Ground cattle lifting conveyor for photovoltaic module

By designing a ground cattle lift conveyor using columns and rollers, the problem of easy shaking when lifting the photovoltaic module in the prior art is solved, and the stability and safety of the photovoltaic module in the lifting process is achieved.

CN222539640UActive Publication Date: 2025-02-28KEDA INTELLIGENT IOT TECH CO LTD
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Patent Information

Application Number
CN202423184886.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-02-28
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The existing diniu elevators are prone to shake during the lifting of the photovoltaic module, resulting in horizontal deviation or damage to the photovoltaic module.

Method used

A ground cattle lift conveyor is designed, using a mounting bracket and loading assembly, forming rolling friction through four vertically placed columns and four first rollers, limiting the movement of the roller in the horizontal direction, ensuring that the loading frame does not shake when it moves vertically along the column. At the same time, a conveying component is set up to transport the photovoltaic component to the central position of the loading platform to prevent position deviation.

Benefits of technology

It effectively prevents positional offset or damage of photovoltaic modules during the lifting process, and improves the stability and safety of the lifting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a truck lifting conveyor for a photovoltaic module, which comprises a mounting bracket, the mounting bracket comprises at least four upright posts, the central line projection of the upright posts is the vertex of a rectangle, the side surfaces of the upright posts are vertical to the diagonal lines of the rectangle, and the upright posts are parallel to the vertical side surfaces of the same diagonal line of the rectangle; the loading assembly comprises at least four first rolling wheels, and the pressure action lines of the side faces of the first rolling wheels on the stand columns coincide with the diagonal lines of the rectangle; and the conveying assembly forms a conveying surface. The four stand columns on the side faces perpendicular to the diagonal lines of the rectangle and the four first idler wheels form rolling friction, the resultant supporting force of the stand columns to the first idler wheels is zero, horizontal movement of the first idler wheels relative to the stand columns can be limited, and the loading frame moves upwards along the stand columns and does not shake. The conveying assembly is arranged to convey the photovoltaic module to the center position of the loading platform, so that the photovoltaic module does not shake horizontally, and position deviation of the photovoltaic module is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of logistics transportation, and in particular to a ground-bull lifting conveyor for photovoltaic components. Background Art

[0002] In the photovoltaic production process, ground bulls are needed to transport photovoltaic modules or pallets. The transportation process involves lifting the photovoltaic modules or pallets on the ground bulls to a high place or moving the materials from a high place to the ground bulls. However, the lifting height of the ground bulls themselves is relatively low and is not enough to meet the above lifting height.

[0003] At present, the invention patent application with publication number CN111717593A discloses a cargo lift for loading and unloading ground bulls, including a lifting mechanism and a conveying mechanism; the conveying mechanism includes a lifting platform that can be grounded, the lifting platform is arranged on the lifting mechanism, and the lifting platform is provided with a second driving source and a protruding side conveying group, the side conveying groups are respectively located on both sides of the lifting platform, and the side conveying group is connected to the free end of the second driving source. The lift can lift the materials on the ground bull to a high platform or conveying line, but it cannot guarantee that the lifting mechanism will not shake during the lifting process, causing the materials to shift in the horizontal direction, thereby causing the photovoltaic modules to be bumped and damaged during the lifting process, or even fall from the lifting mechanism and cause damage. Utility Model Content

[0004] In order to solve the problem that the lifting machine is easy to shake and cause damage to the photovoltaic module during the lifting process, the utility model provides a ground bull lifting conveyor for photovoltaic modules. The specific technical solution is as follows:

[0005] The utility model comprises: a mounting bracket, the mounting bracket comprises at least four vertically placed columns, the projection points of the center lines of the columns along the vertical direction are respectively the vertices of a rectangle, one side surface of the column is perpendicular to the diagonal of the rectangle, and the side surfaces of the column and the same diagonal of the rectangle are perpendicular to each other and parallel; a loading component arranged on the mounting bracket, the loading component comprises at least four first rollers, the pressure action lines of the side surfaces of the first rollers on the columns respectively coincide with the diagonals of the rectangle; and a conveying component arranged on the loading component, the conveying component forms a horizontal conveying surface.

[0006] Furthermore, the conveying assembly includes: a conveyor belt connected to the bottom end of the loading assembly, the top surface of the conveyor belt is a horizontal plane, and the conveyor belt can convey the photovoltaic assembly to the carrying range of the loading assembly; side guides connected to the two side surfaces of the conveyor belt along the conveying direction, the conveying direction of the side guides is the same as the conveying direction of the conveyor belt; and sensors arranged at both ends of the side guides along the conveying direction, the sensors can detect whether a ground cow is placed on the conveyor belt and whether the placement position of the ground cow is within the carrying range of the loading assembly.

[0007] Preferably, the loading assembly further comprises a loading frame for carrying the photovoltaic assembly, the loading frame being connected to the axis connected to the first roller, and the side surface of the first roller rolling along the side surface of the column drives the loading frame to move along the length direction of the column.

[0008] Preferably, the loading assembly also includes a second roller whose axis is connected to the loading frame, the sides of a single column are connected to the same number of first rollers and the second rollers, and the combined force direction of the pressure of the side of the first roller on the column and the pressure of the side of the second roller on the column are parallel.

[0009] Preferably, the loading assembly also includes: a counterweight connected to the side of the column, the weight of the counterweight is adjustable, the counterweight moves in the vertical direction of the column, the movement directions of the counterweight and the loading frame are opposite and the movement speeds are the same; a first chain connected to one side of the loading frame at one end, the other end of the first chain is connected to the counterweight, both ends of the first chain move in the vertical direction of the column; and a second chain connected to the opposite side of the loading frame at one end, the other end of the second chain is connected to the counterweight.

[0010] Preferably, the loading assembly further comprises a compression spring respectively connected to one end of the first chain and the second chain, the other end of the compression spring being connected to the loading frame, and when the first chain and the second chain move vertically upward, the compression spring is compressed.

[0011] Preferably, the mounting bracket further comprises: a maintenance ladder connected to the column, the length direction of the maintenance ladder is the vertical direction, and a maintenance platform arranged on the top end surface of the column, the space where the maintenance platform is located is connected to the space where the power part of the loading assembly is located.

[0012] It can be seen from the above technical solution that the utility model has the following beneficial effects:

[0013] The utility model forms rolling friction with four first rollers respectively by setting four columns on the sides perpendicular to the diagonal of the rectangle, so that the resultant force of the supporting force of the columns on the sides of the first rollers is zero, and can limit the horizontal movement of the first rollers relative to the columns, so that the loading frame will not shake when it moves vertically upward along the columns through the first rollers. Secondly, a conveying assembly is set to convey the photovoltaic assembly to the center position of the loading platform, so that the photovoltaic assembly placed in the loading frame will not shake in the horizontal direction, thereby avoiding position displacement of the photovoltaic assembly and even damage during shaking. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0015] Figure 2It is a cross-sectional view of a top view of an embodiment of the utility model;

[0016] Figure 3 for Figure 1 The enlarged view of point C in the figure;

[0017] Figure 4 for Figure 1 The enlarged view of D in the figure;

[0018] Figure 5 for Figure 1 The enlarged view of point E in the figure;

[0019] Figure 6 for Figure 1 Enlarged view of point F in FIG.

[0020] In the figure: 1. mounting bracket; 11. column; 12. maintenance ladder; 13. maintenance platform; 2. loading assembly; 21. first chain; 22. second chain; 23. compression spring; 24. loading frame; 25. counterweight; 26. first roller; 27. second roller; 3. conveying assembly; 31. conveyor belt; 32. side guide; 33. sensor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] like Figure 1 and Figure 2As shown, an embodiment of the utility model includes: a mounting bracket 1, the mounting bracket 1 includes at least four vertically placed columns 11, the projection points of the center lines of the columns 11 in the vertical direction are respectively the vertices of the rectangle, one side of the column 11 is perpendicular to the diagonal of the rectangle, and the sides of the columns 11 that are perpendicular to the same diagonal of the rectangle are parallel to each other; a loading component 2 arranged on the mounting bracket 1, the loading component 2 includes at least four first rollers 26, and the pressure action lines of the sides of the first rollers 26 on the columns 11 coincide with the diagonals of the rectangle respectively; and a conveying component 3 arranged on the loading component 2, the conveying component 3 forms a horizontal conveying surface.

[0024] Specifically, this embodiment includes four columns 11, the cross section of each column 11 is a rectangle, and the line connecting the center line projections of the four columns 11 forms a rectangle. Figure 2 The dotted lines in the figure represent the projection lines and diagonals respectively. The four columns 11 have relative side faces A which are respectively perpendicular to the diagonals of the rectangle, and the side faces A on the same diagonal are parallel to each other. Secondly, the side face opposite to the side face A in the column 11 is the side face B. The side faces of the four first rollers 26 are respectively tangent to the four side faces B and rolling friction is formed. The first rollers 26 exert pressure on the side faces B of the column 11 when rolling thereon. The pressure can be decomposed according to the relationship between the sides and angles of the rectangle to obtain a component force in a vertical direction. The component force is respectively parallel to the side length of the rectangle, and the sum of the component forces in parallel directions is zero, so that the four columns 11 can limit the horizontal movement of the four first rollers 26, so that the loading assembly 2 will not shake when moving up and down along the column 11, and so that the photovoltaic assembly will not shift in position during the lifting process, which is convenient for the next process to operate it.

[0025] like Figure 3 As shown, the conveying component 3 includes: a conveyor belt 31 connected to the bottom end of the loading component 2, the top surface of the conveyor belt 31 is a horizontal plane, and the conveyor belt 31 can convey the photovoltaic components to the carrying range of the loading component 2; side guides 32 connected to the two side surfaces of the conveyor belt 31 along the conveying direction, and the conveying direction of the side guides 32 is the same as the conveying direction of the conveyor belt 31; and sensors 33 arranged at both ends of the side guides 32 along the conveying direction, and the sensors 33 can detect whether there is a ground cow placed on the conveyor belt 31 and whether the placement position of the ground cow is within the carrying range of the loading component 2.

[0026] Specifically, the conveyor belt 31 is a belt or chain drive, which has three belts or chains arranged in parallel, and the ground cows are placed in the gaps between each other. The conveying surface of the conveyor belt 31 coincides with the top surface of the ground cow, so that the conveyor belt 31 rotates to drive the photovoltaic components to separate from the ground cow; secondly, the side guide 32 is a roller drive, and its axis is placed vertically. When the ground cow loads the photovoltaic components and enters the conveyor belt 31, the side guide 32 can limit the movement of the photovoltaic components in the vertical forward direction and assist the conveyor belt 31 to move it along the conveying direction; secondly, infrared The sensor 33 can identify the position of the ground bull relative to the side guide 32, and then determine the position of the photovoltaic components placed on the ground bull relative to the loading frame 24, and then can transmit the photovoltaic components to the middle position of the conveyor belt 31, so that the center of the stacked photovoltaic components falls on the center position of the loading frame 24, and then the four corners of the loading frame 24 exert the same pressure on the column 11 through the first roller 26 and the second roller 27, and then the friction forces on the four corners of the loading frame 24 are the same, and then the loading distances are the same, thereby improving the stability of its loading.

[0027] like Figure 4 As shown, the loading assembly 2 also includes a loading frame 24 for carrying the photovoltaic assembly. The loading frame 24 is connected to the axis connected to the first roller 26. The side of the first roller 26 rolls along the side of the column 11 to drive the loading frame 24 to move along the length direction of the column 11.

[0028] Specifically, the loading platform of the loading frame 24 moves up and down within the area enclosed by the plane of the side A of the column 11, and the first roller 26 is fixedly connected to the four corners of the loading frame 24 by bolts, so that the column 11 applies a supporting force to the loading frame 24 through the side A, and the directions of the supporting force are the diagonal directions of the rectangle, so that when the loading frame 24 moves up and down relative to the side of the column 11 through the first roller 26, the supporting force can limit the horizontal movement of the loading frame 24, so that the loading frame 24 will not shake during the movement, and the photovoltaic components placed on the loading platform of the loading frame 24 will not be shifted in position.

[0029] Furthermore, the loading assembly 2 also includes a second roller 27 whose axis is connected to the loading frame 24, and the side surfaces of a single column 11 are connected to the same number of first rollers 26 and the second rollers 27, and the combined force directions of the pressure exerted by the side surfaces of the first roller 26 on the column 11 and the pressure exerted by the side surfaces of the second roller 27 on the column 11 are parallel.

[0030] Specifically, the side surface of the first roller 26 contacts the opposite surface of the side surface A, and the side surface of the second roller 27 contacts the vertical surface of the side surface A, wherein the directions of the resultant forces of the support forces exerted by a single column 11 on the first roller 26 and the second roller 27 are parallel and equal in magnitude, and thus the resultant force of the support forces exerted by the four columns 11 is zero, so that the second roller 27 can further constrain the positional relationship between the loading frame 24 and the column 11, thereby further reducing the shaking of the loading frame 24 during the loading process, and improving the position accuracy of the photovoltaic components relative to the loading platform during the process of lifting the photovoltaic components in this embodiment.

[0031] like Figure 5 As shown, the loading assembly 2 also includes: a counterweight 25 connected to the side of the column 11, the weight of the counterweight 25 is adjustable, the counterweight 25 moves in the vertical direction of the column 11, and the movement directions of the counterweight 25 and the loading frame 24 are opposite and the movement speeds are the same; a first chain 21 connected to one side of the loading frame 24 at one end, the other end of the first chain 21 is connected to the counterweight 25, and both ends of the first chain 21 move in the vertical direction of the column 11; a second chain 22 connected to the opposite side of the loading frame 24 at one end, the other end of the second chain 22 is connected to the counterweight 25.

[0032] Specifically, the first roller 26 and the second roller 27 are fixedly connected to the end surface of the counterweight 25 by screws, and the column 11 applies a supporting force to the counterweight 25 through the first roller 26 and the second roller 27, thereby limiting its horizontal movement, leaving only the vertical degree of freedom; secondly, the motor drives the sprocket to rotate, and the sprocket drives the first chain 21 and the second chain 22 to rotate, and the first chain 21 and the second chain 22 change their own movement directions through the sprocket, so that the movement speeds of the two are the same but the movement directions are opposite, wherein the counterweight 25 and the first chain 21 and The vertically downward ends of the second chains 22 are connected by bolts, so that they can cooperate with the motor to increase the movement speed of the first chain 21 and the second chain 22, thereby increasing the movement speed of the other ends of the first chain 21 and the second chain 22. The ends are connected to the opposite sides of the loading frame 24 by bolts, so that the motor and the counterweight 25 drive the first chain 21 and the second chain 22 to move and then drive the loading frame 24 to move vertically upward through the first sprocket and the second sprocket, thereby increasing the rising speed of the loading frame 24 and improving the efficiency of lifting the photovoltaic components.

[0033] like Figure 6 As shown, the loading assembly 2 also includes a compression spring 23 connected to one end of the first chain 21 and the second chain 22 respectively, and the other end of the compression spring 23 is connected to the loading frame 24. When the first chain 21 and the second chain 22 move vertically upward, the compression spring 23 is compressed.

[0034] Specifically, the first chain 21 and the second chain 22 begin to drive the loading frame 24 to move vertically upward, and they first compress the compression spring 23 to absorb the impact at startup, thereby reducing the impact on the photovoltaic module. When the other ends of the first chain 21 and the second chain 22 are connected to the counterweight 25 and move vertically downward to a limited position, the loading frame 24 continues to move vertically upward under the action of inertia, and it compresses the compression spring 23 to absorb the upward impact, thereby reducing the impact on the photovoltaic module.

[0035] Furthermore, the mounting bracket 1 also includes: a maintenance ladder 12 connected to the column 11, the length direction of the maintenance ladder 12 is the vertical direction, and a maintenance platform 13 arranged on the top end surface of the column 11, and the space where the maintenance platform 13 is located is connected to the space where the power parts of the loading assembly 2 are located.

[0036] Specifically, the maintenance ladder 12 is connected to the side of the column 11 by bolts, and its top is not lower than the top of the column 11, so that maintenance personnel can enter the maintenance platform 13 through the maintenance ladder 12, and then maintain and repair the first chain 21, the second chain 22 and the motor.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0038] The technology, shape and structure parts not described in detail in the present invention are all known technologies.

Claims

1. A ground bull lifting conveyor for photovoltaic modules, characterized in that: include: A mounting bracket (1), the mounting bracket (1) comprising at least four vertically placed columns (11), the projection points of the center lines of the columns (11) in the vertical direction are respectively the vertices of a rectangle, a side surface of the columns (11) is perpendicular to the diagonal of the rectangle, and the columns (11) that are opposite to each other are parallel to the side surfaces of the rectangle that are perpendicular to the same diagonal; A loading assembly (2) disposed on the mounting bracket (1), the loading assembly (2) comprising at least four first rollers (26), the pressure action lines of the side surfaces of the first rollers (26) on the upright column (11) respectively coinciding with the diagonals of the rectangle; and A conveying assembly (3) is arranged on the loading assembly (2), and the conveying assembly (3) forms a horizontal conveying surface.

2. The ground bull lifting conveyor according to claim 1 is characterized in that: The conveying assembly (3) comprises: A conveyor belt (31) connected to the bottom end of the loading assembly (2), the top surface of the conveyor belt (31) being a horizontal surface, and the conveyor belt (31) being capable of conveying the photovoltaic assembly to the load-bearing range of the loading assembly (2); Side guides (32) connected to the two side surfaces of the conveyor belt (31) along the conveying direction, the conveying direction of the side guides (32) being the same as the conveying direction of the conveyor belt (31); and Sensors (33) are arranged at both ends of the side guide (32) along the conveying direction, and the sensors (33) can detect whether a ground bull is placed on the conveyor belt (31) and whether the ground bull placement position is within the load range of the loading component (2).

3. The ground bull lifting conveyor according to claim 1 is characterized in that: The loading assembly (2) further comprises a loading frame (24) for carrying the photovoltaic assembly, wherein the loading frame (24) is connected to an axis connected to the first roller (26), and the side surface of the first roller (26) rolls along the side surface of the column (11) to drive the loading frame (24) to move along the length direction of the column (11).

4. The ground bull lifting conveyor according to claim 3 is characterized in that: The loading assembly (2) further comprises a second roller (27) whose axis is connected to the loading frame (24); the side surfaces of a single column (11) are connected to the same number of the first rollers (26) and the second rollers (27); the directions of the resultant forces of the pressure exerted by the side surfaces of the first rollers (26) on the column (11) and the pressure exerted by the side surfaces of the second rollers (27) on the column (11) are both parallel.

5. The ground bull lifting conveyor according to claim 4 is characterized in that: The loading assembly (2) further comprises: A counterweight (25) connected to the side of the column (11), the weight of the counterweight (25) being adjustable, the counterweight (25) moving in the vertical direction of the column (11), the counterweight (25) and the loading frame (24) moving in opposite directions and at the same speed; a first chain (21) having one end connected to one side of the loading frame (24), the other end of the first chain (21) being connected to a counterweight (25), both ends of the first chain (21) moving in the vertical direction of the column (11); and A second chain (22) has one end connected to the opposite side of the loading frame (24), and the other end of the second chain (22) is connected to the counterweight (25).

6. The ground bull lifting conveyor according to claim 5 is characterized in that: The loading assembly (2) further comprises a compression spring (23) respectively connected to one end of the first chain (21) and the second chain (22), the other end of the compression spring (23) being connected to the loading frame (24), and when the first chain (21) and the second chain (22) move vertically upward, the compression spring (23) is compressed.

7. The ground bull lifting conveyor according to claim 1 is characterized in that: The mounting bracket (1) further comprises: a maintenance ladder (12) connected to the column (11), wherein the length direction of the maintenance ladder (12) is the vertical direction, and A maintenance platform (13) is arranged on the top end surface of the column (11), and the space where the maintenance platform (13) is located is communicated with the space where the power part of the loading assembly (2) is located.

Citation Information

Patent Citations

  • Pallet truck cargo loading and unloading elevator

    CN111717593A