agent in the tank body, but the above stirring device has a relatively simple structure and a limited stirring range, and the accelerating agent crystals will still be deposited at the bottom of the storage tank. Therefore, it is urgent to design a storage tank with a stirring function to solve the above problems. Utility Model Content
[0005] The utility model provides a liquid alkali-free quick-setting agent storage tank with a stirring function, which has a reasonable structural design and good stirring effect, in order to solve the technical problems existing in the known technology. The utility model can perform a full-range and efficient stirring operation on the quick-setting agent to solve the problem that the quick-setting agent itself will condense and produce crystals, and has high working efficiency.
[0006] The utility model adopts the following technical scheme to solve the technical problems existing in the known technology: a liquid alkali-free quick-setting agent storage tank with a stirring function comprises a storage tank structure, an outer lifting tube is arranged in the inner cavity of the storage tank structure, and a lifting outlet communicating with the inner cavity is connected on the outer peripheral wall of the outer lifting tube; a spiral core shaft is passed through the inner cavity of the outer lifting tube, and a lifting spiral blade matched with the outer lifting tube is wound and fixedly connected on the spiral core shaft; a stirring paddle is fixedly connected to the lower end of the spiral core shaft; it also comprises stirring shafts arranged in the inner cavity of the storage tank structure and respectively arranged on both sides of the outer lifting tube, and a plurality of stirring paddles distributed along the axial direction thereof are installed on the stirring shaft; it also comprises a driving device for driving the spiral core shaft and the stirring shaft to rotate synchronously and to move up and down synchronously.
[0007] The advantages and positive effects of the utility model are as follows: the utility model provides a liquid alkali-free quick-setting agent storage tank with a stirring function. By arranging a lifting outer tube, a spiral core shaft and a lifting spiral blade, the material in the middle of the storage tank can be lifted, sprayed and stirred, and the stirring shaft and the multiple groups of stirring paddles installed thereon are cooperated to make the liquid in the storage tank fully stirred; by arranging a driving device, the spiral core shaft and the stirring shaft can be driven to rotate and move up and down at the same time, so that the spiral core shaft and the stirring shaft can perform lifting stirring work, so that the liquid quick-setting agent in the storage tank can be stirred in all directions, so as to solve the problem that the quick-setting agent itself will condense and crystallize, avoid the problem that the use of the liquid quick-setting agent is affected when the liquid quick-setting agent is mixed with concrete, and ensure the practicality of the liquid quick-setting agent.
[0008] Preferably: a drive mounting frame is fixedly connected to the top of the storage tank structure, and the drive device is mounted on the drive mounting frame.
[0009] Preferably: the storage tank structure includes a storage tank with an open top and a discharge port at the bottom, a tank cover is installed at the open top of the storage tank, and a liquid injection port is provided on the tank cover; and also includes a plurality of support columns fixedly connected to the storage tank for supporting the storage tank.
[0010] Preferably: the driving device includes a second mounting sleeve fixed on the driving mounting frame and coaxially fixed with the lifting outer tube, and first mounting sleeves coaxially arranged with the two groups of stirring shafts are respectively arranged on both sides of the second mounting sleeve, and spline shafts are passed through the second mounting sleeve and each first mounting sleeve, and the spline shafts and the corresponding mounting sleeves can rotate relative to each other in the circumferential direction and can move relative to each other in the axial direction; each spline shaft is respectively connected to the spiral core shaft and the two stirring shafts; it also includes a lifting drive component for driving each spline shaft to move in the axial direction relative to the mounting sleeve; it also includes a rotating drive component for driving the spline shaft to rotate relative to the mounting sleeve in the circumferential direction.
[0011] Preferably: the rotary drive assembly includes a bearing mounting sleeve fixedly connected to the upper part of each mounting sleeve, and also includes a plurality of spur gear sleeves rotatably connected to each bearing mounting sleeve through a rolling bearing, a spline groove matching the spline of the corresponding spline shaft is provided at the center of each spur gear sleeve, and also includes a driven gear meshingly connected between two adjacent groups of spur gear sleeves, and also includes a drive motor assembly for driving each driven gear and the spur gear sleeve to rotate synchronously.
[0012] Preferably, the drive motor assembly includes a rotary drive motor mounted on a drive mounting frame, the output shaft of the rotary drive motor is connected to a rotary main shaft via a coupling, a driving gear is key-connected to the rotary main shaft, and the driving gear is meshed with a spur gear sleeve.
[0013] Preferably: the lifting drive assembly includes a lifting mounting plate for mounting various spline shaft components, each spline shaft component is rotatably connected to the lifting mounting plate, and also includes a longitudinally arranged lifting drive component installed on the drive mounting frame, which is used to drive the lifting mounting plate to move up and down.
[0014] Preferably, it also includes a discharge spiral blade coiled and fixed on the lower part of the spiral core shaft, and the discharge spiral blade can extend into the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main cross-sectional structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the main structure of the driving device in the utility model;
[0017] Figure 3 It is a partial structural sectional structural schematic diagram of the rotary drive assembly in the utility model.
[0018] In the figure: 1. support column; 2. discharge port; 3. discharge spiral blade; 4. stirring paddle; 5. lifting spiral blade; 6. spiral core shaft; 7. stirring shaft; 8. lifting outer tube; 9. lifting discharge port; 10. storage tank; 11. tank cover; 12. drive mounting frame; 13. drive device; 13-1. lifting drive assembly; 13-1-1. lifting drive member; 13-1-2. lifting mounting plate; 13-2. first mounting sleeve; 13-3. rotation drive assembly; 13-3-1. rotation drive motor; 13-3-2. driving gear; 13-3-3. spur gear sleeve; 13-3-4. driven gear; 13-3-5. bearing mounting sleeve; 13-4. spline shaft member; 13-5. second mounting sleeve; 14. injection port. DETAILED DESCRIPTION
[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are described in detail as follows:
[0020] See also Figure 1 The liquid alkali-free quick-setting agent storage tank with stirring function of the utility model includes a storage tank structure, which includes a storage tank 10 with an open top and a discharge port 2 at the bottom, a tank cover 11 is installed at the open top of the storage tank 10, and a liquid injection port 14 is arranged on the tank cover 11. The storage tank structure also includes a plurality of support columns 1 fixedly connected to the storage tank 10 for supporting the storage tank 10.
[0021] like Figure 1As shown, a lifting outer tube 8 is provided in the inner cavity of the storage tank structure, and a lifting outlet 9 communicating with the inner cavity is connected to the outer peripheral wall of the lifting outer tube 8. A spiral core shaft 6 is passed through the inner cavity of the lifting outer tube 8, and a lifting spiral blade 5 adapted to the lifting outer tube 8 is wound and fixed on the spiral core shaft 6. The rotation of the spiral core shaft 6 can guide the liquid, and the rotating spiral core shaft 6 and the lifting spiral blade 5 can guide the liquid, and introduce and export the liquid into the lifting outer tube 8. When the liquid is introduced into the lifting outer tube 8, the liquid is sprayed outward from each lifting outlet 9 provided on the lifting outer tube 8, and the liquid material in the storage tank 10 is lifted, sprayed and stirred. When the liquid is exported from the lifting outer tube 8, the liquid flows into the lifting outer tube 8 from each lifting outlet 9 provided on the lifting outer tube 8, so that the material in the storage tank 10 enters the lifting outer tube 8 and is discharged from the bottom, thereby achieving the effect of sufficient stirring and mixing.
[0022] like Figure 1 As shown, this embodiment also includes a stirring shaft 7 disposed in the inner cavity of the storage tank structure and disposed on both sides of the lifting outer tube 8, and a plurality of groups of stirring paddles 4 distributed along the axial direction thereof are mounted on the stirring shaft 7. By providing the stirring shaft 7 and the plurality of groups of stirring paddles 4, the stirring effect of the utility model can be improved.
[0023] like Figure 1 As shown, this embodiment further includes a drive mounting frame 12 fixedly connected to the tank cover 11, and a drive device 13 installed on the drive mounting frame 12. The drive device 13 can drive the spiral core shaft 6 and the stirring shaft 7 to rotate synchronously and move up and down synchronously.
[0024] like Figure 2 As shown, in this embodiment, the driving device 13 includes a second mounting sleeve 13-5 fixed on the driving mounting frame 12 and coaxially fixed with the lifting outer tube 8, and the second mounting sleeve 13-5 is fixed to the lifting outer tube 8. In addition, a sealing ring is arranged on the upper part of the spiral core shaft 6, and the sealing ring is in friction contact with the inner wall of the second mounting sleeve 13-5, thereby preventing the liquid in the storage tank 10 from flowing into the rotating drive component 13-3 and affecting the operation.
[0025] On both sides of the second mounting sleeve 13-5, there are respectively provided first mounting sleeves 13-2 which are arranged coaxially with the two groups of stirring shafts 7, and each first mounting sleeve 13-2 is fixedly connected to the driving mounting frame 12. A spline shaft 13-4 is penetrated in the second mounting sleeve 13-5 and each first mounting sleeve 13-2, and the spline shaft 13-4 and the corresponding mounting sleeve can rotate relative to each other in the circumferential direction and move relative to each other in the axial direction. Each spline shaft 13-4 is respectively connected to the spiral core shaft 6 and the two stirring shafts 7. The driving device 13 also includes a lifting drive assembly 13-1 for driving each spline shaft 13-4 to move relative to the mounting sleeve in the axial direction, and also includes a rotating drive assembly 13-3 for driving the spline shaft 13-4 to rotate relative to the mounting sleeve in the circumferential direction.
[0026] like Figure 2 and Figure 3 As shown, the rotary drive assembly 13-3 includes a bearing mounting sleeve 13-3-5 fixedly connected to the upper part of each mounting sleeve, and also includes a plurality of spur gear sleeves 13-3-3 rotatably connected to each bearing mounting sleeve 13-3-5 through a rolling bearing. A spline groove matching the spline of the corresponding spline shaft 13-4 is provided at the center of each spur gear sleeve 13-3-3. Through the above-mentioned spline setting, each spline shaft 13-4 can move longitudinally in the axial direction relative to the first and second mounting sleeves, and at the same time It can also ensure that the spur gear sleeve 13-3-3 and the corresponding spline shaft 13-4 can rotate synchronously. Since the spur gear sleeve 13-3-3 is rotatably connected with the bearing mounting sleeve 13-3-5, and the bearing mounting sleeve 13-3-5 is fixedly connected with the corresponding first mounting sleeve / second mounting sleeve, the spur gear sleeve 13-3-3 can rotate relative to the first mounting sleeve / second mounting sleeve, thereby achieving the purpose of relative rotation of the corresponding spline shaft 13-4 and the corresponding mounting sleeve in the circumferential direction and relative movement in the axial direction.
[0027] like Figure 2 As shown, the rotary drive assembly 13-3 also includes a driven gear 13-3-4 meshingly connected between two adjacent groups of spur gear sleeves 13-3-3, and the driven gear 13-3-4 is keyed to a driven shaft rotatably connected to the drive mounting frame 12, and the above-mentioned driven shaft is rotatably connected through a sleeve fixed to the drive mounting frame 12 and a rolling bearing installed in the sleeve. The rotary drive assembly 13-3 also includes a drive motor assembly for driving each driven gear 13-3-4 and the spur gear sleeve 13-3-3 to rotate synchronously; the drive motor assembly includes a rotary drive motor 13-3-1 installed on the drive mounting frame 12, and a rotary main shaft is connected to the output shaft of the rotary drive motor 13-3-1 through a coupling, and a driving gear 13-3-2 is keyed to the rotary main shaft, and the driving gear 13-3-2 is meshed with two adjacent spur gear sleeves 13-3-3.
[0028] like Figure 2 As shown, the lifting drive assembly 13-1 includes a lifting installation plate 13-1-2 for installing each spline shaft 13-4, each spline shaft 13-4 is rotatably connected to the lifting installation plate 13-1-2, and also includes a longitudinally arranged lifting drive member 13-1-1 installed on the drive mounting frame 12, which is used to drive the lifting installation plate 13-1-2 to move up and down. The lifting drive member 13-1-1 is a linear driving member, which can be a hydraulic cylinder, a cylinder or an electric push rod. In this embodiment, the lifting drive member 13-1-1 is a cylinder.
[0029] By setting up the lifting drive component 13-1, the spiral core shaft 6 and the stirring shaft 7 can be driven to rotate and move up and down at the same time, so that the spiral core shaft 6 and the stirring shaft 7 can perform lifting stirring work, so that the liquid accelerator in the tank body can be stirred in all directions to solve the problem of condensation and crystallization inside the accelerator itself, avoid the problem of affecting the use of the liquid accelerator when mixing the liquid accelerator with concrete, and ensure the practicality of the liquid accelerator.
[0030] like Figure 1 As shown, the present embodiment also includes a stirring paddle 4 fixedly connected to the lower end of the spiral core shaft 6, and also includes a discharge spiral blade 3 wound and fixedly connected to the lower part of the spiral core shaft 6. The discharge spiral blade 3 can be extended into the discharge port 2. When the discharge spiral blade 3 rotates, the discharge port 2 can be cleaned to avoid blockage of the discharge port 2 due to crystallization of the quick-setting agent, thereby affecting the discharge operation.
[0031] Working process:
[0032] After the liquid quick-setting agent is placed in the storage tank 10, the rotary drive motor 13-3-1 in the drive device 13 can be started at a fixed time to drive the spiral mandrel 6 and the stirring shaft 7 to rotate, thereby driving the stirring paddle 4 and the lifting spiral blade 5 to rotate, and stirring the liquid in the storage tank 10; at the same time, the rotation of the spiral mandrel 6 can guide the liquid, and the rotating spiral mandrel 6 and the lifting spiral blade 5 can guide the liquid to introduce and export the liquid into the lifting outer tube 8, thereby lifting, spraying and stirring the liquid material in the storage tank 10, cooperating with the stirring shaft 7 and the multiple groups of stirring paddles 4 installed thereon, so that the liquid in the storage tank 10 can achieve the effect of sufficient stirring and mixing;
[0033] When it is necessary to adjust the stirring height of the spiral core shaft 6 and the stirring shaft 7, start the lifting drive 13-1-1 to make the spiral core shaft 6 and the stirring shaft 7 move longitudinally, and then adjust the height of the spiral core shaft 6 and the stirring shaft 7 in the storage tank 10, so that the stirring position of the spiral core shaft 6 and the stirring shaft 7 is changed.
Claims
1. A liquid alkali-free quick-setting agent storage tank with stirring function, characterized by: The invention comprises a storage tank structure, wherein an outer lifting tube (8) is arranged in the inner cavity of the storage tank structure, and a lifting outlet (9) which is connected to the outer peripheral wall of the outer lifting tube (8) and communicates with the inner cavity thereof; a spiral core shaft (6) is passed through the inner cavity of the outer lifting tube (8), and a lifting spiral blade (5) which is adapted to the outer lifting tube (8) is wound and fixedly connected on the spiral core shaft (6); a stirring paddle (4) is fixedly connected to the lower end of the spiral core shaft (6); a stirring shaft (7) which is arranged in the inner cavity of the storage tank structure and is respectively arranged on both sides of the outer lifting tube (8), and a plurality of stirring paddles (4) are installed on the stirring shaft (7) and are distributed along the axial direction thereof; and a driving device (13) is also included, which is used to drive the spiral core shaft (6) and the stirring shaft (7) to rotate synchronously and to move up and down synchronously.
2. The liquid alkali-free quick-setting agent storage tank with stirring function as claimed in claim 1 is characterized in that: A drive mounting frame (12) is fixedly connected to the top of the storage tank structure, and a drive device (13) is mounted on the drive mounting frame (12).
3. The liquid alkali-free quick-setting agent storage tank with stirring function as claimed in claim 1 is characterized in that: The storage tank structure comprises a storage tank (10) with an open top and a discharge port (2) at the bottom, a tank cover (11) being installed at the open top of the storage tank (10), and a liquid injection port (14) being provided on the tank cover (11); and also comprises a plurality of groups of support columns (1) fixedly connected to the storage tank (10) and used for supporting the storage tank (10).
4. The liquid alkali-free quick-setting agent storage tank with stirring function as claimed in claim 2 is characterized in that: The driving device (13) comprises a second mounting sleeve (13-5) fixedly connected to the driving mounting frame (12) and coaxially connected to the lifting outer tube (8); first mounting sleeves (13-2) coaxially connected to the two groups of stirring shafts (7) are respectively arranged on both sides of the second mounting sleeve (13-5); spline shafts (13-4) are inserted into the second mounting sleeve (13-5) and each of the first mounting sleeves (13-2); the spline shafts (13-4) and the corresponding mounting sleeves can rotate relative to each other in the circumferential direction and move relative to each other in the axial direction; each of the spline shafts (13-4) is respectively connected to the spiral core shaft (6) and the two stirring shafts (7); and a lifting driving assembly (13-1) is also included for driving each of the spline shafts (13-4) to move relative to the mounting sleeve in the axial direction; and a rotating driving assembly (13-3) is also included for driving the spline shafts (13-4) to rotate relative to the mounting sleeve in the circumferential direction.
5. The liquid alkali-free quick-setting agent storage tank with stirring function as claimed in claim 4 is characterized in that: The rotary drive assembly (13-3) comprises a bearing mounting sleeve (13-3-5) fixedly connected to the upper part of each mounting sleeve, and also comprises a plurality of spur gear sleeves (13-3-3) rotatably connected to each bearing mounting sleeve (13-3-5) via a rolling bearing, a spline groove matched with the spline of the corresponding spline shaft (13-4) is provided at the center of each spur gear sleeve (13-3-3), and also comprises a driven gear (13-3-4) meshingly connected between two adjacent groups of spur gear sleeves (13-3-3), and also comprises a driving motor assembly for driving each driven gear (13-3-4) and the spur gear sleeve (13-3-3) to rotate synchronously.
6. The liquid alkali-free quick-setting agent storage tank with stirring function as claimed in claim 5 is characterized in that: The driving motor assembly comprises a rotating driving motor (13-3-1) mounted on a driving mounting frame (12); a rotating main shaft is connected to the output shaft of the rotating driving motor (13-3-1) via a coupling; a driving gear (13-3-2) is key-connected to the rotating main shaft; and the driving gear (13-3-2) is meshed with a spur gear sleeve (13-3-3).
7. The liquid alkali-free quick-setting agent storage tank with stirring function as claimed in claim 4 is characterized in that: The lifting drive assembly (13-1) comprises a lifting installation plate (13-1-2) for installing each spline shaft component (13-4), each spline shaft component (13-4) being rotatably connected to the lifting installation plate (13-1-2), and also comprises a longitudinally arranged lifting drive component (13-1-1) installed on the driving installation frame (12) and used for driving the lifting installation plate (13-1-2) to move up and down.
8. The liquid alkali-free quick-setting agent storage tank with stirring function as claimed in claim 3 is characterized by: It also comprises a discharge spiral blade (3) which is coiled and fixedly connected to the lower part of the spiral core shaft (6), and the discharge spiral blade (3) can extend into the discharge port (2).
Citation Information
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